GSI Outdoors PNEG-338 Installation And Towing Manual

Portable dryer

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Portable Dryer Installation and
Towing
Installation and Towing Manual
PNEG-338
Date: 09-18-07
PNEG-338

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Summary of Contents for GSI Outdoors PNEG-338

  • Page 1 Portable Dryer Installation and Towing Installation and Towing Manual PNEG-338 Date: 09-18-07 PNEG-338...
  • Page 2 PNEG-338 Portable Dryer Installation Manual...
  • Page 3: Table Of Contents

    Power Supply Disconnect ........................ 21 Machine to Earth Grounding ......................21 Proper Installation of Ground Rod ....................22 Connecting Auxiliary Conveyors ...................... 22 Chapter 10 Electrical Load Information ......................23 Chapter 11 Warranty ............................31 PNEG-338 Portable Dryer Installation Manual...
  • Page 4: Chapter 1 Introduction

    Should the equipment be abused, or modified to change its performance beyond the factory specifications, the warranty will become void and field improvements may be denied. PNEG-338 Portable Dryer Installation Manual...
  • Page 5: Chapter 2 Safety

    Personnel operating or working around electric fans should read this manual. This manual must be delivered with the equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the equipment. PNEG-338 Portable Dryer Installation Manual...
  • Page 6: Emergency Stop Switch

    SERIOUS INJURY or DEATH may occur. This equipment shall be installed in accordance with the current installation codes and applicable regulations which should be carefully followed in all cases. Authorities having jurisdiction should be consulted before installations are made. PNEG-338 Portable Dryer Installation Manual...
  • Page 7: Safety Precautions

    For a safe and dependable drying system, follow the recommendations within this manual and make it a practice to regularly inspect the operation of the unit for any developing problems or unsafe conditions. Take special note of all safety precautions before attempting to operate the dryer. PNEG-338 Portable Dryer Installation Manual...
  • Page 8: Safety Sign-Off Sheet

    All unqualified persons are to stay out of the work area at all times. It is strongly recommended that another qualified person who knows the shut down procedure be in the area in the event of an emergency. Date Employee Name Supervisor Name PNEG-338 Portable Dryer Installation Manual...
  • Page 9: Chapter 3 Safety Alert Decals

    Decal: DC-889 Decal DC-889 has two locations. One is located inside the fan/heater control box and another is on the dryer upper control box door next to the main power disconnect. PNEG-338 Portable Dryer Installation Manual...
  • Page 10: Safety Alert Decals

    Rotating auger will crush and cut. Auto equipment can start at anytime. Do not enter until electric power is locked in off position. Failure to do so will result in serious injury or death. DC-974 PNEG-338 Portable Dryer Installation Manual...
  • Page 11 DC-1225 Decal: DC-1229 WARNING Decal DC-1229 is located on each of the meter roll access doors. Rotating metering roll. Equipment can start automatically. Keep hands clear. Can cause serious injury. Disconnect power before servicing. DC-1229 PNEG-338 Portable Dryer Installation Manual...
  • Page 12 Hitch pin must be securely fastened and no less than 3/4" in diameter. Failure to follow installation instructions may result in property damage. DC-388 Decal: DC-1249 Decal DC-1249 is located on the hitch tongue. PNEG-338 Portable Dryer Installation Manual...
  • Page 13: Chapter 4 Transporting The Dryer

    Dryer wheel hub and spindle temperature immediately after stopping. Temperature should not exceed 150°F. It may be hot to touch, but not melting lubricant. b. Wheel lug nuts. They are factory torqued at 115 to 120 Ft. Lbs. Retighten, if required. PNEG-338 Portable Dryer Installation Manual...
  • Page 14: Chapter 5 Installation

    The dry grain is normally discharged out of the rear end of the dryer. Front discharge is an optional feature. A take away system needs to be provided to remove grain from the drying system. This conveyor may be electrically connected to the power circuit provided in the main control box. PNEG-338 Portable Dryer Installation Manual...
  • Page 15 13' 3'' 11' 7'' 6' 5'' 20' 9'' 22' 10'' 415AB 13' 5'' 13' 3'' 11' 7'' 6' 5'' 20' 9'' 22' 10'' 600AB 13' 5'' 13' 3'' 11' 7'' 6' 5'' 26' 9'' 28' 10'' PNEG-338 Portable Dryer Installation Manual...
  • Page 16: Chapter 6 Foundation Layout Typical Of Dryer Line

    6. Foundation Layout Typical of Dryer Line Figure 6A PNEG-338 Portable Dryer Installation Manual...
  • Page 17: Chapter 7 Foundation Specifications For Dryer

    Steel Legs (Minimum) Anchors Blocks Foot of 2 x 6 Turnbuckles Estimated Manhours Quantities are approximate and requirements may vary due to site elevations. Setup times do not include site preparation and pouring concrete pad. PNEG-338 Portable Dryer Installation Manual...
  • Page 18: Chapter 8 Fuel Connection

