2. Damage or malfunction of the SRS/SIPS bag/IC system. Work involving the SRS/SIPS bag/IC systems or other components in the vehicle that may affect the SRS/SIPS bag/IC systems must always be performed by an authorized Volvo workshop. In case of doubt, consult the SRS and SIPS bag/IC service manual.
Group 35 Lighting Rear Electronic Module (REM) F1-F13 ......19 High and low beam (Bi-Xenon) & daytime running Rear Electronic Module (REM) F17-F38 ...... 20 lights S60 ..............63 High and low beam (Bi-Xenon) & daytime running Relays lights S80 ..............64 Ignition switch and relays..........
Page 4
Central locking ............119 Component illustrations ......183 Power windows............120 Power sunroof............121 Index 1:2 ........... 234 Group 84 Exterior decorative elements etc. Power door mirrors ............ 122 List of components 1:6 ......236 Heated door mirrors........... 123 TP3988202 S60/S60R/S80 2006...
= Israel = Light Green = Japan = Orange = Korea = Pink = Norway = Red = Netherlands = Black = Sweden = Violet = United States of America = White = Western Europe = Yellow TP3988202 S60/S60R/S80 2006...
The end of the manual contains a section in which Service/diagnostics component appearance and location is described in Contact reel numeric order. On the EWD disc, components are Meter linked to the relevant diagram. Ignition component/shunt Converter Optics Ground connection Branching point Connector TP3988202 S60/S60R/S80 2006...
31/93 31/98 31/83 = LIN communication = DIN cable, coaxial cable, etc. = Data communication 10/1-2 = CAN communication = Connection with distribution = Further connection to... = Connector between cable harnesses = Connector connected in component TP3988202 S60/S60R/S80 2006...
2/32 Main relay, engine management system 4/46 Engine Control Module (ECM) 10/11 Front left running/parking light 4/56 10/12 Front right running/parking light 4/56 10/71 Side running light, front left 4/56 10/73 Side running light, front right 4/56 TP3988202 S60/S60R/S80 2006...
12V outlet, cargo compartment 3/86 Rear right door power window switch 6/93 Motor, rear right power window 3/86 3/85 Rear left door power window switch 6/92 Motor, rear left power window 3/85 8/85 Thermostatic switch and fuel filter heating continues TP3988202 S60/S60R/S80 2006...
A = Corresponds to the position on the back of the relay box (wiring side) B = Corresponds to the position on the relay C = An old designation that may be found on 1(86) 3(30) the relay 2(85) 5(87) 4(87a) TP3988202 S60/S60R/S80 2006...
Page 25
A-post, right-hand side 4/31 Fan control module, LHD 4/56 Central Electronic Module (CEM), RHD 4/84 Suspension Module (SUM) Front 12V outlet 9/25 Rear 12V outlet 10/72 Front ashtray lighting 31/44 Left-hand side member, lower engine compartment 31/4 Ground connection TP3988202 S60/S60R/S80 2006...
Page 26
Power Seat Module (PSM), RHD 6/35 Fuel pump, auxiliary heater 7/93 Occupant Weight Sensor (OWS) 8/52 Front right side airbag igniter 9/13 Seat Heating Module (SHM), right 10/123 Right rear courtesy lighting, S80 27/4 Right-hand Camera Module (RCM) TP3988202 S60/S60R/S80 2006...
Page 27
Rear solenoid, fuel tank, Bi-Fuel 8/89 Front left solenoid, fuel tank, Bi-Fuel 8/90 Front right solenoid, fuel tank, Bi-Fuel 10/17 Lamp housing, rear right 10/128 Lighting, cargo compartment, right-hand side 10/218 Remote start indicator light, accessory 17/19 12V outlet, cargo compartment TP3988202 S60/S60R/S80 2006...
Page 28
Amplifier 16/46 RTI display 16/60 Phone Module (PHM) 16/93 Control module, cellular phone handsfree, accessory 17/13 Data link connector 31/88 Engine, ignition coils, group 1 20/3 Spark plug and ignition coil 20/4 Spark plug and ignition coil TP3988202 S60/S60R/S80 2006...
Page 29
Left-hand front lamp housing 10/5 Front left fog light 10/11 Front left running/parking light 10/13 Front left direction indicator 10/15 Front left fender direction indicator, EU/OS 10/71 Side running light, front left 16/10 Horn 1 16/11 Horn 2 20/16 Capacitor TP3988202 S60/S60R/S80 2006...
