Kenwood TK-3160 Service Manual Supplement
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Kenwood TK-3160 Service Manual Supplement

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See also: Service Manual , Instruction Manual
UHF FM TRANSCEIVER
TK-3160
SERVICE MANUAL
SUPPLEMENT
Knob (PTT)
(K29-9332-03)
Does not come with antenna.
Antenna is available as an option.
This TK-3160 service manual contains a number of sections which
differ from the service manual (B51-8653-00) for the TK-3160.
For items other than those in this TK-3160 service manual please
refer to the service manual (B51-8653-00) for the TK-3160.
Antenna
(KRA-27: Option)
Knob (CH-SELECTOR)
(K29-9280-13)
Knob (VOLUME)
(K29-9278-13)
Cabinet assy
(A02-3826-43)
Service Manual List
Title
TK-3160
TK-3160
©
2004-1 PRINTED IN JAPAN
B51-8672-00 (S) 917
CONTENTS
GENERAL ............................................................. 2
SYSTEM SET-UP ................................................. 2
PARTS LIST .......................................................... 3
EXPLODED VIEW ............................................... 11
PACKING ............................................................ 12
ADJUSTMENT ................................................... 13
PC BOARD
TX-RX UNIT (X57-6730-XX) ......................... 18
SCHEMATIC DIAGRAM ..................................... 26
SPECIFICATIONS ............................ BACK COVER
Parts number
Remarks
B51-8653-00
B51-8672-00
SUPPLEMENT K2,M2,K3,M3
( This service manual )
Destination
K, M

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Summary of Contents for Kenwood TK-3160

  • Page 1: Table Of Contents

    This TK-3160 service manual contains a number of sections which differ from the service manual (B51-8653-00) for the TK-3160. For items other than those in this TK-3160 service manual please refer to the service manual (B51-8653-00) for the TK-3160. CONTENTS GENERAL .............

  • Page 2: General

    X57-6730-12 400~430MHz SYSTEM SET-UP Merchandise received License and frequency allocated by FCC Frequency range (MHz) RF power Type TX/RX 450~490 TK-3160 (K,M) 4.0W Choose the type of transceiver TX/RX 470~512 4.0W TK-3160 (K2,M2) TX/RX 400~430 4.0W TK-3160 (K3,M3) Transceiver programming...