    Avoid tanks which may contain an accumulation of oil or heavy hydrocarbon from long use on a vapor withdrawal system. See fuel specification chart on Page 20 for recommended line use. Figure 8A Grain dryer connected to a liquid propane tank. PNEG-338 Portable Dryer Installation Manual...
  • Page 19: Natural Gas (N)

    See fuel specifications chart on Page 21 for required pressure and See fuel specifications chart on Page 21 for recommended typical maximum fuel flow rates. line size. Figure 8B Grain dryer connected to a natural gas supply tank. PNEG-338 Portable Dryer Installation Manual...
  • Page 20 5,500,000 5,500 1-1/2'' 33/64'' 415AB 7,000,000 7,000 (2)13/32'' 600AB 9,000,000 9,000 (2)1/2'' * Maximum line size for a 100' distance. Figure 8C The fuel connection point is equipped with a Y-strainer and Maxon safety valve. PNEG-338 Portable Dryer Installation Manual...
  • Page 21: Chapter 9 Electrical Power Supply

    SCR drive and the ignition system. The ground rod must be in accordance with local requirements. Figure 9A Installation of a ground rod (standard with dryer purchase) specifically for the grain dryer is necessary for safety and equipment preservation. PNEG-338 Portable Dryer Installation Manual...
  • Page 22: Proper Installation Of Ground Rod

    If an auxiliary motor is larger than recommended, it must be powered from a source outside the dryer and must use a separate contactor and overload protection device for each motor. However, the operation of the auxiliaries can be performed by the control panel. PNEG-338 Portable Dryer Installation Manual...
  • Page 23: Chapter 10 Electrical Load Information

    Bottom Auger 1112 3 PH 220V 50.2 (2) Auxiliary (2) 7.5 Top Auger Bottom Auger 3 PH 440V 25.1 19.5 (2) Auxiliary (2) 7.5 *Auxiliaries run through load and unload breakers. Subject to change without notification. PNEG-338 Portable Dryer Installation Manual...
  • Page 24 3 PH 440V (2) Auxiliary (2) 15 Top Auger Bottom Auger 3 PH 220V (2) Auxiliary (2) 15 1122 Top Auger Bottom Auger 3 PH 440V (2) Auxiliary (2) 15 *Auxiliaries run through load and unload breakers. PNEG-338 Portable Dryer Installation Manual...
  • Page 25 10 to 12 (2) Auxiliary (2) 10 Top Auger Bottom Auger 3 PH 440V Top Fan 19.5 49.2 Bottom Fan 10 to 12 16.5 (2) Auxiliary (2) 10 *Auxiliaries run through load and unload breakers. PNEG-338 Portable Dryer Installation Manual...
  • Page 26 10 to 12 (2) Auxiliary (2) 15 1226 Top Auger Bottom Auger 3 PH 440V Top Fan 77.5 Bottom Fan 10 to 12 16.5 (2) Auxiliary (2) 15 *Auxiliaries run through load and unload breakers. PNEG-338 Portable Dryer Installation Manual...
  • Page 27 Bottom Auger 1222S 3 PH 220V (2) Fans (2) 15 (2) Auxiliary (2) 15 Top Auger Bottom Auger 3 PH 440V (2) Fans (2) 15 (2) Auxiliary (2) 15 *Auxiliaries run through load and unload breakers. PNEG-338 Portable Dryer Installation Manual...
  • Page 28 Top Auger Bottom Auger Top Fan 10 to 12 16.5 3 PH 440V 69.5 Mid.Fan 10 to 12 16.5 Bottom Fan 10 to 12 16.5 (2) Auxiliary (2) 15 *Auxiliaries run through load and unload breakers. PNEG-338 Portable Dryer Installation Manual...
  • Page 29 (2) 7.5 Top Auger Bottom Auger 375AB 3 PH 220V 56.2 (2) Auxiliary (2) 7.5 Top Auger Bottom Auger 3 PH 440V 28.1 19.5 (2) Auxiliary (2) 7.5 *Auxiliaries run through load and unload breakers. PNEG-338 Portable Dryer Installation Manual...
  • Page 30 (2) 7.5 Top Auger Bottom Auger 600AB 3 PH 220V (2) 15 (2) Auxiliary (2)15 Top Auger Bottom Auger 3 PH 440V (2) 15 (2) Auxiliary (2) 15 *Auxiliaries run through load and unload breakers. PNEG-338 Portable Dryer Installation Manual...
  • Page 31: Chapter 11 Warranty

    PRIOR TO INSTALLATION, PURCHASER HAS THE RESPONSIBILITY TO COMPLY WITH ALL FEDERAL, STATE AND LOCAL CODES WHICH MAY APPLY TO THE LOCATION AND INSTALLATION OF PRODUCTS MANUFACTURED OR SOLD BY GSI. PHLEGAL: #1832020 v1 (139LG01!.DOC) (revised December 2005) PNEG-338 Portable Dryer Installation Manual...
  • Page 32 This equipment shall be installed in accordance with the current installation codes and applicable regulations which should be carefully followed in all cases. Authorities having jurisdiction should be consulted before installations are made. GSI Group 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.grainsystems.com...

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