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Summary of Contents for Vaillant Air/flue gas system
- Page 1 Installation manual For the competent person Installation manual Air/flue gas system VKK ../3...
- Page 2 www.vaillant.de © Vaillant GmbH 2012 These instructions, or extracts thereof, may only be printed with the written consent of Vaillant GmbH. All designations of products in these instructions are brand names/trade marks of the companies in question. We reserve the right to make technical changes.
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Page 3: Table Of Contents
Installing the flue gas pipe on the external wall............... 26 Stabilising the flue gas pipe ......... 30 Flue gas connection and installing the horizontal flue gas pipe........31 Installing the combustion air line ......31 Customer service..........32 Index ................... 33 0020058722_04 Air/flue gas system Installation manual... -
Page 4: Notes On The Documentation
The system operator should retain these instructions for fur- ther use. Applicability of the instructions These instructions apply only for the Vaillant heat generator named in the other applicable documents and referred to as the "product" in this document. Installation manual Air/flue gas system 0020058722_04... -
Page 5: Safety
▶ File off sharp burrs and chamfer the ends of the pipes be- ance, repair and decommissioning of Vaillant products and fore assembling them so that the seals are not damaged, accessories must only be carried out by authorised compet- and dispose of the shavings. - Page 6 ▶ Only use appropriate Vaillant components for installing Standing condensate can damage the seals of the flue gas the flue gas guiding. pipe.
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Page 7: Intended Use
The Vaillant air/flue gas systems named in this manual must An incorrect installation location leads to condensate leaking only be used in combination with the product types named in from the lid of the opening for cleaning and may lead to cor- this manual. -
Page 8: Regulations (Directives, Laws, Standards)
Vaillant article numbers that are designed for the flue pipe is provided. If you do not use certified elements for the Vaillant flue pipe when installing the products, this voids the CE conformity of the product. -
Page 9: System Overview
Installing the flue gas pipe in the shaft (→ Page 22) ▶ Installing the combustion air line in the external wall (→ Page 31) ▶ Flue gas connection and installing the horizontal flue gas pipe (→ Page 31) 0020058722_04 Air/flue gas system Installation manual... - Page 10 Flue gas connection and installing the horizontal flue gas pipe (→ Page 31) ▶ Installing the roof duct (→ Page 26) ▶ Installing the combustion air line in the external wall (→ Page 31) Installation manual Air/flue gas system 0020058722_04...
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Page 11: Certified Air/Flue Gas Systems And
30° elbow (PP), 200 mm diameter 0020095559 roof duct, 160/186 mm diameter Inspection element (PP), 0.5 m, 200 mm dia- 0020095562 Universal pitched roof tile (25° - 45°), red, for 0020095569 meter roof duct, 160/186 mm diameter 0020058722_04 Air/flue gas system Installation manual... -
Page 12: Certified Flue Gas Systems
Fastening clamp, 200 mm diameter 0020151163 Certified flue gas systems The certification also documents that the flue gas systems are suitable for use with the product in accordance with the instructions that are valid up to 08/2012. Installation manual Air/flue gas system 0020058722_04... - Page 13 3 x 87° diversions and support elbows The horizontal flue gas pipe must have a maximum length of 6 m, minus the three 87° diversions. 5.1.3 Flue gas pipe in the shaft, combustion air through the external wall 0020058722_04 Air/flue gas system Installation manual...
- Page 14 17.0 m Angular: DN + 40 Round: DN + 80 mm 130 mm 30.0 m Angular: DN + 60 ‒ 35.0 m diameter 35.0 m Round: DN + 100 35.0 m Angular: DN + 80 Installation manual Air/flue gas system 0020058722_04...
- Page 15 The horizontal lines must have a maximum length of 12 m, minus the 87° diversion, of which max. 6 m is for the air pipe and max. 6 m is for the flue gas pipe. 0020058722_04 Air/flue gas system Installation manual...
- Page 16 6 m is for the air pipe and max. 6 m is for the flue diameter plus 3 diversions 87° gas pipe. The horizontal flue gas pipe must have a max- imum length of 6 m, minus the three 87° diver- sions. Installation manual Air/flue gas system 0020058722_04...
