Summary of Contents for Force 10 Force10 TeraScale E-Series E1200i
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Installing and Maintaining the E1200i System May 2008 PN: 100-00056-00...
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In the interest of improving internal design, operational function, and/or reliability, Force10 Networks reserves the right to make changes to products described in this document without notice. Force10 Networks does not assume any liability that may occur due to the use or application of the product(s) described herein.
Chapter 1 This guide provides site preparation recommendations, step-by-step procedures to rack mount the Force10 Networks E1200i chassis, as well as instructions to install fan trays, power supplies, route processor modules (RPMs), switch fabric modules (SFMs), and line cards. This guide also includes instructions for removing and installing field-replaceable parts, including power supplies for both the AC and DC models.
Danger: The installation of this equipment shall be performed by trained and qualified personnel only. Read this guide before installing and powering up this equipment. This equipment contains two power cords. Disconnect both power cords before servicing. Danger: This equipment contains optical transceivers, which comply with the limits of Class 1 laser radiation.
Operating the E1200i system with redundant RPMs enables automatic fail-over redundancy. Line cards perform all data forwarding operations. Each line card has Force10 Networks proprietary ASICs — the flexible packet classification (FPC) ASIC and the Buffer and Traffic Manager (BTM) ASIC.
Figure 1 E1200i AC Chassis Front View Cable Management System Line Card Slots Line Card Slots RPM 1 Switch Fabric Module (SFM) Blank (BLNK) Air Filter Air Vents AC Power Supply AC Power Plug The E1200i System...
Figure 2 E1200i AC Chassis Rear View locking screw Installed Fan Tray Empty Fan Tray with Self-closing Door Ground Connection Ground Connection Installing and Maintaining the E1200i System...
Figure 3 E1200i DC Chassis Front View Cable Management System Line Card Slots Line Card Slots RPM 1 Switch Fabric Module (SFM) Blank (BLNK) DC Power Supply DC Power Supply Air Filter Air Vents The E1200i System...
Figure 4 E1200i DC Chassis Rear View Installed Fan Tray Ground Connection Table 2 E1200i Hardware Component Operating Requirements Summary Component Backplane (factory installed) Air filter (factory installed) Fan trays RPMs Line cards SFMs AC Power Supply DC Power Supply Cable management system Cable management system cover Installing and Maintaining the E1200i System...
To install the E1200i system, Force10 Networks recommends that you perform the installation procedures in the following order: Step Task Prepare the site Unpack the AC chassis and components Unpack the DC chassis and components Mount the AC chassis Mount the DC chassis...
Chapter 3 This chapter describes factors to consider before installing your E1200i system. The following topics are discussed: • Site Selection Criteria on page 19 • Rack Mounting on page 20 • Cabinet Placement on page 20 • Power on page 20 •...
Rack Mounting When you prepare your equipment rack, make sure the rack is bolted to the floor and/or braced to a wall or ceiling. When you install the chassis: • Make sure that the rack is grounded to the grounding electrode. Each DC PEM must be grounded to the rack or building ground bus.
Danger: • Make your chassis ground connections first (see grounded, excessive electromagnet emission may result. • Disconnect all power to the equipment rack or cabinet before chassis installation. • Never operate the E1200i system with empty RPM, SFM, or line card slots. Always replace empty slots with blank panels.
Shipping the chassis with components installed may damage the components and the chassis backplane. If you do not install your E1200i system and components right away, Force10 Networks recommends that you properly store components and all extra field-replaceable components (spares) until you are ready to install them.
Chapter 4 This chapter provides instructions to rack mount your E1200i AC system into a standard 19-inch or 23-inch equipment rack. It contains the following sections: • Unpacking the E1200i AC System • Installing the Equipment Rack Shelf Bar • Standard Front Chassis Mounting •...
Standard Front Chassis Mounting Note: Force10 Networks recommends that you install and operate the E1200i AC system in a standard 19-inch or 23-inch equipment rack. Install the E1200i AC system after you secure the equipment rack shelf bar. Load the chassis in the lower half of an empty rack to avoid a top-heavy rack Warning: Do not remove the Front shipping Cover during the initial installation process.
