1. Manuals
  2. Brands
  3. KOB Manuals
  4. Heating System
  5. KOB PYROMAT ECO SERIES
  6. Installation instructions manual

KOB PYROMAT ECO SERIES Installation Instructions Manual

Hide thumbs Also See for KOB PYROMAT ECO SERIES:
Table of Contents

Advertisement

Quick Links

Installation Instructions
PYROMAT ECO 35 to 151
ID: 104646-D english

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the KOB PYROMAT ECO SERIES and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for KOB KOB PYROMAT ECO SERIES

Summary of Contents for KOB KOB PYROMAT ECO SERIES

  • Page 1 Installation Instructions PYROMAT ECO 35 to 151 ID: 104646-D english...
  • Page 2 © by KÖB & SCHÄFER GmbH Flotzbachstraße 33 A-6922 Wolfurt All rights reserved, including photomechanical reproduction and storage in electronic media.

  • Page 3: Table Of Contents

    General information Technical standing Information documented Important information Safety information Official permits Standards and regulations The structural surroundings of the burner Heating room requirements The chimney connection The water installations The safety equipment Expansion The burner circuit with burner control valve and storage unit valve The electrical installations The positioning of the control module and control system module Electrical connection...

  • Page 4: General Information

    1 General information Only specialists may set up and put into operation Germany: Köb solid fuel burners. This will rule out any faulty German Federal Emissions Control Act installation or initial start-up. These instructions are therefore limited to important technical data, "Small Furnaces Ordinance, 1 German Federal references to ordinances, technical rules and other...

  • Page 5: The Structural Surroundings Of The Burner

    3 The structural surroundings of 4 The water installations the burner Here we refer to the standards and regulations cited in this document. Existing national building ordinances in this connection must always be complied with. The safety equipment Heating room requirements The safety equipping for the heating installation should be carried out by the installing heating en- A separate heating room (the floor of which should...

  • Page 6: The Electrical Installations

    5 The electrical installations 7 Initial Start-up The initial start-up of a newly installed facility may only be carried out by KÖB & SCHÄFER GmbH or The positioning of the control mod- another specialist cited and trained by it. ule and control system module Before putting it into operation, the facility must be filled with water as per 7.1, fuel must be put in as The installing electrical firm should mount the con-...

  • Page 7: Inspecting The Installation

    Inspecting the installation Initial start-up and handover Before the initial start-up, the future operating or- A competent contact person from the operating or- ganisation must inspect the installation with the in- ganisation's side has to be continuously present for stalling firm (installing heating engineer, electri- the initial start-up and handover.

