Weed Eater HD12538J Owner's Manual
  1. Manuals
  2. Brands
  3. Weed Eater Manuals
  4. Lawn Mower
  5. HD12538J
  6. Owner's manual
Weed Eater HD12538J Owner's Manual

Weed Eater HD12538J Owner's Manual

12.5 hp 38 inch lawn tractor
Hide thumbs Also See for HD12538J:
Table of Contents

Advertisement

Quick Links

MANUAL
LNO.
D12538J
12.5 HP 38 inch
Lawn Tractor
Assembly
•
Operation
-
Customer
Responsibilities
=
Service
and Adjustments
-
Storage
•
Troubleshooting
=
Repair Parts
For Parts snd Service, contact our authorizeddistributor:carl1-800-849-1297
For TechnicalAssistance: call 1=800-829-5886
'1'
•
_mr
I'
W [[D
®
168207 Rev. 4 9.9.99 RH/TR
PRINTED IN U.S.A.

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the HD12538J and is the answer not in the manual?

Questions and answers

Related Manuals for Weed Eater HD12538J

Summary of Contents for Weed Eater HD12538J

  • Page 1 MANUAL LNO. D12538J 12.5 HP 38 inch Lawn Tractor Assembly • Operation Customer Responsibilities Service and Adjustments Storage • Troubleshooting Repair Parts For Parts snd Service, contact our authorizeddistributor:carl1-800-849-1297 For TechnicalAssistance: call 1=800-829-5886 • W [[D ® 168207 Rev. 4 9.9.99 RH/TR PRINTED IN U.S.A.
  • Page 2 SAFETY RULES Safe Operation Practices for Ride-On Mowers IMPORTANT: THIS CUTTING MACHINE iS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS iNJURY OR DEATH. IlL CHILDREN GENERAL OPERATION Read, understand, and follow all instructionsin the manual Tragic accidents can occur if the operator is not alert to the and on the machine before starting.
  • Page 3 PRODUCT SPECIFICATIONS CONGRATULATIONS on your purchase of a New Trac- tor. It has been designed, engineered and manufactured to give you the best possible dependability and perfor- HORSEPOWER: 12.5 mance. GASOLINE 1,25 GALLONS Should you experience any problem you cannot easily CAPACITY UNLEADED remedy, please contact your nearest authorized service...
  • Page 4 TABLE OF CONTENTS SAFETY RULES ............2 MAINTENANCE SCHEDULE ........13 PRODUCT SPECIFICATIONS ........3 SERVICE AND ADJUSTMENTS ......18-23 CUSTOMER RESPONSiBiLiTiES ...... 3, 13-17 STORAGE ..............24 WARRANTY ..............4 TROUBLESHOOTING ..........25-26 ASSEMBLY ..............6-7 REPAIR PARTS - TRACTOR ........28-43 OPERATION ..............
  • Page 5 CONTENTS OF. HARDWARE PACK -, i i i'lllr,ll,r""I ........Parts packed separately in carton (1) Hex Bolt 3/8-16 x t Seat (!) Large Flat Washer Steering Wheel Steering Boot (1) Lockwasher (1) Hex Bolt 5/16-18 x 1-1/4 (1) Locknut 5/16-18 Manual Parts Bag (1) Shoulder...
  • Page 6 ASSE Your new tractorhas been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor a_l parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY iNSERT A socket wrench set wilt make assembly easier.
  • Page 7 ASSEMBLY HOW TO SET UP YOUR TRACTOR CHECK TIRE PRESSURE The tires on your tractor were overinfiated at the factory CHECK BATTERY (See Fig. 2) for shipping purposes. Correct tire pressure is important • Lift seat pan to raised position and open battery box for best cutting performance.
  • Page 8 OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean- ing. FORWARD FAST SLOW BATTERY CAUTION OR REVERSE WARNING ENGINE ON OIL PRESSURE LIGHTS ON OVER TEMP ENGINE OFF LIGHT UNLOCKED MOWER LIFT FUEL...
  • Page 9 OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrationswith your tractor to familiarize yourself with the locations of various controFs and adjustments. Save this manual for future reference. LIGHT SWITCH POSITION IGNITION SWATCH ATTACHMENT...
  • Page 10 OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operatingyour tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