Figure 6 Rack Mounting the Chassis To install the chassis into a prepared rack: Step Task If you are center or rear-mounting the chassis in a 19-inch rack, adjust the chassis rack mounting brackets to the desired position. If you are mounting the chassis in a 23-inch rack, install the 23-inch adapter brackets. Using a hand cart, pallet jack, or forklift, align the rack-mount holes with the equipment rack holes, situating the chassis on top of the equipment rack shelf bar.
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Step Task Adjust the chassis mounting brackets to the desired front-rear position and add a 23-inch adapter brackets as required. Using a hand cart, pallet jack, or forklift, align the rack-mount holes with the cabinet holes. Insert rack mounting screws in the holes that are not obscured by the metal chassis shipping cover. Tighten the screws.
Chapter 5 This chapter provides instructions to rack mount your E1200i DC system into a standard 19-inch or 23-inch equipment rack. It contains the following sections: • Unpacking the E1200i DC System • Installing the Equipment Rack Shelf Bar • Standard Front Chassis Mounting •...
Standard Front Chassis Mounting Note: Force10 Networks recommends that you install and operate the E1200i DC system in a standard 19-inch or 23-inch equipment rack. Install the E1200i DC system after you secure the equipment rack shelf bar. Load the chassis in the lower half of an empty rack to avoid a top-heavy rack Warning: Do not remove the Front shipping Cover during the initial installation process.
Figure 8 Rack-Mounting the Chassis To install the chassis into a prepared rack: Step Task If you center- or rear-mount the chassis in a 19-inch rack, adjust the chassis rack-mounting brackets to the desired position. If you mount the chassis in a 23-inch rack, install the 23-inch adapter brackets. Use a hand cart, pallet jack, or forklift to align the rack-mount holes with the equipment rack holes, situating the chassis on top of the equipment rack shelf bar.
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Step Task Adjust the chassis mounting brackets to the desired front-rear position and add a 23-inch adapter brackets as required. Using a hand cart, pallet jack, or forklift, align the rack-mount holes with the cabinet holes. Insert rack-mounting screws in the holes that are not obscured by the metal chassis shipping cover. Tighten the screws.
Chapter 6 Access the fan tray slots from the rear of the chassis When a fan tray is not installed in the lower slot, a self-closing door will seal the slot. Panel blanks are not required. However, to ensure fail-safe chassis operation, do not operate the chassis with only one fan tray for more than 30 minutes.
To install fan trays: Step Task Unpack the fan tray. Prior to inserting a fan tray, fully turn its screw latch counter-clockwise (with flathead screwdriver) until the fan tray latching mechanism fully retracts into the fan tray (see Grip the fan tray handle. Slide the connector end of each fan tray into the slot until it stops and the handle end is flush with the chassis rear.
Chapter 7 The E1200i AC system requires a minimum of two AC power supplies to operate, three for power redundancy, four for facility redundancy (2+2), and 6 for 3+3 redundancy. To comply with safety agency and EMI regulations, you must install the AC-cord retainer over all power cords. The E1200i AC chassis contains six AC power supply slots, as shown in Note: If you are installing only two power supplies, they must be installed in the same row.
Secure your chassis ground first and then install each power supply. Securing the Chassis Ground Step Task Locate the chassis ground connector nuts on the chassis rear (see Install the grounding cables to the ground nuts. The grounding cable must comply with your local electrical codes in size and color (typically the color is green or green with yellow stripe).
Step Task (continued) Slide the power supplies into their slots until the module front is flush with the shelf front. Figure 13 Insert power supply Connect the Power Supply cord to the designated socket Re-install the AC-cord Retainer by tilting approximately 15 the AC cords.
• Two fan trays are installed. To test the power supplies and fan trays: Step Task With the fan trays and power supplies installed, power on the system. • Flip the On/Standby switch located next to plug AC-0 to the ON position (down). Power Supply Status LEDs should be green.