Page 85
Speed signal, RTI Japan B:15 Alarm signal Output signal B:16 Alarm signal Output signal B:30 Antenna amplifier, audio Feed Output signal B:33 Alarm signal Output signal RTI Japan Steering, X-feed B:34 Alarm signal Output signal Reverse gear signal, RTI Japan TP3988202 S60/S60R/S80 2006...
BL-W C:34 BL-W D:23 A:3 A:1 3/156 4/28 54/3.1 AUTO B:21 AUTO GN-W GN-W AUTO 8/36 AUTO AUTO B:13 B:14 A:53 A:54 54/3.1 AUTO AUTO 53/329 MAN (M66) MAN (M66) 8/134 MAN (M66) 53/397 53/303 31/93 31/94 TP3988202 S60/S60R/S80 2006...
W/O BLIS 3/126 3/127 B:12 B:12 PDM/DDM DDM/PDM A:26 A:27 A:28 A:29 A10 A25 A:26 A:27 A:28 A:29 A10 A25 53/515 53/514 54/11 54/10 6/62 6/63 MEM Y MEM Y MEM X MEM X 53/501 31/66 31/67 TP3988202 S60/S60R/S80 2006...
Group 84 Exterior decorative elements etc. Power door mirrors with camera function 11E/4 54/40D GN-W 54/11 GN-W GN-W 4/56 54/10 53/515 D:24 53/514 27/4 6/62 27/3 6/63 54/10 54/11 54/10 54/11 BL-R BL-R 53/501 31/66 31/67 TP3988202 S60/S60R/S80 2006...
Page 148
Rear Electronic Module (REM) 3/76:6 Left-hand rear door lock unit 4/58A:23 Rear Electronic Module (REM) 3/76:4 Left-hand rear door lock unit 53/500 Branching point 3/76:1 Left-hand rear door lock unit 3/85:2 Power window switch, rear left door TP3988202 S60/S60R/S80 2006...
Page 149
Branching point 6/38:3 Left-hand headlight level adjustment motor 10/1A:3 Left front lamp housing, Bi-Xenon, S80 10/1A:7 Front left lamp housing S60 4/56C:19 Central Electronic Module (CEM) 10/71:1 Side running light, front left 10/11:1 Front left running/parking light 10/1A:2 Front left lamp housing S80...
Page 150
12-pin black Engine compartment harness Front left lamp housing harness 4/56B:7 Central Electronic Module (CEM) BL-W 10/1A:2 Front left lamp housing S60 10/1A:2 Left front lamp housing, Bi-Xenon, S80 10/1A:3 Front left lamp housing S80 4/56B:8 Central Electronic Module (CEM)
Page 151
Branching point 6/39:3 Right-hand headlight adjustment motor 10/2A:3 Right front lamp housing, Bi-Xenon, S80 10/2A:7 Front right lamp housing S60 4/56C:20 Central Electronic Module (CEM) 10/73:1 Side running light, front right 10/12:1 Front right running/parking light 10/2A:3 Front right lamp housing S60...
Page 152
Branching point, LHD seat 4/52A:2 Power Seat Module (PSM) 4/52B:4 Power Seat Module (PSM) 4/9A:25/25 Supplemental Restraint System 3/93:1 Switch, left-hand seat belt buckle (SRS) 4/9A:26/26 Supplemental Restraint System OR-SB 3/93:2 Switch, right-hand seat belt (SRS) buckle TP3988202 S60/S60R/S80 2006...
Page 153
Branching point, RHD passenger seat 4/52A:2 Power Seat Module (PSM) 4/52A:4 Power Seat Module (PSM) 4/9C:25/81 Supplemental Restraint System 3/94:1 Switch, right-hand seat belt (SRS) buckle 4/9C:26/82 Supplemental Restraint System OR-SB 3/94:2 Switch, right-hand seat belt (SRS) buckle TP3988202 S60/S60R/S80 2006...
Page 155
53/403 Branching point battery 54/40D 2-pin black Cargo compartment harness Passenger compartment harness 11E/4 Fuse in cargo compartment at 4/56E:B Central Electronic Module (CEM) battery 11E/5 Fuse in cargo compartment at 4/56E:A Central Electronic Module (CEM) battery TP3988202 S60/S60R/S80 2006...