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Page 17: General Installation Instructions
General installation instructions 5.2.1 Technical properties of the air/flue gas systems from Vaillant for calorific value products The air/flue gas systems from Vaillant demonstrate the fol- lowing performance features: Technical feature Description Temperature resistance Adapted to the maximum flue gas temperature of the product. -
Page 18: Installing The 130 Mm Diameter System
(windows, air intake 5.2.2 Requirements for the shaft for the flue pipe openings and balconies). Flue pipes from Vaillant do not have any fire resistance (dir- ection of operation from the outside to the inside). 5.2.5 Disposing of condensate... -
Page 19: Installing The Basic Set For Shaft Installation
Conditions: Diversions required in the shaft – Diameter: 10 mm ▶ Install a 15° or 30° elbow (article number 0020042768 and 0020042767). After every diversion, install an inspection T-piece as close as possible to the diversion. 0020058722_04 Air/flue gas system Installation manual... -
Page 20: Flue Gas Connection And Installing The
(1) to the shaft wall thickness. Push the safety pipe over the flue pipe in the shaft until it ends flush with the shaft's external wall. Secure the safety pipe with mortar and leave it to harden. Installation manual Air/flue gas system 0020058722_04... -
Page 21: Installing The Combustion Air Line
Air pipe After each 87° diversion, install an extra clamp (1) to the extension. 1b Wall panel Shaft opening Mortise a shaft opening (3) that is suitable for the 130 mm diameter air pipe. 0020058722_04 Air/flue gas system Installation manual... -
Page 22: Installing The 160 Mm Diameter And 200 Mm Diameter Systems
The shaft dimensions for installing the basic set must be at least: – 160 mm diameter system – 200 x 200 mm or 220 mm diameter – 200 mm diameter system – 240 x 240 mm or 260 mm diameter Installation manual Air/flue gas system 0020058722_04... - Page 23 Drill a hole in the rear side of the shaft. – Diameter: 10 mm 7.1.4 Installing the spacer Applies to: 160 mm diameter system ▶ Join together the individual components for the required spacer. 0020058722_04 Air/flue gas system Installation manual...
- Page 24 Thermal expansion of the plastic (PP) flue pipe may cause the opening of the flue gas pipe to increase by up to 20 cm. ▶ Ensure that the necessary free space is available above the opening. Installation manual Air/flue gas system 0020058722_04...
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Page 25: Installing A Flue Gas Pipe On A Support Pipe (Optional)
Installing a flue gas pipe on a support pipe a stop. (optional) Note The flue gas pipe in the shaft can also be installed on a support pipe instead of a mounting rail. 0020058722_04 Air/flue gas system Installation manual... -
Page 26: Installing The Flue Gas Pipe On The External Wall
Installing the flue gas pipe on the external wall mensions. (→ Page 26). ▶ Secure at least every second extension to Install the roof duct. (→ Page 26) the external wall using a pipe clamp. Installation manual Air/flue gas system 0020058722_04... - Page 27 160/225 system: 253 mm uppermost pipe brackets (dimension C). – 200/300 system: 303/353 mm ▶ Install air clamps at all connecting joints between the two uppermost pipe brackets (dimension C) and the uppermost section (dimension D). 0020058722_04 Air/flue gas system Installation manual...
- Page 28 Install the internal pipe of the external wall extension (5) to the flue gas elbow of the support elbow. Fill the gap between the air pipe (7) and the hole in the wall from inside and outside with mortar. Installation manual Air/flue gas system 0020058722_04...
- Page 29 20 cm, see section Shortening the extension (→ Page 30). Air clamp External wall element 0020058722_04 Air/flue gas system Installation manual...
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Page 30: Stabilising The Flue Gas Pipe
Attach clamps (1) to all the connecting points above the tem and parts may fall off. tile. Attach a pipe bracket (2) to the pipe above the roof. Installation manual Air/flue gas system 0020058722_04... -
Page 31: Flue Gas Connection And Installing The
(1) of the – Height of the intake port: 1 m product. If necessary, use a saw to shorten the extensions. Install the fastening clamps. (→ Page 21) 0020058722_04 Air/flue gas system Installation manual... -
Page 32: Customer Service
Customer service To ensure regular servicing, it is strongly recommended that arrangements are made for a Maintenance Agreement. Please contact Vaillant Service Solutions (0870 6060 777) for further details. Installation manual Air/flue gas system 0020058722_04... -
Page 33: Index
Correct position..............5 Shaft connection Installing the 130 mm diameter system ......20 Shaft extension Installing................. 24 Installing the 130 mm diameter system ......20 Snow falling from roofs Installing the ice collection mesh ........6 0020058722_04 Air/flue gas system Installation manual... - Page 36 0020058722_04 Vaillant Ltd Nottingham Road Belper Derbyshire DE56 1JT Telephone +44 845 602 29 22 Vaillant Service Solutions +44 80 70 606 07 77 info@vaillant.co.uk www.vaillant.co.uk...
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