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Table 5 Fan Tray LEDs Status Operational Loss of Power Installing and Maintaining the E1200i System LED is ... Lit: GREEN Unlit...
Figure 16 E1200i DC PEM Front Panel Studs PEM interlock lever Locking screws Cable and Connector Requirements You must provide your own cables to connect to a remote power source (for example, a circuit breaker panel) in your equipment rack or office. Cables must be sized to meet the following criteria: •...
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Use the following steps to install a DC PEM: Step Task Make sure that the remote power source (the circuit breaker panel) is in the OFF position. Make sure that the over-current protector (located on the PEM front panel) is in the OFF position. Loosen the retaining screw and remove the PEM safety cover .
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Step Task (continued) Slide the PEM into the 0 or 1 slot a Lift up and hold the PEM interlock lever and carefully push the unit inward to fully seat it to the backplane. When the PEM is fully inserted, the interlock lever will drop to hold the PEM in position. b Tighten the two locking screws with a #2 Phillips screw driver to secure the PEM.
Step Task (continued) Secure the chassis ground connection first: a Remove one outer nut and one washer from each of the six studs. One nut should remain, tight on the stud. If the inner nut is loose, re-tighten it to 25 inch/lbs. maximum. b Locate the chassis ground connector studs on the PEM front panel (see rightmost studs are the ground connection.
Step Task (continued) Route the terminated cables down and toward the rack rail, as shown below. Figure 18 Connecting the Ground Cable to the E1200i DC PEM Split-lock washer Lug nuts Figure 19 DC PEM with Connections in Place typically black -48 (-) cable Ground studs Ground cable...
Step Task (continued) Replace the safety cover and tighten the captive screw with a #2 Phillips screwdriver Figure 20 Reinstalling the PEM Safety Cover Check that the over-current protector (located on the PEM front panel) is in the OFF position. Energize the remote power source.
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• Your power cables connect to an appropriate DC supply in a manner that complies with your local electrical codes. For DC systems, a Main Disconnect must be provided. • On the DC PEM(s), use a voltage meter to verify power on the cables. Also verify that the Voltage LED is green.
Do not supply power to your E1200i system until the power supplies and fan tray(s) are installed and verified, and RPMs, SFMs, line cards, and any blank panels are installed. Force10 Networks recommends that you keep all components in the original packaging until you are ready to install them.
Each line card has an onboard CPU for line card management which updates packet forwarding information, obtains statistical information, and performs synchronization tasks with the RPM, as well as Force10 Networks custom-built ASICs, which enable line-rate forwarding. Line Card Port Numbering There are 14 line card slots available in the E1200i chassis.
Figure 21 24 Port 1GE and 2-Port 10GE Line Card Port Numbering 24-port 1GE line card Blank Panels Caution: To avoid a chassis over-temperature condition, install blanks for RPMs, SFMs, and line card slots not in use. Always replace cards or blanks immediately. Blank panels for RPMs, SFMs, and line cards must be installed in empty slots to control airflow.
Figure 22 Installing an RPM into the E1200i Caution: It is important that you retain the packaging and installation order of the cards. Load cards from right to left, beginning with Slot 13. Figure 23 RPM and Line Card Slot Numbering Label Slot To install line cards and RPMs: Step...
Installing a Second RPM Note: If your system contains two RPMs, both RPMs must contain the same software image. Install a second RPM either before the system is powered on or after the Primary RPM is up and stable. After the second RPM is installed, wait several seconds until the connection between the two RPMs is established before configuring any commands.
Table 6 RPM LEDs Primary Status Installing Switch Fabric Modules (SFMs) A minimum of eight SFMs are required in order for the E1200i system to operate properly. Slot 9 allows for a redundant SFM, allowing up to ten SFMs in the E1200i system. SFMs carry user traffic between line cards or between RPMs and a line card.
Figure 24 Installing SFMs SFM Front Panel and LEDs Table 7 illustrates the SFM front panel and LEDs. Table 7 SFM Front Panel and LED Descriptions CC-E-SFM3 Active Status Switch Fabric Assy Assy Serial # Serial # Installing and Maintaining the E1200i System Start with slot 8 or slot 9 Description Active...