  • Page 11 • To restart movement, slowly release parking brake OPERATE MOWER (See Fig. 6) and clutch/brake pedal. Yourtractor is equipped with an operator presencesens- • Make all turns slowly. ing switch. Any attempt by the operatorto leave the seat with the engine running and the attachment clutch TO TRANSPORT engaged wilt shut off the engine.
  • Page 12 OPERATION MOWING TIPS TO START ENGINE (See Fig. 5) • Tire chains cannot be used when the mower housing When starting the engine for the first time or if the engine is attached to tractor. has run out of fuel, it willtake extra crankingtime to move •...
  • Page 13 CUSTOMER RESPONSiBILm MAINTENANCE SCHEDULE FiLL tN DATES AS YOU COMPLETE REGULAR SERVICE SERVICE DATES I ! ii, Check Brai_'eOperation ....V" V" ..Check Tire Pressure V" Check Operator Presence and Interlock Systems ..Check for Loose Fasteners 1_,' SharperJRepiace Mower Blades...
  • Page 14 CUSTOMER RESPONSIBILiTiES TRACTOR MANDREL ASSEMBLY TRAILING EDGE Always observe safety rules when performing any main- tenance. STAR BRAKE OPERATION BLADE CENTER_\ If tractorrequires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjust- ed.
  • Page 15 CUSTOMER RESPONSIBILITI BAKERY NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils Your tractor has a battery charging system whichis suffi- will result in increased oil consumption when used above cient for normal use. However, periodic charging of the 32°F.
  • Page 16 CUSTOMER RESPON IBILITIES CLEAN AIR SCREEN (See Fig. 13) AIR FILTER (See Fig. 12) Your engine will not run properly using a dirty air filter. Air screen must be kept free of dirt and chaff to prevent Clean the foam pre-cleaner after every 25 hours of opera- engine damage from overheating.
  • Page 17 CUSTOMER RESPONSIBILITIES MUFFLER CLAMP CLAMP Inspect and replace corroded muffler and spark arrestor (if equipped) as it could create a fire hazard and/or dam- age. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever FUEL occurs first.
  • Page 18 ERVI :E AND ADJUSTMENTS CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: Depress clutch/brake pedal fully and set parking brake. Place gearshift lever in neutral (N) position. Place attachment clutch in "DISENGAGED" position. Turn ignition key "OFF" and remove key. • Make sure the blades and all moving parts have completely stopped.
  • Page 19 9",. " VICE AND. ADJUSTMENTS , i ,,,ll,ll,i, i,i FRONT-TO-BACK ADJUSTMENT (See Figs. 18 and 19) TO LEVEL MOWER HOUSING IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF Adjust the mower while tractor is parked on level ground THE FOLLOWINGFRONT-TO-BACK ADJUSTMENTIS NEC- or driveway.
  • Page 20 SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT WITH PARKING BRAKE "ENGAGED" (See Fig. 20) The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL - Place attachment clutch in "DISENGAGED" position. Move attachment lift lever forward to lower mower to JAM NU_ its lowest position.
  • Page 21 AND ADJUSTMENTS ;ERVICE TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove WASHERS steering wheel and reassemble per instructions in the RETAINING Assembly section of this manual. RING FRONT WHEEL...
  • Page 22 SERVICE AND ADJUSTMENTS TO START ENGINE WITH A WEAK BATTERY REPLACING BATTERY(See Figs. 25 and 26 (See Fig. 24) CAUTION: Do not short battery termi- other object to contact both terminals nals by allowing a wrench or any at the same time. Before connecting _aterials away...
  • Page 23 SERVICE AND ADJUSTMENTS ENGINE TO REPLACE HEADLIGHT BULB • Raise hood. TO ADJUST THROTTLE CONTROL CABLE • Pull bulb holder out of the hole in the backside of the (See Fig. 28) grill. The throttle control has been preset at the factory and ad- °...