  • Page 8: Spec Sheets

    Spec Sheet 2960-1 Wood-burning PYROMAT-ECO Installation, Closed System 2006-06-01_E Pyromat-ECO Note: To reliably prevent burner corrosion caused by condensation of exhaust gases, the burner return flow temperature must not by any means be below 65°C. To do so, a burner circuit pump should be provided with a burner control valve as per the diagram.
  • Page 9 Spec Sheet 2960-2 Wood-burning PYROMAT-ECO Installation, Closed System 2006-06-01_E c) Burner circuit with storage circuit and closed expansion / Recommended configuration PYROMAT-ECO Burner circuit pump (M20) Burner control valve (Y20) Storage control valve Forward flow (VL) Return flow Burner Make: Grundfos Make: Siemens (Y28) (RL)
  • Page 10 Spec Sheet 2960-3 Wood-burning PYROMAT-ECO Installation, Open System 2006-06-01_E Pyromat-ECO Be sure to note: To reliably prevent burner corrosion caused by condensation of exhaust gases, the burner return flow temperature must not by any means be below 65°C. To do so, a burner circuit pump should be provided with a burner control valve as per the diagram.
  • Page 11 Spec Sheet 2960-4 Wood-burning PYROMAT-ECO Installation, Open System 2006-06-01_E b) Safety equipment provided by the installing heating engineer TS... Thermal run-off safety valve R ¾", homologated component, opening temperature 95°-100°C, (safety heat exchanger built into the burner) KW... Cold water inlet DN 15 R ½", metal, fixed pipework, min. 2.5 bar, max. 3.5 bar, exhaust pipe R ¾"; ExO...
  • Page 12 4500-1 Spec Sheet Water-bearing Components Burner Safety Devices 2005-12-10_E Therm. discharge safety device 100°C [Art.-No. K-TS-131] Standard design for fixed response temperature approx. 100°C, R ¾“ connection Included in the delivery: Thermal discharge safety device, incl. dipping shell Note: We also always recommend the K-TS-131 even when the local regulations do not make it mandatory. Thermal Run-off Safety Valve 120°C [Art.
  • Page 13 Spec Sheet 4600-1 Water-bearing Components Heat Distribution 2005-12-10_E Motor valves [Art. No. ZV-...] These Siemens valves (models VVG and VXG) are characterised by precise control behaviour and leak-tight closing without leakage lossesan important criterion for quality, especially for the Pyromat burner series with accumulator operation.
  • Page 14 Spec Sheet 4600-2 Water-bearing Components Heat Distribution 2005-12-10_E Wall-mounted Manifold [Art. No. LVW-65-2] Wall-mounted Manifold [Art. No. LVW-65-3] Wall-mounted manifold; forward- and return-flow manifold packed with intermediate insulation (chamber size: 55 mm x 55 mm); manifold insulated all around and covered with powder-coated steel sheet metal. Special design for Siemens motor-operated valves, models VXG 25/ SSY 319 (Art.
  • Page 15 Spec Sheet 4600-3 Water-bearing Components Heat Distribution 2005-12-10_E Heating Group for Manifold, NW 25 [Art. No. LH-25] A heating group for mounting on manifold models LVW and LVK, without pump, consisting of: Motor valve, Siemens VXG 48.25/SSY 319 for precise control behaviour and leakproof closing without leakage losses One ball valve with screwed connection for mounting on motor valve VXG 48.25/SSY 319, with pump connection on bottom...
  • Page 16 Spec Sheet 2010/b-1 Burner System PYROMAT-ECO 2005-01-31_E The burner: This beautifully designed burner makes operation very easy when heating with logs and remnant wood, and it also allows an oil burner to be connected. Filling is done conveniently from the top, and the burn-out happens at the bottom. The re-incineration is carried out in optimum fashion in a patented combustion chamber made of refractory concrete.
  • Page 17 Spec Sheet 2010/b-2 Burner System PYROMAT-ECO 2005-01-31_E Schematic diagram with ECOTRONIC ECOTRONIC with heating regulator units: The ECOTRONIC can be expanded with a great number of heating regulator units (heat consumers, additional heat generators, solar energy). (See spec sheets, Category 4) The operation of the external controllers is all carried out in the control module for the burner system.
  • Page 18 Spec Sheet 2010/b-3 Burner System PYROMAT-ECO 2005-01-31_E Technical data: PYROMAT-ECO [Art. No.] KPM- KPM- KPM- KPM- KPM- KPM- KPM- KPM- KPM- KPM- ECO- ECO- ECO- ECO- ECO- ECO- ECO- ECO- ECO- ECO- Nominal heat output [kW] Minimum heat consumption, wood [kW] Max.
  • Page 19 Spec Sheet 2010/b-4 Burner System PYROMAT-ECO 2005-01-31_E Dimensional drawing: front view rear view side view KÖB & SCHÄFER GmbH, Flotzbachstr. 33, A-6922 Wolfurt, Tel. +43/5574/6770-0, Fax 65707, E-Mail: office@koeb-schaefer.com We reserve the right to make technical changes.
