GE ZONELINE 2800 Data Manual
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GE ZONELINE 2800 Data Manual

Zoneline packaged terminal air conditioners 2800 series; 3800 series; 5800 series
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See also: Installation Instructions & Owner's Manual
GE Zoneline
packaged
®
terminal air conditioners
2007 contract sales architects and engineers data manual

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Summary of Contents for GE ZONELINE 2800

  • Page 1: Front Cover

    GE Zoneline packaged ® terminal air conditioners 2007 contract sales architects and engineers data manual...

  • Page 2: Mini Specs 2800, 800 And 5800 Series

    Quick Reference Full Specs on pages 54 and 55 ALL UNITS REQUIRE POWER CONNECTION KIT Power Connection Kit determines resistance heat output 7000 Btuh units do not activate 5 KW resistance heater 2800 Series Cooling with Electric Heat MODEL COOLING NUMBER (Btuh) AZ28E07DA*...

  • Page 3: Essential Elements Ordering Overview

    Electric Electric Electric Connection Heat Heater Heat BTUH Watts Amps RAK4157 8600/7100 2550/2090 11.6/10.6 RAK4207 11700/9600 450/2820 15.5/14.1 RAK407 170100/1900 5000/4090 22./20. Electric Heat Min. Circuit Protection Watts Amps 2550 450 1.0 5000 18.9 ge.com Min. Circuit Protection (Amps) (Amps)
  • Page 4 The “Partial Open Vent Air” feature was a specific request by a customer. “Heat Sentinel” is an enhancement developed by GE’s Technology Team to help lodging professionals welcome their guests with a moderate-temperature room and to help lower cooling costs.

  • Page 5: Table Of Contents

    If this unit is a replacement unit, its specifications and performance may differ from those of the unit it is replacing. For that reason, we again strongly recommend that a professional engineer determine proper application. ge.com...

  • Page 6: Introduction

    • Reverse Cycle Heat Pump Operation Both the 800 and the 5800 Series heat pumps utilize the unique GE PTAC heat pump operation to ensure a comfortable room. The logic used by the units is the same logic used by central system heat pumps to...

  • Page 7: The Zoneline System

    Each of the components should be the standard products offered by GE or, in the case of the exterior grille, approved by GE Applications Engineering. Use of components not specifically designed or approved for use with the Zoneline can result in unsatisfactory operation and can be the cause of failure not covered by the warranty.
  • Page 8 Zoneline Features ® Enhanced Dehumidification — Dry Air 25 Cooling EER Range (20 Volts/265 Volts) Heating COP Range (20 Volts/265 Volts) Heat Source — Electric Resistance Heat Heat Source — Heat Pump With Selectable Full Time or On Demand Simultaneous/ Supplemental Resistance Heat Staged Heating Universal Heater —...

  • Page 9: Features And Benefits

    GE Service should be called to check the Zoneline. Fan Motors – Permanently Lubricated All units have two fan motors for quiet operation and maximum operating efficiency.
  • Page 10 The microprocessors in the Zonelines have a random restart logic system that prevents all units from starting at the same time. Rotary Compressor Smoother operation for quiet, dependable service. GE has used rotary compressors since 1961. Compressor Restart Delay Zonelines are designed to provide a minimum of three minutes of compressor off time to allow refrigerant pressures to equalize before restarting to prevent compressor damage.
  • Page 11 ® application removes 25% more moisture than the base 2800 Series unit. The GE Zoneline Dry Air 25 chassis is the only PTAC available with the application of the patented Dinh Heat Pipe under license from Heat Pipe Technology, Inc.

  • Page 12: Auxiliary Control Switches

    Auxiliary Control Switches These switches are located behind the room cabinet under the control panel. 2800 and 800 Series Switches Description Left Switches ALL I2R Heat pump override — Down — Normal heat pump operation Up — resistance heat only (800 Series only) C: FAN Fan control for cooling operation —...
  • Page 13 TL1 (H) (Temp. Limit 1–Heat) TL2 (H) (Temp. Limit 2–Heat) TL3 (H) (Temp. Limit 3–Heat) TL1 (C) (Temp. Limit 1–Cool) TL2 (C) (Temp. Limit 2–Cool) TL3 (C) (Temp. Limit 3–Cool) 2,  1, 2,  1,  5, 6 4, 5 NONE ge.com...

  • Page 14: Central Desk Control

    24 VAC circuit that powers the Central Desk Control system and no external power is needed. All Zoneline 2800, 800, and 5800 Series units are compatible with simple on/off 2-wire Central Desk Control systems. Consult with the provider of other energy management systems to be sure they are compatible with the GE Zoneline.