Line Card Cable Management Systems Force10 provides a variety of E1200i chassis cable management systems to manage your fiber optic and auxiliary cables connecting to line cards. For details, see the Force10 price list. For installation instructions, see the instructions that come with the specific cable management system. Installing RPMs, Line Cards, and SFMs...
Chapter 10 This chapter describes standard RPM cables and adapter pin assignments for the E1200i AC and DC systems. It contains the following sections: • RPM Ports • Cable and Adapter Pin Assignments • Accessing the 10/100 Ethernet Management Port RPM Ports There are three ports on the RPM.
• No flow control (console port only) • Hardware flow control (RTS/CTS) (for auxiliary port only) Cable and Adapter Pin Assignments Use the E1200i Console port on the RPM to connect to a terminal port, PC serial port, or a terminal server to configure and monitor your system.
Table 9 Auxiliary Port (RJ-45) Pin Assignments Signal Accessing the Console with a DB-9 Adapter You can connect to the console using a RJ-45 to RJ-45 rollover cable and a RJ-45 to DB-9 female DTE adapter (labeled “TERMINAL”) to a terminal server (for example, PC). Table 10 Pin Assignments Between the E1200i Console and a DTE Terminal Server E1200i Console Port...
Accessing the Auxiliary Port by Modem You can access the auxiliary port using a dial-up modem using an RJ-45 to RJ-45 rollover cable and RJ-45 to DB-25 male DCE adapter (labeled “MODEM”). Table 12 RJ-45 to DB-25 Adapter Pin (Modem) Assignments E1200i RJ-45 to RJ-45 Rollover Cable Auxiliary Port...
Note: Make sure that the switch on the remote power source is in the OFF position until you are ready to supply power to the chassis. Before you supply power to your chassis, Force10 Networks recommends that you re-inspect your equipment rack and chassis.
Supplying Power - AC Step Task Flip the REMOTE power switch to the ON position. Flip the On/Standby switch to the ON position. The Status LED for each power supply should be green (online). If a power supply’s LED is not lit or is amber: •...
Booting to the CLI Prompt After you supply power to the system, the following should occur: • During bootup, power is removed temporarily from all line cards and SFMs. This is expected behavior. • Both fan trays should be operating. •...
Chapter 12 This chapter provides instructions for removing and replacing E1200i AC and DC components. It covers the following topics: • Removing and Replacing Fan Trays • Removing and Replacing AC Power Supplies • Removing and Replacing DC Power Supplies •...
Step Task Grip the handle and pull the fan tray out approximately one inch from the chassis. Wait 30 seconds until the fan blades stop rotating, then remove. Danger: Keep fingers clear of rotating fan blades. Prior to inserting a new fan tray, fully turn (with a flathead screwdriver) the screw latch counter-clockwise until the fan tray latching mechanism retracts into the fan tray.
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Note: The On/Standby switch disconnects power to the rest of the chassis from all 6 AC power supplies. • When the AC cord is attached, power supply fans will spin and the LEDs will indicate status while the On/ Standby switch is in Standby. Note: AC Power Supplies may be replaced without removing the AC-cord retainer or the AC cords.
Remove an AC Power Supply in a non-redundant installation Step Task Unplug the network interface cables connected to the line card or RPM. Activate the disconnect switch at the Main power source or disconnect the AC cord at the remote power source.
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If you are operating your E1200i DC chassis with redundant Power Supplies, you can install, remove, or replace a Power Supply without affecting system operation. If you are operating your E1200i DC system with only one Power Supply (the minimum), you must completely power off the system. Note: If there is a Power Supply failure (Power Supply LED is not lit or major alarm LED is lit), the entire Power Supply Module must be replaced.
Remove a DC Power Supply Step Task Ensure that the remote power source is in the OFF position and that the PEM status light is off. • PEM 0 connects to remote power source 0. • PEM 1 connects to remote power source 1. Loosen the retaining screw and remove the PEM safety cover.