  • Page 20 Spec Sheet 2010/b-5 Burner System PYROMAT-ECO 2005-01-31_E Table of dimensions: KPM- KPM- KPM- KPM- KPM- KPM- KPM- KPM- KPM- KPM- PYROMAT-ECO [Art. No.] ECO- ECO- ECO- ECO- ECO- ECO- ECO- ECO- ECO- ECO- Connections: Forward flow, Bsp connection R 1¼“ R 1¼“ R 1¼“ R 1¼“...
  • Page 21 Spec Sheet 2110/a-1 Accessories for PYROMAT-ECO Conducting Exhaust Gas / Cleaning 2005-01-31_E Reducer for Exhaust Gas Connection [Art. No. KPM-RD-180] Reducer for Exhaust Gas Connection [Art. No. KPM-RD-160] Reduction of exhaust gas connection from D 200 mm to D 180 mm or 160 mm (plug-in extension by 100 mm Note: Only for burner systems Pyromat 35, 45, 55 &...
  • Page 22 Spec Sheet 2200-1 Accessories for the PYROMAT-ECO Functions of the burner 2005-01-31_E Burner Slide-out System [Art. No. KPM-E-OBA] For left- or right-hand side installation on the PYROMAT; manual retraction of the burner against spring pressure; when pulled out, a weighted shutter closes automatically, thus protecting the burner from soiling; protected by a limit switch. Flange diameter, inside: 128 mm Hole circle diameter:...
  • Page 23 Spec Sheet 2200-2 Accessories for the PYROMAT-ECO Functions of the burner 2005-01-31_E Firebox Extension with Burner Flange 55/65/75/85 [Art. No. KPM-E-F-55] Firebox Extension with Burner Flange 101/151 [Art. No. KPM-E-F-101] Firebox with water jacket and complete 60-mm all-around insulation. The customer installs and bolts this onto the burner.
  • Page 24 Spec Sheet 4000-1 ECOTRONIC Heating Control Unit Equipping 2006-03-06_E Controllers possible in the Ecotronic for PYROMAT-ECO, PYROMAT-DYN and PYROT Push- Number of Number Spec Type of Designation Art. No. buttons controllers Sheet controller sensors Heat generator, single ECO-KE 4030 Heat generator, gliding ECO-KG 4030 Controllers for...
  • Page 25 Spec Sheet 4020-1 ECOTRONIC Heating Control Unit Module Extension, Data Transmission Lines 2005-12-10_E Control Module with Extended Control System [Art. No. ECO-BM-00] The ECOTRONIC is a decentralised microprocessor system in which various modules are connected to a data transmission line (CAN-bus). A limited number of controllers (2-3 units) can be integrated in the control module cost- effectively.
  • Page 26 Spec Sheet 4020-2 ECOTRONIC Heating Control Unit Module Extension, Data Transmission Lines 2005-12-10_E Example of how to connect the CAN-BUS cables for the PYROMAT-DYN: Version 1: Control module in the heating room Operating Control module Module 1 KÖB < > Only one control module possible Visualization with PC –...
  • Page 27 Spec Sheet 4020-3 ECOTRONIC Heating Control Unit Module Extension, Data Transmission Lines 2005-12-10_E Example of how to connect the CAN-BUS cables for the PYROT: Operating Control Control module Module 1 Module 2 KÖB < > Control cabinet PYROT Control Module 1-3 possible Visualization with PC –...
  • Page 28 Spec Sheet 4030-1 ECOTRONIC Heat Control Unit Additional Heat Generators 2006-01-02_E Controller for Heat Generator, single [Art. No. ECO-KE] Immediately after heat is taken from the accumulator to cover a heat requirement (stand- alone operation), an additional heat generator is automatically connected. The accumulator can only be loaded using the PYROMAT.
  • Page 29 Spec Sheet 4030-2 ECOTRONIC Heat Control Unit Additional Heat Generators 2006-01-02_E Parallel heat generator control [Art.-No.: ECO-KP0] The additional heat generator designed as a hydraulic switch supplies heat to the storage unit either separately or in conjunction with the biomass boiler. It is controlled in such a way that the additional heat generator covers the required peak and the biomass boiler covers the basic requirements taking account of the biomass boiler’s delayed response.
  • Page 30 Spec Sheet 4040-1 ECOTRONIC Heat Control Unit Heat Consumer 2006-02-01_E Controller for Room Heating Units [Art. No. ECO-H] A weather-guided heating control system with a digital timer for lowerable operation according to daily or weekly schedules, with pump control system, frost-protection function, ECOcircuit and limited flow temperature.
  • Page 31 Spec Sheet 4040-2 ECOTRONIC Heat Control Unit Heat Consumer 2006-02-01_E [Art. No. ECO-L] Controller for Air Handling Unit Group The burner storage system supplies the air heaters with maximum flow temperature. The fans are switched by switches or controllers provided by the customer. The flow rate for the heating water is controlled by the return flow temperature and so adjusted to the heat output of the air heater (quantity control).