  • Page 15: Remote Thermostat Control

    Thermostat wiring should not be run parallel to line voltage wires since induced current may cause erratic operation. All Zoneline 2800, 800 and 5800 Series units are adaptable to Class 2 remote low-voltage thermostat. The only additional field-supplied components are the remote thermostat and wiring necessary to connect it.
  • Page 16 The Zoneline 800 and 5800 Series heat pump units may ® be connected to a single-stage cooling/two-stage heating thermostat designed for use with heat pump systems. GE offers  thermostats compatible with the 800 and 5800 series units: RAK147 —...
  • Page 17 Since each Zoneline unit has an For Use With Mechanical 4-Wire Systems Only Remote Control (Low Voltage) Wiring One stage Thermostat Controlling Three Zoneline Units Resistance Heat Zoneline 2800 Series Units (Not Applicable on Heat Pump Units) Field-Supplied Relay Specifications Number Of...

  • Page 18: Heat Pumps And Energy Savings

    GE offers two series of Zoneline Heat Pump units — the 800 Series with Standard Microprocessor controls and the 5800 Series with Highly Featured Microprocessor controls —...
  • Page 19 Units with ICR may not be installed in seacoast or corrosive environment applications. ge.com...

  • Page 20: Application Comments

    Air Infiltration: Excessive air infiltration can magnify problems associated with undersizing or oversizing of an air conditioner unit and can be the root cause of insufficient cooling, dehumidification, or heating. Some sources of air infiltration include vents, gaps around windows and doors, and improperly sealed floor, ceiling and wall joints.

  • Page 21: Case Dimensions

    (3 REQ'D.) RAB71 = 20-7/8" GRILLE RAB77 = 21" GRILLE 7-1/8" RAB71 = 16" SIDE RAB77 = 16-1/4" VIEW INSIDE OUTSIDE ROOM ROOM CABINET CABINET SIDE VIEW 1-5/16" 3" MIN. ADJUSTABLE TO 5" MAX. FINISHED FLOOR ge.com 2-3/8" MIN. INTERIOR WALL...
  • Page 22 The dimensions of the RAB71 wall case are: 42" wide by 16" high by 1-/4" deep, the same dimensions as the original wall case for GE Zonelines built in 1961. The RAB71 wall case is also available in depths other than the standard depth.
  • Page 23 ARI standards and actually uses this water for maximum unit efficiency. A level unit will also ensure proper performance of the Internal Condensate Removal (ICR) system optional on heat pump units. ge.com...
  • Page 24 Many installations utilize an architectural window/louver combination to enhance the exterior appearance of the building. The exterior grille for the air conditioner is built as an integral part of the window frame. An internal drain system is highly recommended for these installations (see page 6).
  • Page 25 1/2" bolt, washer and nut to attach case angles to case. Install screws or bolts from outside wall case. 4. Do not drill any holes in bottom of wall case. Do not distort wall case. 5. Do not use case angles for a lintel. ge.com...
  • Page 27 ge.com...
  • Page 29 ge.com...
  • Page 31 ge.com...
  • Page 32 CABINET ROOM...
  • Page 33 ge.com...

  • Page 34: Condensate Disposal Systems 4-6

    6 for information covering the drain systems and the RAD10 kit available to connect to the wall case. Internal Condensate Removal (ICR) System GE has developed an Internal Condensate Removal (ICR) System for Packaged Terminal Heat Pumps. This system has been offered as an option on Zoneline Packaged Terminal Heat Pumps since 1982, and thousands of them are in use.
  • Page 35 ge.com...

  • Page 37: Ducted Installations 7-9

    Duct Transition RAK7022 — This duct transition will allow the replacement of a new slope-front discharge Zoneline chassis (2800 or 800 Series unit) into a previous design slope-front ducted installation. See additional notes page 58. ge.com RAK601 Duct Extension, Mounting Collar...
  • Page 39 PAGE NOTE (SEE STRIP FILLER...

  • Page 40: Exterior Grilles

    The RAG67 is available in a RAG60 clear finish and may be special ordered from GE in other Outdoor Grille colors. Minimum order quantities may be required. Contact your General Electric salesperson for details.
  • Page 41 GE Application Engineering. To assure the proper performance of the Zoneline unit and comply with Underwriters Laboratories requirements, it may be necessary to send a sample louver section (at least 16" x 42") to GE to be tested with the Zoneline unit. Sample Calculations...
  • Page 42 Power Connection for 2800, 800 and 5800 Series Zonelines All 2800, 800, and 5800 Series Zonelines are equipped with universal heaters allowing chassis installation flexibility. The Zoneline units are connected to the building power supply ® by a unique power connection kit. By utilizing a separate universal power connection (UPC) kit, each unit is capable of providing various outputs of electric resistance heat to more closely meet the heating requirements of the particular room,...

  • Page 43: Essential Elements Ordering Overview

    Wiring harness can be ordered separately as RAK4002CW. Receptacle Type 15 AMP Hubbell Tandem P&S NEMA6-15R 20 AMP Hubbell 58" Perpendicular P&S NEMA6-20R 0 AMP Hubbell Large Tandem P&S NEMA6-0R ge.com Part No Configuration 5661 5661 5461 5871 90 590...

  • Page 44: Maximum Connected Load

    Maximum Connected Load The maximum connected load of a Zoneline amperage shown in the tables below is the combined total of the resistance heater and the indoor fan motor. 20/208-Volt Line Cord Connected Units RAK15 RAK4157 RAK204D15P MODEL 20 V NUMBER AZ28E07DA* 11.5...

