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Summary of Contents for Genie TML-4000N
- Page 1 Operator’s Manual Second Edition Third Edition Seventh Printing Second Printing with Maintenance Information Part No. 43645 Part No. 97600...
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Page 2: Table Of Contents
Second Edition: Fourth Printing, April 2002 e-mail: techpub@genieind.com Third Edition: Second Printing, October 2004 "Genie" is a Registered Trademark of Genie Industries in the USA and many other countries. "TML" is a trademark of Genie Industries. Printed on recycled paper Printed in U.S.A. -
Page 3: Safety
You read, understand and obey employer's safety rules and worksite regulations. You read, understand and obey all applicable governmental regulations. You are properly trained to safely operate the machine. Part No. 97600 Genie TML-4000 and TML-4000N... - Page 4 Do not place ladders or scaffolds against any part storms. of the machine. Do not use the machine as a ground for welding. Do not alter or disable machine components that in any way affect safety and stability. Genie TML-4000 and TML-4000N Part No. 97600...
- Page 5 Bodily Injury Hazard Do not grasp the cable. Use proper lifting techniques when lifting and positioning the tongue of the machine. Always replace the protective lamp cover after replacing the lamp bulbs. Part No. 97600 Genie TML-4000 and TML-4000N...
- Page 6 Unauthorized personnel may attempt to operate the machine without proper Be sure to chock the wheels of the trailer when instruction, creating an unsafe condition. parking on a hill. Genie TML-4000 and TML-4000N Part No. 97600...
- Page 7 Third Edition • Second Printing Operator's Manual SAFETY RULES Decal Legend Genie product decals use symbols, color coding and signal words to identify the following: Safety alert symbol—used to alert personnel to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
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Page 8: Legend
Access under this cover: 18 Mast release latch 10 Lifting eye Engine 19 Raise/Lower winch handle Generator 11 Mast rotation lever Grounding rod attachment 20 Fender Power outlets (Standard models) 12 Extend/Retract winch handle 21 Tire Genie TML-4000 and TML-4000N Part No. 97600... -
Page 9: Controls
1 Key switch 4 Glow plug indicator light 6 Water temperature indicator light 2 Hour meter 5 Oil pressure indicator light 7 Air filter condition indicator 3 Circuit breaker switches for light lights (4) Part No. 97600 Genie TML-4000 and TML-4000N... -
Page 10: Pre-Operation Inspection
After repairs are completed, the operator must perform a pre-operation inspection again before going on to the function tests. Scheduled maintenance inspections shall be performed by qualified service technicians, according to the manufacturer's specifications. Genie TML-4000 and TML-4000N Part No. 97600... - Page 11 Outriggers, leveling jacks and foot pads o Nuts, bolts and other fasteners o Lamp fixtures and bulbs o Cable (kinks, frays and abrasions) o Safety chains (if required) o Engine and related components o Fuel tank o Generator Part No. 97600 Genie TML-4000 and TML-4000N...
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Page 12: Maintenance
5W-20 procedure, it conveys the meaning below. Indicates that tools will be required to perform this procedure. Indicates that new parts will be required to perform this procedure. Genie TML-4000 and TML-4000N Part No. 97600... -
Page 13: Check The Battery
3 Remove the battery vent caps. 4 Check the battery acid level. If needed, replenish with distilled water to the bottom of the battery fill tube. Do not overfill. 5 Install the vent caps. Part No. 97600 Genie TML-4000 and TML-4000N... -
Page 14: Scheduled Maintenance
Replace the wheel if any damage is found. Tires and wheels must be replaced with tires and wheels of the specifications listed. 3 Check each tire with an air pressure gauge and add air as needed. Genie TML-4000 and TML-4000N Part No. 97600... -
Page 15: Function Tests
3 Always perform function tests prior to use. Know and understand the function tests before going on to the next section. 4 Inspect the workplace. 5 Only use the machine as it was intended. Part No. 97600 Genie TML-4000 and TML-4000N... - Page 16 Note: Make sure the safety pins are properly 17 Release the winch handle. installed before raising the mast. Result: The winch brake should hold when the handle is released. Genie TML-4000 and TML-4000N Part No. 97600...
- Page 17 Note: Make sure the mast is lowered completely into the transport cradle. Follow the mast stowing instructions in the Operating Instructions section to make sure the mast hold-down latch is securely locked. Part No. 97600 Genie TML-4000 and TML-4000N...
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Page 18: Workplace Inspection
It is the operator's responsibility to read and remember the workplace hazards, then watch for and avoid them while moving, setting up and operating the machine. Genie TML-4000 and TML-4000N Part No. 97600... -
Page 19: Operating Instructions
Make sure the operation inspection, function tests and a work lights are turned off before shutting down the place inspection before using the machine. engine. Part No. 97600 Genie TML-4000 and TML-4000N... - Page 20 3 Pull and hold the mast release latch below the control panel. 5 Close and secure the covers before transport. 4 Turn the Raise/Lower winch handle counterclockwise and lower the mast completely into the transport cradle. Genie TML-4000 and TML-4000N Part No. 97600...
- Page 21 Do not overinflate the tires. Tire pressures go up during driving. Checking the tire pressure when the tires are warm will give you an inaccurate pressure reading. Part No. 97600 Genie TML-4000 and TML-4000N...
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Page 22: Transport And Lifting Instructions
Chock the machine wheels in preparation for transport. Turn the key switch to the off position and remove the key OR lock the control panel to secure from unauthorized use. Inspect the entire machine for loose or unsecured items. Genie TML-4000 and TML-4000N Part No. 97600... - Page 23 Be sure the crane capacity, loading surfaces Use the lifting eye mounted on the mast to lift the and straps or lines are sufficient to withstand machine. the machine weight. See the serial plate for the machine weight. Part No. 97600 Genie TML-4000 and TML-4000N...
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Page 24: Decals
97637 Label - Wet Locations 72008 Caution - Turn Off Lights 97638 Label - Lamp Replacement 72009 Cosmetic - Genie TML-4000 97661 Label - Grounding Rod Attachment 72010 Cosmetic - Genie TML-4000N 97767 Notice - Perkins Engine Specs, Tier II... -
Page 25: Fuel Tank
97635 82224 97518 97635 72826 72009 65409 or 72010 28161 65412 82224 Serial Plate 82223 NHTSA 97602 82223 28164 65414 28161 52475 Fuel Tank 72870 28161 31072 65421 Side 62707 28159 72828 28171 Part No. 97600 Genie TML-4000 and TML-4000N... -
Page 26: Specifications
Maximum sound level at normal operating workstations Maximum sound level at normal operating workstations (A-weighted) (A-weighted) Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. Genie TML-4000 and TML-4000N Part No. 97600... -
Page 27: Reporting Safety Defects
However, NHTSA cannot become involved in any individual problems between you, your dealer or Genie Industries. To contact NHTSA you may either call the Auto Safety Hotline toll-free at 1-800-424-9393 (366-... -
Page 28: California Proposition 65
Phone 425.881.1800 Allow extra distance for following and passing other vehicles Toll Free USA and Canada 800.536.1800 Fax 425.883.3475 California Proposition 65 Genie Australia Pty Ltd. Phone +61 7 3375 1660 Fax +61 7 3375 1002 Genie China WARNING WARNING...
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