Page 156
Rear Electronic Module (REM) 7/156:3 Pressure and temperature sensor 4/58D:8 Rear Electronic Module (REM) Y-GR 7/156:4 Pressure and temperature Y-GR sensor 54/106:1 Connector 8/88:1 Rear solenoid, fuel tank, Bi-Fuel 53/604 Branching point 8/88:2 Rear solenoid, fuel tank, Bi-Fuel TP3988202 S60/S60R/S80 2006...
Page 157
Central Electronic Module (CEM) BL-R (TCM) 4/28A:5 Transmission Control Module 4/56B:34 Central Electronic Module (CEM) (TCM) 4/28A:6 Transmission Control Module 53/353 Branching point (TCM) 4/28A:14 Transmission Control Module 53/352 Branching point (TCM) 4/28A:9 Transmission Control Module 53/329 Branching point (TCM) TP3988202 S60/S60R/S80 2006...
Page 158
Front fuel tank harness, Bi-Fuel 4/58B:25 Rear Electronic Module (REM) 8/89:1 Front left solenoid, fuel tank 54/54:7 Connector 8/90: 1 Front right solenoid, fuel tank 53/604 Branching point 8/89:2 Front left solenoid, fuel tank 8/90:2 Front right solenoid, fuel tank TP3988202 S60/S60R/S80 2006...
Page 159
Temperature sensor, evaporator 3/112A:13 Climate Control Module (CCM) 7/41:3 Temperature sensor, evaporator 3/112A:7 Climate Control Module (CCM) GN-W 53/460 Branching point GN-W 54/25:4 Connector 6/96:2 Damper Motor Module (DMM), right-hand side, RHD 53/438 Branching point 53/459 Branching point TP3988202 S60/S60R/S80 2006...
Page 186
3/82 Switch, right-hand central lock P276_3-75 P276_3-82 3//76 Left-hand rear door lock unit 3/85 Rear left door power window switch P276_3-76 P276_3-85 3/77 Right-hand rear door lock unit 3/86 Rear right door power window switch P276_3-77 P276_3-86 TP3988202 S60/S60R/S80 2006...
Page 187
Switch, left-hand seat belt buckle 3/113 Rear adjustable head restraint relay P276_3-9 P276_3-113 3/94 Switch, right-hand seat belt buckle 3/117 Switch unit, dome light P276_3-94 P276_3-117 3/126 Driver/Passenger Door Module (DDM)/(PDM) 3/95 Spin control switch P276_3-126 P276_3-95 TP3988202 S60/S60R/S80 2006...
Page 191
J K L P QR S T UV WXY Z P276_4-99 P276_4-78 4/106 Control module, remote parking heater start 4/82 Differential Electronic Module (DEM) P276_4-106 P276_4-82 4/107 Control module, parking heater, Call start 4/83 Fuel pump control module P276_4-107 TP3988202 S60/S60R/S80 2006...
Page 200
7/104 Heated oxygen sensor 4 (diagnostic 7/89 Acceleration sensor, Four-C, rear left sensor), S80 P276_7-89 P276_7-104 7/105 Outside temperature sensor, engine control module 7/91 Steering angle sensor AM FM MY KEY POWER SOUND ENTER EXIT MENU PQRS WXYZ P276_7-105 P276_7-91 TP3988202 S60/S60R/S80 2006...
Page 201
7/110 Left-hand seat temperature sensor 7/110 P276_7-119 P276_7-110 7/120 Rear left angle sensor, Four-C/Bi- Xenon 7/111 Right-hand seat temperature sensor 7/111 P276_7-120 P276_7-111 7/121 Rear right angle sensor, Four-C/Bi- Xenon 7/115 Left-hand front side impact sensor P276_7-121 P276_7-115 TP3988202 S60/S60R/S80 2006...
Page 208
Lock-up solenoid, AW55-51/51 AWD 8/51 Front left side airbag igniter P276_8-40_AW55-50 P276_8-51 8/40 Lock-up solenoid, 4T65EV 8/52 Front right side airbag igniter 8/38-41 P276_8-38-41 P276_8-52 8/41 Pressure solenoid, AW 55-51/51 AWD 8/55 Rear left belt tensioner igniter P276_8-55 P276_8-41_AW55-50 TP3988202 S60/S60R/S80 2006...