Step Task (continued) Lift and hold the PEM interlock lever to release the PEM While holding the interlock lever up, using the bottom handle, pull the PEM straight out of the slot. Removing and Replacing RPMs, Line Cards, or SFMs Warning: •...
Step Task (continued) If you are installing a line card, follow these procedures: • If you are hot-swapping (replacing the line card with the same card type), no additional configuration is required. • If you are installing a different line card type, enter, in Configuration mode, the following command: linecard number card-type, where number is a slot number from 0 to 13, and card-type is the five-character code for the card type.
Removing and Replacing the Air Filter A factory-installed air filter prevents large particles, debris, and dust from entering and circulating through the system, and ensures proper air flow through the system. Filters should be inspected monthly and replaced every twelve months or as required.
Appendix A This appendix provides information about using an external flash memory card and contains the following sections: • External Flash Memory Card Overview • Inserting the External Flash Memory Card • Removing the External Flash Memory Card • Formatting an External Flash Card •...
To install the flash memory card: Step Task Press the ejector button to ensure it is in the extended position. Hold the flash card vertically (with the manufacturer’s label on the left and the barcode on the right). Gently insert the flash card into the primary RPM flash slot until the card is flush with the front panel.
Copying Files to the External Flash Copy files to the flash when you want keep a backup image. The In Use LED illuminates during a read or write operation. Do not eject the flash card from the slot while this LED is lit. To copy files to the external flash card use the following command: Command Syntax copy file-url1 file-url2...
Appendix B This appendix provides instructions to boot the E1200i AC and DC system from the BOOT_USER prompt. The System Boot Process When you supply power to the E1200i system, the system performs a series of power-on self-tests. RPM, and line card Status LEDs blink during initialization. No user interaction is required as long as the boot process proceeds without interruption.
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To configure the chassis from the BOOT_USER prompt: Step Command help Task • prompt appears after an autoboot interrup- BOOT_USER # tion. This is the default boot prompt, not the CLI prompt. help • Enter to display a list of available commands and syntax.
This command displays information about the current boot ROM. BOOT_USER # show bootflash GENERAL BOOTFLASH INFO ====================== Bootflash Partition A: Force10 Networks System Boot Copyright 1999-2007 Force10 Networks, Inc. ROM Header Version 1.0 Official CP_IMG_BOOT, BSP Release 2.0.0.14 Created Fri Nov Bootflash Partition B: Force10 Networks System Boot Copyright 1999-2007 Force10 Networks, Inc.
Step Command show bootvar This command displays the current operating system boot configuration parameters. BOOT_USER # show bootvar PRIMARY OPERATING SYSTEM BOOT PARAMETERS: ======================================== boot device file name SECONDARY OPERATING SYSTEM BOOT PARAMETERS: ========================================== No Operating System boot parameters specified! DEFAULT OPERATING SYSTEM BOOT PARAMETERS: ======================================== boot device...
Step Command BOOT_USER # show interface management ethernet No IP address set for interface management ethernet 0/0! BOOT_USER # interface management ethernet ip address 1.2.3.4 255.255.0.0 Management ethernet 0/0 IP address: 1.2.3.4 255.255.0.0 BOOT_USER # show interface management ethernet Management ethernet IP address: 1.2.3.4:ffffff00 BOOT_USER # show default-gateway...
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Step Command reload Force10> Refer to the FTOS Command Line Interface Reference instructions. Installing and Maintaining the E1200i System Task (continued) Reload software. The autoboot program initializes and displays self-test results on the console screen. NOTE: Do not press break control sequence at any time during the boot/reboot process.
Appendix C The E1200i generates major and minor alarms for the following conditions: • fan trays status • Power Supply status • RPMs status • high temperature on RPMs • line cards status • high temperature on line cards • SFMs status •...
Table 14 Alarm Events and Reporting Module Alarm Event Line Card Hardware failure Exceeds high temperature limit Exceeds warning temperature limit Individual interface fails RPM (Non-redundant Configuration with 1 RPM) Exceeds high temperature limit Exceeds warning temperature limit RPM fails but CP is ok SFMs (Redundant Configuration with 10 SFMs) Exceeds high temperature limit Exceeds warning temperature...