  • Page 32 Spec Sheet 4050-1 ECOTRONIC Heating Control Unit Solar Energy 2005-01-31_E Controller for Solar Domestic Water Heater [Art. No. ECO-S1] For use in simple solar facilities as a single control circuit for heating the domestic water in a solar domestic water heater (Art. No: WSS-...). The PT 1000 ECO-S1 controller is a supplementary module for the ECO-B1(2) Controller for Domestic Water Heaters.
  • Page 33 Spec Sheet 4050-2 ECOTRONIC Heating Control Unit Solar Energy 2005-01-31_E heat consumer B28.1 accumulator accumulator B28.3 PYROMAT-ECO B28.2 example 2 accumulators in series I. solar collector II. solar station with solar pump example III. thermostatic water mixer 3 accumulators in series IV.
  • Page 34 Spec Sheet 4090-1 ECOTRONIC Heating Control Unit Visualisation & Remote Maintenance 2005-01-31_E Visualisation of Pyromat Internally [ECO-VIM] Visualisation of Pyrot Internally [ECO-VIR] All the data is conducted to the PC by a data transmission line (max. 30 m) to the PC via the serial interface RS 232 on the control module.
  • Page 35 Spec Sheet 1120/b-1 Installation Services 2005-01-31_E Installation (one fitter with helper provided by the customer) [Art. No. IMO-1] Performance provided by the contractor (supplier): Furnishing the entire scope of the delivery. Installing the burner system, incl. all the machinery parts and facility components contacted by fuel and exhaust gas for the scope of delivery cited.
  • Page 36 Spec Sheet 1120/b-2 Installation Services 2005-01-31_E (two KÖB fitters) [Art. No. IMO-2] Installation Performance provided by the contractor (supplier): Furnishing the entire scope of the delivery. Installing the burner system, incl. all the machinery parts and facility components contacted by fuel and exhaust gas for the scope of delivery cited. Also included is the installation of all the switches, probes and sensors supplied (exceptions: weather sensors and heat consumers).
  • Page 37 Spec Sheet 1010/d-1 Wood Fuels Minimum Requirements / Information 2005-10-01_E A prerequisite for approval is the express permission for such by the public authority responsible. For claims to the warranty according to Section 11 of our General Terms and Conditions of Delivery, wood fuels have to meet the following conditions.
  • Page 38 Spec Sheet 1010/d-2 Wood Fuels Minimum Requirements / Information 2005-10-01_E 4.2) Chips not from the forest; origin as per 3.2, 3.3, 3.4; briquettes, origin as per 3.3 Size essentially as per ÖNORM M 7133 G50, additionally, however: - Fraction of one-offs max. 5% with cross-section of max. 5 cm² up to a length of max. 16 cm - Frayed surface by chopping tools (shredders) or slow-running choppers - Briquettes, diameter max.
  • Page 39 Data sheet 1000-1 General Terms of Delivery 2005-01-31_E plier not be at fault, then the supplier is relieved of all Liability on Orders of Confirmation, liabilities of the term of delivery. Altering and Cancelling Orders 1.1) If no other agreement exists, the confirmation of order determines the contents and the time of delivery.
  • Page 40 Data sheet 1000-2 General Terms of Delivery 2005-01-31_E 9.3)Should the buyer desire a handover inspection, he lead to any malfunction of the equipment- are not has to have a written agreement to that end and all covered by warranty. additional cost is to his account. Should the handover inspection for whatever reasons New parts carry the stipulated new parts warranty.
  • Page 41 EC-Declaration of Conformity The Pyromat-ECO with the models: Pyromat-ECO 35, 45, 55, 65, 75, 85, 61, 81, 101 and 151 were developed, constructed and manufactured solely by: KÖB & SCHÄFER GmbH Flotzbachstraße 33 A-6922 Wolfurt The Pyromat ECO corresponds to the requirements of the following guidelines: 98/37/EC Machine Directive 73/23/EEC Low Voltage Directive 89/336/EEC EMC Directive...
  • Page 44 Köb & Schäfer GmbH, Flotzbachstrasse 33, A-6922 Wolfurt Tel +43 55 74 / 67 70-0, Fax +43 55 74 / 65 7 07 office@koeb-schaefer.com, www.koeb-schaefer.com Verkaufs-Niederlassungen und dazugehörige Service-Außenstellen: ZENTRALE: ÖSTERREICH – NORD / OST ÖSTERREICH – SÜD / OST Flotzbachstrasse 33, A-6922 Wolfurt A-4906 Eberschwang A-8230 Hartberg Greinbach...

This manual is also suitable for:

Pyromat eco 35Pyromat eco 151Pyromat eco 45Pyromat eco 55Pyromat eco 65Pyromat eco 61 ... Show all

Table of Contents