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Hobart Manuals
Welding System
CHAMPION 10
Owner's manual
Table Of Contents - Hobart CHAMPION 10,000 Owner's Manual
Stick (smaw) welding, engine driven welding generator
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Also See for CHAMPION 10,000
:
Specifications
(4 pages)
,
Manual
(4 pages)
,
Owner's manual
(64 pages)
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
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Table of Contents
Table Of Contents
3
Safety Precautions
5
Symbol Usage
5
Arc Welding Hazards
5
Engine Hazards
6
Additional Symbols For Installation, Operation, And Maintenance
7
Principal Safety Standards
8
Emf Information
8
Symbol Definitions
13
Weld, Power And Engine Specifications
13
Dimensions, Weights And Operating Angles
14
Auxiliary Power Curve
14
Engine Prestart Checks (Onan-Powered Units)
15
Engine Prestart Checks (Kohler-Powered Units)
15
Activating The Dry Charge Battery
16
Fuel Consumption
17
Duty Cycle
17
Installation
18
Volt-Ampere Curves
18
Installing Welding Generator
18
Connecting The Battery
19
Installing Exhaust Pipe
19
Connecting To Weld Output Terminals
20
Selecting Weld Cable Sizes
20
Amperage Selection Table For Stick (Smaw) Electrodes
21
Operating The Welding Generator
22
Front Panel Controls
22
Operating Auxiliary Equipment
23
Standard Receptacles
23
Optional Auxiliary Power Receptacles
24
Wiring Optional 240 Volt Plug
24
Maintenance (Onan-Powered Units)
25
Maintenance Label (Onan-Powered Units)
25
Routine Maintenance (Onan-Powered Units)
26
Servicing Air Cleaner (Onan-Powered Units)
27
Overload Protection (Onan-Powered Units)
28
Servicing Optional Spark Arrestor (Onan-Powered Units)
28
Changing Engine Oil, Oil Filter And Fuel Filter
29
Adjusting Engine Speed (Onan-Powered Units)
30
Maintenance Label (Kohler-Powered Units)
31
Routine Maintenance (Kohler-Powered Units)
32
Servicing Air Cleaner (Kohler-Powered Units)
33
Overload Protection (Kohler-Powered Units)
34
Servicing Optional Spark Arrestor (Kohler-Powered Units)
34
Changing Engine Oil, Oil Filter, And Fuel Filter (Kohler-Powered Units)
35
Adjusting Engine Speed (Kohler-Powered Units)
36
Troubleshooting
37
Electrical Diagrams
39
Circuit Diagram For Welding Generator (Onan-Powered Units)
39
Circuit Diagram For Welding Generator (Kohler-Powered Units)
40
Auxiliary Power Guidelines
41
Selecting Equipment
41
Grounding Generator To Truck Or Trailer Frame
41
Grounding When Supplying Building Systems
42
How Much Power Does Equipment Require?
42
Approximate Power Requirements For Industrial Motors
43
Approximate Power Requirements For Farm/Home Equipment
43
Approximate Power Requirements For Contractor Equipment
44
Power Required To Start Motor
45
How Much Power Can Generator Supply?
45
Typical Connections To Supply Standby Power
46
Selecting Extension Cord
47
Stick Welding (Smaw) Guidelines
48
Stick Welding Procedure
48
Electrode And Amperage Selection Chart
49
Striking An Arc - Scratch Start Technique
49
Striking An Arc - Tapping Technique
49
Positioning Electrode Holder
50
Poor Weld Bead Characteristics
50
Good Weld Bead Characteristics
50
Conditions That Affect Weld Bead Shape
51
Electrode Movement During Welding
51
Butt Joints
52
Lap Joint
52
Tee Joint
52
Weld Test
53
Troubleshooting - Porosity
53
Troubleshooting - Excessive Spatter
53
Troubleshooting - Incomplete Fusion
54
Troubleshooting - Lack Of Penetration
54
Troubleshooting - Excessive Penetration
54
Troubleshooting - Burn-Through
55
Troubleshooting - Waviness Of Bead
55
Troubleshooting - Distortion
55
Parts List
56
Main Assembly (Onan Engine Shown)
56
Panel, Front W/Components
58
Generator
60
Features
61
Specifications
61
Engine Specifications
61
Control Panel
62
Performance Data
62
Mounting Specifications
62
Options
63
Accessories
63
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Table of Contents
Troubleshooting
Troubleshooting
37
Weld Test
53
Troubleshooting - Incomplete Fusion
54
Troubleshooting - Burn-Through
55
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