SFMs and Alarms The number of SFMs present in the system when it boots determines the level of alarms sent when a tenth (redundant) SFM is removed or fails. At boot time, if ten SFMs are present and functioning, the E1200i system issues no alarms.
Appendix D This appendix contains two major sections: • E1200i AC Chassis Physical Design • E1200i DC Chassis Physical Design • Environmental Specifications • Agency Compliance E1200i AC Chassis Physical Design Parameter Height Width Depth (without cable management system) Chassis weight with factory-installed components (backplane and air filter) Weight fully loaded (backplane, air filter, 2 fan trays, 10 SFMs, RPMs, and 14 line cards)
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Maximum Heat Dissipation Maximum Power Supply Input Current 7,188W (24,541 BTU/HR) 16A per module System Specifications...
E1200i DC Chassis Physical Design Parameter Height Width Depth (without cable management system) Chassis weight with factory-installed components (backplane and air filter) Weight fully loaded (backplane, air filter, 2 fan trays, 10 SFMs, RPMs, and 14 line cards) Mounting Rack clearance required Thermal Output Maximum for fully loaded chassis Minimum for chassis with one 48-port 1GE line card...
Environmental Specifications Operating Temperature Maximum altitude Relative humidity Shock Vibration Non-operating Temperature Maximum altitude Relative humidity Vibration Agency Compliance The E1200i is designed to comply with the following safety and agency requirements. USA Federal Communications Commission (FCC) Statement This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules.
Technology Equipment (VCCI). If this equipment is used in a domestic environment, radio disturbance may arise. When such trouble occurs, the user may be required to take corrective actions. Danger: AC Power cords are for use with Force10 Networks equipment only. Do not use Force10 Networks AC power cords with any unauthorized hardware.
• EN 60825-1 Safety of Laser Products—Part 1: Equipment Classification Requirements and User’s Guide • EN 60825-2 Safety of Laser Products—Part 2: Safety of Optical Fibre Communication Systems • FDA Regulation 21CFR 1040.10 and 1040.11 • IEC 60950-1, 1st Ed., including all National Deviations and Group Differences Electromagnetic Emissions •...
EEE. Force10 Networks products, which fall within the scope of the WEEE, are labeled with the crossed-out wheelie-bin symbol, as shown above, as required by WEEE.
Appendix E This appendix contains these major sections: • The iSupport Website • Contacting the Technical Assistance Center on page 101 • Requesting a Hardware Replacement on page 102 The iSupport Website iSupport provides a range of documents and tools to assist you with effectively using Force10 equipment and mitigating the impact of network outages.
If you do not have one, you can request one at the website: 1. On the Force10 Networks iSupport page, click the Account Request link. 2. Fill out the User Account Request form, and click Send. You will receive your userid and password by E-mail.
Contacting the Technical Assistance Center Log in to iSupport at http://www.force10networks.com/support/, and select the How to Contact Force10 Service Request tab. • Information to Submit When Opening a Support • Case • • • • • Log in to iSupport, and select the Service Request tab to view all open cases and Managing Your Case RMAs.
Requesting a Hardware Replacement To request replacement hardware, follow these steps: Step Task Determine the part number and serial number of the component. To list the numbers for all components installed in the chassis, use the show hardware command. Request a Return Materials Authorization (RMA) number from TAC by opening a support case. Open a support case by: •...
AC Power Supply minimum requirement air filter replacing air flow alarms fan trays line cards Power Supplies RPMs SFMs blanks BTM ASIC cable management system commands show logging eventlog show tech connecting auxiliary port console port line card ports management port contacting TAC (technical support) Danger DC PEMs...
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In Use LED PEM Status PEM Voltage LED Power Supply Power Supply Status SFMs modem connecting to the system numbering line card ports line card slots RPM slots PEMs installing PEMs, Installing pin assignments auxiliary port console port DB-9 adapter power turning off turning on...
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Warning WEEE Installing and Maintaining the E1200i System...
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