  • Page 3: Parts List

    E: Europe Les articles non mentionnes dans le Parts No. ne sont pas fournis. Y: AAFES (Europe) X: Australia M: Other Areas Teile ohne Parts No. werden nicht geliefert. TK-3160 (Y50-5790-XX) TX-RX UNIT (X57-6730-XX) Ref. No. Address Parts No. Description Destination Ref.
  • Page 4 TK-3160 PARTS LIST TX-RX UNIT (X57-6730-XX) Ref. No. Address Parts No. Description Destination Ref. No. Address Parts No. Description Destination parts parts CC73HCH1H220J CHIP C 22PF K3,M3 C75,76 CK73HB1H471K CHIP C 470PF CC73HCH1H270J CHIP C 27PF C92-0713-05 CHIP-TAN 10UF 6.3WV...
  • Page 5 TK-3160 PARTS LIST TX-RX UNIT (X57-6730-XX) Ref. No. Address Parts No. Description Destination Ref. No. Address Parts No. Description Destination parts parts C355 CC73GCH1H050B CHIP C 5.0PF C434 CC73GCH1H090B CHIP C 9.0PF K3,M3 C356 CC73GCH1H101J CHIP C 100PF K,M,K3 C435...
  • Page 6 TK-3160 PARTS LIST TX-RX UNIT (X57-6730-XX) Ref. No. Address Parts No. Description Destination Ref. No. Address Parts No. Description Destination parts parts C491 CC73GCH1H330J CHIP C 33PF K2,M2 C662,663 CK73GB1C104K CHIP C 0.10UF K C492 CC73GCH1H030B CHIP C 3.0PF C664...
  • Page 7 TK-3160 PARTS LIST TX-RX UNIT (X57-6730-XX) Ref. No. Address Parts No. Description Destination Ref. No. Address Parts No. Description Destination parts parts C854 CK73GB1H103K CHIP C 0.010UF K L404 L40-2785-92 SMALL FIXED INDUCTOR(270NH) C861 CK73FB1A475K CHIP C 4.7UF L405 L40-2275-92...
  • Page 8 TK-3160 PARTS LIST TX-RX UNIT (X57-6730-XX) Ref. No. Address Parts No. Description Destination Ref. No. Address Parts No. Description Destination parts parts RK73GB1J102J CHIP R 1.0K J 1/16W K3,M3 R258 R92-1252-05 CHIP R 0 OHM J 1/16W K2,M2 RK73GB1J103J CHIP R...
  • Page 9 TK-3160 PARTS LIST TX-RX UNIT (X57-6730-XX) Ref. No. Address Parts No. Description Destination Ref. No. Address Parts No. Description Destination parts parts R475 RK73GB1J104J CHIP R 100K J 1/16W K2,M2 R673 RK73GB1J272J CHIP R 2.7K J 1/16W R475 RK73GB1J473J CHIP R...
  • Page 10 TK-3160 PARTS LIST TX-RX UNIT (X57-6730-XX) Ref. No. Address Parts No. Description Destination Ref. No. Address Parts No. Description Destination parts parts R12-7491-05 TRIMMING POT.(68K) Q603 DTC144EE DIGITAL TRANSISTOR Q604 2SA1362(GR) TRANSISTOR S802-805 S70-0457-05 TACT SWITCH Q605 2SC4116(Y) TRANSISTOR Q606...

  • Page 11: Exploded View

    TK-3160 EXPLODED VIEW TX-RX Unit (A/2) TX-RX Unit (B/2) 17x2 19 (K only) (K only) :N14-0583-04 (M only) :N14-0805-04 :N30-2604-46 :N30-2612-46 :N30-3006-45 :N35-3004-45 :N78-2040-46 :N83-2005-46 Parts with the exploded numbers larger than 700 are not supplied.

  • Page 12: Packing

    TK-3160 PACKING 36.ITEM CARTON CASE (H52-2000-02) 6. INSTRUCTION MANUAL (B62-1716-00):K (B62-1747-00):M 39.HOOK (J29-0701-05) F. BINDING HEAD MACHINE SCREW (N35-3004-45) 38.HARDWARE FIXTURE ACCESSORY (J21-8464-04) 5. CAP (B09-0676-13) 28.PACKING FIXTURE (H12-3150-02) Parts with the exploded numbers larger than 700 are not supplied.

  • Page 13: Adjustment

    2. Repair Jig (Chassis) not performed. Refer to page 10 for details. Use jig (part No.: A10-4082-02) for repairing the TK-3160. Place the TX-RX unit on the jig and fit it with screws. Note: When using the battery jig, you must measure the voltage at the terminals of the battery jig.
  • Page 14 TK-3160 ADJUSTMENT Adjustment points TX-RX unit (X57-673) Signalling Component side view Signalling No. None None PTTO None 100Hz Square Wave SP– SP MUTE PTTI QT 67.0Hz QT 67.0Hz (RXD) QT 151.4Hz QT 151.4Hz RSSI QT 210.7Hz QT 210.7Hz X57-673 A/2 QT 254.1Hz...
  • Page 15 TK-3160 ADJUSTMENT Common Section Measurement Adjustment Specifications/ Item Condition Remark Test equipment Terminal Parts Method 1.Setting 1) BATT terminal votage:7.5V 2) SSG standard modulation [Wide] MOD:1kHz,DEV:3kHz [Narrow] MOD:1kHz,DEV:1.5kHz 2.VCO lock 1) CH:High Power meter 3.8V±0.2V(K,M) voltage 3.5V±0.2V (K2,M2,K3,M3) 2) CH:Low Check 0.6V or more...
  • Page 16 TK-3160 ADJUSTMENT Measurement Adjustment Specifications/ Item Condition Remark Test equipment Terminal Parts Method 7.DQT TCXO TEST CH: Center Power mete Programming Write 70 hex(K,M) Balance Dev meter Software:KPG-82D 200 hex(K2,M2,K3,M3) Writing Oscilloscope [Wide] [Narrow] AF VTVM 40 hex(K,M) 120 hex(K2,M2,K3,M3) 8.DQT VCO...
  • Page 17 TK-3160 ADJUSTMENT Measurement Adjustment Specifications/ Item Condition Remark Test equipment Terminal Parts Method 15.BATT 1) BATT terminal voltage:5.5V Power meter Check Detection PTT:ON BATT terminal blinks Check 2) BATT terminal voltage:7.5V LED does not PTT:ON blink Receiver Section Measurement Adjustment...