  • Page 45: Cooling/Heat Pump Performance Data

    Cooling Performance Data Total Capacity - BTUH BTUH at 80º F D.B. - 67º F W.B. Zoneline 2800 & 800 Series Nominal Capacity Temperature of Air 7000 9000 Entering Condenser 7750 9950 7500 9700 7400 9500 7100 9000 6700 8400...

  • Page 46: Latent System Capacity

    Latent System Capacity The total capacity of an air conditioner is made up of the Sensible capacity, the output of the unit used to remove heat from the air in the area being conditioned, and the Latent capacity, the output of the unit used to dehumidify the air in the area being conditioned.

  • Page 47: Normal Yearly Operating Data

    Normal Yearly Operating Data (Cooling Hours based on 75°F indoor temperature with air conditioner sized to meet the design conditions.) ASHRAE Heating Estimated Degree Cooling Location Days Hours ALABAMA Birmingham 2,551 1,90 Huntsville ,070 1,40 Mobile 1,560 1,640 Montgomery 2,291...

  • Page 48: Schematics

    Typical 2800 Series, 208/20-Volt Wiring Diagram Typical 2800 Series, 208/20-Volt Schematic Diagram...
  • Page 49 Typical 800 Series, 208/20-Volt Wiring Diagram Typical 800 Series, 208/20-Volt Schematic Diagram...

  • Page 50: Schematics

    Typical 5800 Series Wiring Diagram COLOR BK : BLACK BL : BLUE BR : BROWN GR : GREEN GY : GRAY OR : ORANGE RD : RED WH : WHITE YL : YELLOW RD*1 : RED (208/230V), : BLUE (265V) 1 2 3 4 5 6 7 8 9 10 MAIN BOARD UNIT CN6 &...

  • Page 51: Suggested Bid Form Specifications

    Units shall be listed by UL, and ARI and cUL certified as to capacity and efficiency and shall be GE Zoneline or equal. Unit dimensions shall not exceed 42-1/8" wide and 16-1/4" high with room cabinet in place.
  • Page 52 Suggested Bid Form Specifications (continued) Additional specifications for GE Zoneline Packaged Terminal Heat Pump Heat pump units shall provide operation that will either: A) automatically phase-in partial electric resistance heat, if outdoor temperature is below 46°F, simultaneously with heat pump if heat pump alone is unable to maintain room temperature;...
  • Page 53 Installation Responsibility. Units shall be installed according to the manufacturer’s recommendations and the manufacturer shall not be responsible for unit failure as a result of improper installation, or unit performance when installed with accessories not approved by the manufacturer. ge.com...

  • Page 54: Zoneline Chassis Nomenclature/Receptacles/Sub-Bases

    Zoneline Chassis Nomenclature ® The Zoneline chassis is identified by a model number defining the type of unit, cooling capacity, electrical information and optional features included on the unit. When specifying or ordering the Zoneline chassis use of this nomenclature will assure receiving the correct unit.

  • Page 55: Specifications

    AZ58H12E 7,100 9,000 11,800 1.0 12.0 11.5 50/40 70/45 75/45 1010 16.0 18.0 24.0 6,400 8,400 10,900 108/122 11/128 118/1 ge.com AZ28E12DAP 11,200/11,000 11.0/11.0 75/45 91/91 1020 4.9/5. 1.0 105/120 AZ28E12EAP 11,200 11.0 75/45 1020 24.0 105/120 AZ58H15D 14,700/14,400 10.2/10.2...

  • Page 56: Complete Accessory List

    Duct extension – Insulated – 44" long – includes Register and Mounting Flange RAK602 Register and Trim Flange (Included with RAK601) RAK6052 Duct Adapter for New Installation (or older non-GE Duct Adapter Installation) RAK7012 Duct Transition for 2800/800 Replacing Existing Chassis (Original Installation Pre-1988) RAK7022 Duct Transition for 2800/800 Replacing Existing Chassis (1988–1998 Original Installation)

  • Page 57: General Installation Suggestions

    Consult the electrical inspector early in the project, especially if the power to the air conditioner is to be 265 volts, to understand what is required to comply with local electrical codes. Wall Case/Exterior Grille ™...

  • Page 58: Warranty

    Limited 2nd through 5th year parts warranty For the second through the fifth year from date of original purchase, GE will provide, free of charge, parts that fail as a result of a manufactur- ing defect. Parts covered are fan motors, switches,...

  • Page 59: Features And Benefits Features Table

    Table of Contents Wall Case/Sub Base Installation Warranty Zoneline System Exterior Grille Color Samples Page No. 12-13 34-36 Warm Gray Beige 37-39 40-41 9-11 57-58 18-19 Maple 15-17 Bittersweet Chocolate 48-50 Colors may vary slightly due to printing process. 51-53 22-33 ge.com...

  • Page 60: Back Cover

    A century of quality and innovation For more than a century, GE has been committed to producing innovative products that change the way people live. The result of thorough research and rigorous testing, GE appliances are designed for years of dependable performance.

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