Page 209
Rear right head restraint solenoid 8/60 P276_8-66 P276_8-60 8/61 Driver’s side airbag igniter, stage 2, 8/67 Right-hand inflatable curtain igniter P276_8-61_S60 P276_8-67 8/61 Driver’s side airbag igniter, stage 2, 8/71 Throttle solenoid, AW 55/51 AWD P276_8-61_S80 P276_8-71 TP3988202 S60/S60R/S80 2006...
Page 211
Front right solenoid, fuel tank, Bi-Fuel 8/134 Solenoid, reverse interlock, manual P276_8-90 P276_8-134 8/142 Linear pressure solenoid SLB1 TF-80SC/AWD 8/98 Control valve, fuel pressure, I5D 8/143 Linear pressure solenoid SLC1 TF-80SC/AWD 8/111 Solenoid valve, high-pressure diesel P276_8-111 TP3988202 S60/S60R/S80 2006...
Page 212
P276_9-16 Front 12V outlet 9/17 Right-hand backrest heating element 9/17 P276_9-1 P276_9-17 Heated rear window 9/18 Left-hand seat heating element 9/18 P276_9-2 P276_9-18 9/12 Seat Heating Module (SHM), left 9/19 Right-hand seat heating element 9/19 P276_9-12 P276_9-19 TP3988202 S60/S60R/S80 2006...
Page 213
Component illustrations 9/25 - 10/3 9/25 Rear 12V outlet 10/1 Front left lamp housing S60 P276_9-25 P276_10-1_S60 9/30 Auxiliary heater 10/1 Front left lamp housing S80 P276_9-30 P276_10-1_S80 9/32 PTC resistor - air preheating 10/2 Front right lamp housing S60...
Page 214
10/5 Front left fog light 10/12 Front right running/parking light S80 P276_10-5 P276_10-12_S80 10/6 Front right fog light 10/13 Front left direction indicator, S60 P276_10-6 P276_10-13_S60 10/11 Front left running/parking light S60 10/13 Front left direction indicator, S80 P276_10-11_S60 P276_10-13_S60...
Page 215
10/18 Rear left lamp housing, S80 P276_10-15 P276_10-18_S80 10/16 Front right fender direction indicator 10/19 Auxiliary brake light P276_10-16 P276_10-19 10/17 Rear right lamp housing, S60 10/29 Glove compartment lighting P276_10-17_S60 P276_10-29 10/17 Rear right lamp housing, S80 10/42 Rear right running/parking light, S60 P276_10-17_S80...
Page 216
Component illustrations 10/43 -10/48 10/43 Right brake light, S80 10/46 Rear right fog light, S60 P276_10-43_S80 P276_10-46_S80 10/44 Right tail light lamp 1, S60 10/46 Rear right fog light, S80 P276_10-44_S60 P276_10-46_S80 10/44 Right tail light lamp 1, S80 10/47 Rear right direction indicator, S60...
Page 217
10/48 - 10/53 10/48 Right-hand reversing light, S80 10/51 Left tail light 1, S80 P276_10-48_S80 P276_10-51_S80 10/49 Rear left running/parking light, S60 10/52 Left tail light 2, S60 P276_10-49_S60 P276_10-52_S60 10/50 Left brake light, S60 10/52 Left tail light 2, S80...
Page 218
Component illustrations 10/54 - 10/68 10/54 Rear direction indicator, S60 10/64 Right-hand high beam, S80 P276_10-54_S60 P276_10-64_S80 10/54 Rear left direction indicator, S80 10/65 Auxiliary light, front right P276_10-54_S80 10/55 Left reversing light, S60 10/66 Right-hand low beam, S60 P276_10-55_S60...
Page 219
10/72 Front ashtray lighting, S80 P276_10-68_S80 P276_10-72 10/69 Auxiliary light, front left 10/73 Side running light, front right P276_10-73 10/70 Left-hand low beam, S60 10/114 Left-hand vanity mirror lighting P276_10-70_S60 10/70 Left-hand low beam, S80 10/115 Right-hand vanity mirror lighting P276_10-70_S80...
