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Model 959 Paper Folder
Installation, Operation, & Maintenance Instructions
Specifications
Feed Rate . . . . . . . . . . . . . . . . . .18,000 pcs. per hour*
Types of Folds . . . . . .Letter, Single, Z, Double Parallel
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .French, Baronial
Feeding Method . . . . . . . . . . . . . . . . . . .Bottom Friction
Lightest Paper . . . . . . . . . . . . . . . . . . . .9# (Onionskin)
Heaviest Paper . . . . . . . . . . . . . . . . . . . . .110# (Bristol)
Max. Paper Size . . . .20" x 14 1/16" (66.04 x 35.72cm)
Min. Paper Size . . . . . . . . .2" x 3 1/4" (5.08 x 8.26 cm)
Max. Fold Length
First Fold . . . . . . . . . . . . . . . . . . . . . . .13" (33.02cm)
Second Fold . . . . . . . . . . . . . . . . . . . . .13" (33.02cm)
Min. Fold Length
First Fold . . . . . . . . . . . . . . . . . . . . . .1 1/2" (3.81cm)
Second Fold . . . . . . . . . . . . . . . . . . . .1 1/2" (3.81cm)
Fold Stapled Sets . . . . . . . . . . . . . . . . . .Max. 3 Sheets
Electrical Specifications . . . . . .115V 60 HZ (3.5 Amps)
UL/CSA Approved . . . . . . . . . . . . . . . . . . . . . . . . . .Yes
Dimensions . . . . . . . . . . . . . . . . . . . . . . .24" x 15" x 16"
Shipping Weight . . . . . . . . . . . . . . . . . . . . . . . .115 lbs.
* 8 1/2 x 11 sheet of paper
Introduction
Thank you for selecting the Martin Yale Model 959 Folder. Your folder and all the components were 100% tested at our factory.
We folded, perforated, and scored paper, performing over 100 individual functional checks on this folder.
Please read and understand this manual completely before attempting to operate the folder. This will prevent most common prob-
lems and eliminate operator-associated errors. Most performance related problems are due to inexperience with the wide range of
machine adjustments which are available to you. Understanding these instructions is vital to years of excellent performance by a
time-tested machine.
WARNING! This machine contains moving parts. Never connect power to the machine until you are
ready to set up and operate the folder. During setup, operation, and maintenance keep hands, hair,
loose clothing, and jewelry away from all moving parts. Serious bodily injury could result. Service,
or disassembly of side covers should only be attempted with the power disconnected and locked
out. The AC outlet must be nearby and not blocked.
Serial No.
Table of Contents
1.0 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . Page 2
2.0 Basic Set-Up . . . . . . . . . . . . . . . . . . . . . . . . . Page 2
3.0 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 3
4.0 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . Page 6
5.0 Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . Page 6
6.0 Troubleshooting Guide . . . . . . . . . . . . . . . . . Page 7
Reference Illustrations. . . . . . . . . . . . . . . . . . . . . Page 9
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 10-11
Parts Diagrams. . . . . . . . . . . . . . . . . . . . . . . Page 12-13
Quick Reference Part Numbers. . . . . . . . . . . . . Page 14
Wire Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . Page 15
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Table of Contents
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Summary of Contents for Martin Yale 959
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Page 1: Table Of Contents
Serial No. Introduction Thank you for selecting the Martin Yale Model 959 Folder. Your folder and all the components were 100% tested at our factory. We folded, perforated, and scored paper, performing over 100 individual functional checks on this folder. -
Page 2: Nomenclature
1.0 Nomenclature Note: Turn the handwheel counter clockwise while lowering the table to easily engage the feed drive gears. Never drop or force The nomenclature below will be used to describe accessories and the table down, as this may result in damage to the drive gears. parts of your folder found in Fig. -
Page 3: Operation
2.1 Retarder Adjustments 3.1 Adjust Retarder Loosen 2 socket head set screws on retarder assembly and rotate Directly above the feed roller is the retarder, mounted in an until retarder wheel is centered over feed roller. Use the retarder adjustable housing. This retarder permits automatic feeding of template shown in this manual (cut out along line), place bottom various stock thicknesses when adjusted properly. -
Page 4: Loading Paper
3.3 Single Folds 2. Do not attempt to fold more than three (3) sheets at one time. See Fig. 8. The single fold can be made with 3. Use two (2) staples (one on each side of the feed roller) in either fold table. - Page 5 Every stock has an optimum folding speed. Slower speeds are through the machine by hand until it makes contact with the recommended for lightweight stocks and higher speeds for heav- accessory shaft. ier weight stocks. Note: Changing the speed may alter the fold 3.
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Page 6: Maintenance
If unable to remove ink from feed tire, a very small This causes: inconsistent folding, inconsistent feeding, wrin- amount of Martin Yale Rubber Roller Cleaner and Rejuvenator kling the paper, paper coming out of fold table, gaps between the may be put on a cloth and used to remove the ink. -
Page 7: Troubleshooting Guide
fective beyond that. Take care Loose Wiring not to back out the screw too Due to vibration or improper handling when removing far as it could fall loose inside the control side cover, wire connections may have the frame. become loose or disconnected. See the wiring dia - gram. - Page 8 6.5 Wrinkling Paper 6.8 Poor Perforating, Slitting or Scoring Retarder Adjusted Too Tight The Cutting Wheel Is Not Tight Against Or Is On The See Section 3.1. Wrong Side Of The Backup Hub. Feed Roller Clutch See Section 3.12. See Section 6.2. The Cutting Wheel Or Backup Hub Is Dull.
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Page 9: Reference Illustrations
Reference Illustrations Refer to Parts List (pages 10 & 11) -
Page 10: Parts List
Folding Chart M-S015282 Folding Roller WRA003015 Receiving Tray W-A095064 Flanged Oilite M-S013010 Exit Table W-O095035 Right Side Frame, 959 FR W-A095323 Handwheel M-S032047 7 Tooth Perforator W-A03085B On/Off Switch & Var Speed Control 1 WRA095500 Accessory Shaft M-A003018 Paper Guide Rod... - Page 11 PARTS LIST CONT. Item # Description Qty. Part No. Label M-S015265 Idler Gear Stud M-O003074 Idler Stud, 959 M-O095320 Rod Clamp W-O095020 Grip Plate W-O095051 3.5 Amp. Circuit Breaker M-S045194 Cord 110 volt 60Hz M-S037002 Retarder Assembly WRA003116 Thick Flanged Bushing...
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Page 12: Parts Diagrams
(12) - Page 13 (13)
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Page 14: Quick Reference Part Numbers
Quick Reference Part Number List Rollers And Bushings Bushing part numbers are provided here for easy identification. Rollers are counted from top to bottom. Roller # Description Roller Part # Left Bushing Part # Right Bushing Part # Top Fixed Folding Roller WRA003015 M-S013009 M-S013010... -
Page 15: Wire Diagram
(15) - Page 16 251 Wedcor Avenue • Wabash, IN 46992 Phone: (260) 563-0641 • Fax: (260) 563-4575 Website: www.martinyale.com • Email: info@martinyale.com M-S027501 Rev. 1 1/28/03...
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