  • Page 18: Tx-Rx Unit (X57-6730-Xx)

    TK-3160 PC BOARD TX-RX UNIT (X57-6730-XX) -10 : K,M -11 : K2,M2 -12 : K3,M3 Component side view (J72-0896-09) TX-RX UNIT (X57-6730-XX) Ref. NO. Address J72-0896-09 A/2 IC201 IC601 PTTO IC602 R678 IC603 PTT/ R681 IC604 R692 PTTI IC605 Q804...
  • Page 19 TK-3160 PC BOARD TX-RX UNIT (X57-6730-XX) -10 : K,M -11 : K2,M2 -12 : K3,M3 Component side view (J72-0896-09) Q602 C680 R667 R676 R633 C611 R612 C607 R607 C677 R626 C625 C679 C631 IC605 C671 C614 C635 R665 R640 C632...
  • Page 20 TK-3160 PC BOARD TX-RX UNIT (X57-6730-XX) -10 : K,M -11 : K2,M2 -12 : K3,M3 Foil side view (J72-0896-09) ALT2 C419 C801 Q401 Q808 XF401 R804 CF401 C615 D801 C424 L802 R646 C421 R413 C413 C411 C409 C422 L401 L404...
  • Page 21 TK-3160 PC BOARD TX-RX UNIT (X57-6730-XX) -10 : K,M -11 : K2,M2 -12 : K3,M3 Foil side view (J72-0896-09) J72-0896-09 A/2 PTT/ J601 VR801 EXT. MIC/SP POWER/AF VOL Q404 C473 C465 C503 L408 C482 C447 C479 C475 C471 C466 R460...
  • Page 22 TK-3160 TK-3160 PC BOARD PC BOARD TX-RX UNIT (X57-6730-XX) -10 : K,M -11 : K2,M2 -12 : K3,M3 Component side view (J72-0896-09) TX-RX UNIT (X57-6730-XX) Ref. NO. Address Q602 J72-0896-09 A/2 C680 R667 IC201 R676 R633 C611 R612 C607 R607...
  • Page 23 TK-3160 TK-3160 PC BOARD PC BOARD TX-RX UNIT (X57-6730-XX) -10 : K,M -11 : K2,M2 -12 : K3,M3 Foil side view (J72-0896-09) J72-0896-09 A/2 ALT2 C419 C801 Q401 PTT/ Q808 R804 XF401 CF401 C615 D801 C424 L802 R646 J601 VR801 EXT.
  • Page 24 TK-3160 SCHEMATIC DIAGRAM TX-RX UNIT (X57-6730-XX) PLLB PLLB 1k*2 1k*2 UMG9N UMG9N Q1-3 LEVEL SHIFT DTC144EE PLL SYSTEM R:3.63V PLLCLK PLLDATA 7.5V L801 F801 BATT SAVE SAVE VOLOUT BATT 2ND_LO VR801 BATT REVERSE R31-0624-05 PROTECTION R802 R803 BATTSEL R12-7491-05 2.92V...
  • Page 25 TK-3160 SCHEMATIC DIAGRAM X57-6730-XX C224 C248 C280 C282 C308 C317 C333 C341 C349 C351 C356 C358 C359 4700p 2.2u 0.01u 2p(B) 2p(B) 5p(B) 4p(B) 7p(B) 5p(B) 10p(B) 5p(B) 33p(G) 1p(B) 7p(B) 100p 3p(B) 1.5p(B) K2,M2 3900p 0.01u 4p(B) 3p(B) 4p(B)