Page 220
10/126 Right-hand front courtesy lighting 10/150 Rear reading light P276_10-126 P276_10-150 10/127 Lighting, cargo compartment, left-hand side 10/218 Indicator light, remote start P276_10-127 P276_10-218 10/128 Lighting, cargo compartment, 11A/no. Main fuses in engine compartment right-hand side fuse box P276_10-128 TP3988202 S60/S60R/S80 2006...
Page 221
Right-hand front door speaker P276_11C_x P276_16-3 11E/no. Main fuses at battery 16/4 Left-hand front door speaker P276_16-4 15/31 Distribution box in engine compartment 16/5 Right-hand rear door speaker P276_16-5 16/1 Audio Module (AUM) 16/6 Left-hand rear door speaker P276_16-1 P276_16-6 TP3988202 S60/S60R/S80 2006...
Page 225
17/38 7-pin outlet, tow hitch cable harness P276_17-38 17/13 Data link connector 17/39 13-pin outlet, tow hitch cable harness P276_17-13 P276_17-39 17/17 Jump start connection 18/4 Contact reel P276_18-4 17/19 12V outlet, cargo compartment 20/3-8 Spark plug and ignition coil P276_17-19 P276_20-3-8 TP3988202 S60/S60R/S80 2006...
Page 226
Cable harness, tow hitch cable 31/4 Ground connection, engine harness 6C Y L 5C Y L P276_31-4 31/5 Ground connection, right D-post 27/3 Left Camera Module (LCM) P276_31-5 31/6 Ground connection, driver’s side A-post 27/4 Right-hand Camera Module (RCM) P276_31-6 TP3988202 S60/S60R/S80 2006...
Page 227
31/46 Ground connection, rear left seat riser P276_31-67 P276_31-46 31/70 Ground connection, left side member, 31/47 Ground connection, rear right seat lower engine compartment riser P276_31-70 P276_31-47 31/72 Ground connection, cargo 31/48 Ground connection, rear right seat compartment riser P276_31-72 P276_31-48 TP3988202 S60/S60R/S80 2006...
Page 228
31/95 Ground connection, left MacPherson coil group 1 strut tower 6C Y L 5C Y L P276_31-88 P276_31-95 31/89 Ground connection, Engine ignition 31/96 Ground connection, right coil group 2 MacPherson strut tower 6C Y L 5C Y L P276_31-89 P276_31-96 TP3988202 S60/S60R/S80 2006...
Heated seats ........129 ..............65 Climate control system, Group 87 High and low beam ..............5 ........63 Color abbreviations High and low beam (Bi-Xenon) S60 ............183 ........64 Component illustrations High and low beam (Bi-Xenon) S80 ................141 ......... 79 Connectors High pressure headlight washer ...............
2/14 Relay, glow plug unit 3/127 Passenger/Driver Door Module (PDM)/(DDM) 2/22 Relay, climate control system 3/131 Steering wheel switch right (SWSR), S60 2/32 Main relay, engine management system 3/131 Steering wheel switch right (SWSR), S80 2/35 Starter motor relay 3/135...
Page 237
7/116 Right-hand front side impact sensor 6/143 Regulator motor, turbo 7/118 Acceleration sensor, shock absorber, Four-C, front left Brake fluid level sensor 7/119 Acceleration sensor, shock absorber, Four-C, Washer fluid level sensor front right Oil pressure sensor TP3988202 S60/S60R/S80 2006...
Page 238
Front impact sensor, left 8/60 Rear right head restraint solenoid 7/190 Temperature sensor, exhaust gases 8/61 Driver’s side airbag igniter, stage 2, S60 upstream of particle filter 8/61 Driver’s side airbag igniter, stage 2, S80 7/191 Temperature sensor, exhaust gases...
Page 239
List of components 4:6 8/111 Solenoid valve, high-pressure diesel 10/44 Right tail light lamp 1, S60 8/113 Fuel pressure bypass valve 10/44 Right tail light lamp 1, S80 8/120 EGR valve 10/45 Right tail light lamp 2, S60 8/134 Solenoid, reverse interlock, manual...
Page 240
MP3 player tower 31/98 Ground connection, upper windshield 17/13 Data link connector member 17/17 Jump start connection 31/102 Ground connection, front member 17/19 12V outlet, cargo compartment 31/120 Ground connection, cargo compartment 17/37 4-pin outlet, towbar cable harness TP3988202 S60/S60R/S80 2006...