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Bayou Classic 500-515 Manual

Ceramic charcoal grill & cart

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CYPRESS GRILL
CERAMIC CHARCOAL GRILL & CART
For Model #500-515 Ceramic Grill
For Outdoor Use Only (outside and 5-Ft. away from any structural enclosure)
1. This unit is HEAVY. Do not lift grill or assemble without help.
2. Some parts may contain sharp edges. Wear protective gloves if necessary.
3. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.
4. Read the installation, operation, and maintenance instructions before assembling or servicing this equipment.
5. Failure to follow these instructions could result in fire or explosion, which could cause property damage,
personal injury, or death.
Burning charcoal inside can kill you. It gives off carbon monoxide, which has no odor.
NEVER burn charcoal inside homes, vehicles or tents.
For Questions and Information call us at: 1-800-864-6194
B a r b o u r I n t e r n a t i o n a l , I n c . • P. O . B o x 1 8 3 9 • B r a n d o n , M S 3 9 0 4 3
©2009 Barbour International, Inc.
WARNING
DANGER
FOR YOUR SAFETY:
DANGER CARBON MONOXIDE HAZARD
Monday - Friday (8:00am - 5:00pm CST)
FOR YOUR SAFETY:
www.thebayou.com

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Summary of Contents for Bayou Classic 500-515

  • Page 1 CYPRESS GRILL CERAMIC CHARCOAL GRILL & CART For Model #500-515 Ceramic Grill WARNING FOR YOUR SAFETY: For Outdoor Use Only (outside and 5-Ft. away from any structural enclosure) DANGER FOR YOUR SAFETY: 1. This unit is HEAVY. Do not lift grill or assemble without help.
  • Page 2: General Safety

    GENERAL SAFETY SAFETY SYMBOLS will alert you to important SAFETY Information. Signal words DANGER, WARNING, or CAUTION will be used with the SAFETY SYMBOL. DANGER will identify the most serious hazard. Please carefully read and understand this manual before using this product. DANGER •...
  • Page 3 WARNING • Use ONLY on level, flat, stable non-combustible surfaces like concrete. Do NOT use this grill on any surface that will burn or melt like wood, asphalt, vinyl, or plastic. • To prevent grill from tipping over, do not roll over uneven surfaces. •...
  • Page 4: Limited Warranty

    STOP! If you have a missing or damaged part please do not return this item to the store. Bayou Classic Call for assistance: 1-800-864-6194 Monday-Friday 8:00am - 5:00pm Register your warranty online at www.thebayou.com Limited Warranty Barbour International, Inc. ("Vendor") warrants to the original retail purchaser of this grill, and no other person, that if this grill is assembled and operated in accordance with the printed instructions accompanying it, then for a period of five (5) years from the date of purchase, all parts in such grill shall be free from defects in material and workmanship.
  • Page 5: Hardware List

    Parts List for #500-515 Cypress Grill NOTICE: Please check Parts List to make sure all components are present before assembly. 1 - Thermometer 1 - Lid Lift Mechanism 1 - Grill Body 1 - Grill Lid & Vent Cap 1 - Fire Bowl...
  • Page 6 Unpacking & Assembly Instructions TOOLS NEEDED: Adjustable Wrench & Wrench Allen Wrench ( helpful, but not necessary ) ( provided with product ) ( provided with product ) Carefully Unpack - Remove all Packing Material - Wipe down surfaces with Damp Cloth CAUTION THIS GRILL IS HEAVY! Moving, unpacking, lifting and assembly is a two person operation.
  • Page 7 3. Align remaining holes on Grill Support Base with Cart Legs. Insert 4 Carriage Bolts into outer holes on Top Base connecting it to Cart Legs with Nuts. WRENCH TIGHTEN ALL CONNECTIONS. Bottom View Top View 4. Attach Casters to bottom of Cart Legs using 4 Large Nuts. WRENCH TIGHTEN Locking Tabs Assembled View Bottom View...
  • Page 8 POSITIONING GRILL ON CART WARNING THIS GRILL IS HEAVY! Moving, unpacking and assembly is a two person operation. 6. A. Push down wheel locking tabs on cart before setting the grill in place. Make certain that Vertical Support Struts are pulled out. Carefully lift empty Grill and place on top of Cart. Struts should be about 1- inch from side of Grill.
  • Page 9 SIDE SHELF PLACEMENT & ATTACHMENT 7. A. Remove both locking nuts from bottom band on grill body where shelf is to be attached. (Locking nuts may be in poly bag) B. With shelf in folded position, place shelf slots onto both bolts. Loosely screw nuts on each bolt. Then slide shelf backwards or forwards on bolts until you find the desired position on grill.
  • Page 10: Cleaning Out The Ashes

    Operating Instructions DANGER The heat and moisture retention property of ceramic grills creates a "pressure cooker" effect resulting in a superior cooking performance. It can also result in a possible "flashback" toward the handle as the lid is opened. Such a flashback can singe hair on your forearm, especially when cooking over 300˚F. Flashbacks can be reduced or prevented by following the simple 2-STEP LID OPENING INSTRUCTION: 1) Slowly open the lid a few inches.
  • Page 11 5) Do Not remove the Bottom Air Vent or Fire Bowl, Insulation Ring, or Charcoal Plate to clean ashes. Simply slide open air vent and rake out ash. Open and rake out ash. GENERAL INFORMATION ABOUT CERAMIC GRILLS 1) The Cypress grill is formed by firing a special blend of various clays and matter which stabilizes the ceramic. It is a heat holding ceramic that resists rapid contraction and expansion.
  • Page 12 Cypress Grill - Parts & Accessories 500-580 500-587 Grill Thermometer Replacement Felt Stainless Steel • 50˚F - 750˚F 140" Length Register Warranty Online Tempered Glass Face Self-Adhesive 500-584 500-583 500-585 Ceramic Fire Bowl Ceramic Insulation Ring Charcoal Plate Handcrafted Ceramic Handcrafted Ceramic Solid Steel 500-582...