  • Page 26: Schematic Diagram

    TK-3160 SCHEMATIC DIAGRAM X57-6730-XX C360 C361 C363 C364 C365 C368 C371 C426 C434 C439 C445 C447 C448 C464 C465 C466 C468 C469 C471 C473 C483 C484 C485 C488 C489 C490 C491 C492 3.5p(B) 2.5p(B) 4.5p(B) 2p(B) 1p(B) 2p(B) 5p(B) 470p 4.5p(B)
  • Page 27 TK-3160 SCHEMATIC DIAGRAM X57-6730-XX C503 C507 C681 R237 R242 R247 R258 R259 R260 R278 R412 R441 R474 R475 R602 L218 L228 L405 L407 L408 L409 L413 L414 L415 0.027u 120k 100k 120k 1.2k 180k 1.2n 6.8n 6.8n 6.8n 6.8n 6.8n K2,M2 1.5p(B)
  • Page 28 BEEPSW BEEPSW BEEPSW BEEPSW 2SA1586(Y,GR) C695 470p AUX3 AUX3 AUX3 AUX3 PTT(CPU) PTT(CPU) PTT(CPU) PTT(CPU) MIC.AGC R687 AUX4 AUX4 AUX4 AUX4 TXD1 TXD1 TXD1 TXD1 TXAFI TXAFI TXAFI TXAFI TXAFI D605,606 DETECTOR TK-3160 K,K2,K3 TK-3160 K,K2,K3 TK-3160 K,K2,K3 TK-3160 K,K2,K3...
  • Page 29 TK-3160 BLOCK DIAGRAM X57-673 (A/2) TX:450.00~490.00MHz(K,M) RX:400.05~440.05MHz(K,M) TX:470.00~512.00MHz(K2,M2) RX:420.05~462.05MHz(K2,M2) TX:400.00~430.00MHz(K3,M3) RX:350.05~380.05MHz(K3,M3) Q2,Q3 UMG9N MB15E03SL PLLDATA PLLDATA LEVEL PLLCLK PLLCLK CONV IC803 IC802 XC61CN5002NR PST9134NR Q6 2SK508NV(K52) PLLB D4,D7 1SV325 Q1 DTC144EE D10 1SV278 RESET RESET LEVEL D801 IC801 CONV RB521S-30...
  • Page 30 TK-3160 BLOCK DIAGRAM 2SC5108(Y) TX/RX:450.00~490.00MHz(K,M) 470.00~512.00MHz(K2,M2) 400.00~430.00MHz(K3,M3) PLLB D201,D401 Q205 Q206 Q207 Q211 D204,D206,D208,D212 2SC5108(Y) 2SC5108(Y) HSC277 2SC5108(Y) 2SK3077 2SK2596 2SK3476 HVC131 BUFF Q208 DTC114EE Q213 IC201 Q209 2SK879(Y) DTA144EE TA75W01FU CURRENT Q212 2SK1824 APCSW APCSW Q10 2SC4617(S) D11 HSC277...

  • Page 31: Specifications

    KENWOOD ELECTRONICS SINGAPORE PTE LTD. 13, Boulevard Ney, 75018 Paris, France 1 Genting Lane 07-00 Kenwood Building, Singapore 349544 KENWOOD ELECTRONICS U.K. LIMITED KENWOOD House, Dwight Road, Watford, Herts., WD18 9EB, United Kingdom KENWOOD ELECTRONICS EUROPE B.V. Amsterdamseweg 37, 1422 AC Uithoorn, The Netherlands...

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