  • Page 24 STORAGE ENGINE Immediately prepare your tractorfor storage at the end of the season or if the tractor will not be used for 30 days or more, FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM CAUTION: Never store the tractor DEPOSITSFROMFORMING IN ESSENTIALFUELSYSTEM with gasoline in the tank inside a...
  • Page 25 TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Will not start Out of fuel. Fill fuel tank. Engine not "CHOKED" properly. See "TO START ENGINE" in Operation section. Engine flooded, Wait several minutes before attempting to start. Bad spark plug. Replace spark plug. Dirty air filter.
  • Page 26 TROUBLESHOOTING POINTS CORRECTION PROBLEM CAUSE Check wiring, switches and connections, if not Engine continues to tun Faulty operator-safety presence control system. corrected, contact an authorized service cented when operator leaves seat with attachment clutch department. engaged Poor cut - uneven Worn, bent or loose blade.
  • Page 27 TRACTOR - -MODEL NUMBER HD12538J SCHEMATIC BATFEFtY t ..0"-%0 FUSE I5 AMP. ____ S ARTER BLACK '. c>+- t ..SOLENOID CLUTCH / BRAKE (PEDAL .UP) WHrrE (NOT OCCUPIED) SEAT SWITCH , ___X___ 1 7L° SWITCH BLACK _A_TrM-Efif dCU}dH"_ BLACK BLACK (CLUTCH OFF) GROUNDING...
  • Page 28 REPAIR PARTS TRACTOR = - MODEL NUMBER HD12538J ELECTRICAL...
  • Page 29 REPAIR PARTS TRACTOR- - MODEL NUMBER HD12538J ELECTRICAL PART DESCRIPTION 144925 Battery 12 Volt 25 AMP 74760412 Bolt Hex Hd 1/4-20unc X 3/4 156417 Case Battery Mech Hinge 153664 Switch Interlock Push-In 10090400 Washer Lock 1/4 73350400 Nut.Jam Hex 1/4-20 Unc 166181 Harness Asm Light W/4152j 4152J...
  • Page 30 REPAIR PARTS TRACTOR - - MODEL NUMBER HD12538J CHASSIS AND ENCLOSURES 5 ¸ 26 31...
  • Page 31 REPAIR PARTS TRACTOR - - MODEL NUMBER HD12538J CHASSIS AND ENCLOSURES PART DESCRIPTION 165480 Chassis Assembly 14O356 l_mwbar 17490612 Screw, Thd. Roll. 3/8-16 x 3/4 19131216 Washer 13/32 x 3/4 x 16 Gauge 155272 Bumper Hood/Dash 155924X01I Saddle 155138 Clip Retainer Slide-On 161937X01t Dash 72140608...
  • Page 32 REPAIR PARTS TRACTOR -- MODEL NUMBER HD12538J DRIVE ¥| 79--_...
  • Page 33 REPAIR PARTS TRACTOR - - MODEL NUMBER HD12538J DRIVE PART PART DESCRIPTION DESCRIPTION Transaxle Peerless 205-544C 19131312 Washer 13/32 X 13tl 6 X 12 Ga 127783 Pulley Idler V Groove Plastic (Order parts from transaxle manu- 154407 Bellcrank Clutch Grnd Drv STL facturer) 146682 Spring Return Brake Tia Zinc...
  • Page 34 REPAIR PARTS TRACTOR-- MODEL NUMBER HD12538J STEERING ASSEMBLY l÷-- __41 r'-_,-.-,__...
  • Page 35 REPAIR PARTS TRACTOR - - MODEL NUMBER HD12538J STEERING ASSEMBLY PART DESCRIPTION 140044 Steering Wheel 154427 Front Axle Assembly 156483 Spindle Assembly, LH. 157473 Spindle Assembly, R.H. 6266H Bearing, Race, Thrust, Hardened 121748X Washer 25/32 x 1-5/8 x 16 Gauge 19272016 Washer 27/32 x 1-1/4 x I6 Gauge 12000029...
  • Page 36 REPAIR PARTS TRACTOR - - MODEL NUMBER HD12538J SEAT ASSEMB LY 14... PART PART DESCRIPTION DESCRIPTION Bolt Rdhd Sht Nk 1/4-20x1-1/2 Seat V250 72050412 127426X 140551 134300 Spacer SpJit 28 X 96 Zinc Bracket Pnt Pivot Seat (btk) 74760616 !21250X Bolt Fin Hex 3i8-16uncX 1 Spring Cprsn 1 27 BIk Pnt Washer 13/32 X 3/4 X 10 Ga...
  • Page 37 REPAIR PARTS TRACTOR - - MODEL NUM BER HD12538J DECALS PART PART DESCRIPTION DESCRIPTION Decal Mower Drive Schematic 38 136832 158271 Decal Oper Sdl Gear Dr. Eng/Span 167371 167347 Decal Hood Rh Decal Engine Decal Mower Home Weed Envir Decal Hood Lh 167372 163128 162398...
  • Page 38 •...
  • Page 39 REPAIR PARTS TRACTOR - - MODEL NUMBER HD12538J ENGINE PART DESCRIPTION 140310 Control ThrolffCh 23 5 Lh Flag 17720410 Screw Hex Thd Cut 1/4-20x5/8 T Engine Briggs Model 289707 ..Order parts from engine manufacturer 137348 Muffler Exhaust B&S Lt 272293 Gasket 1 313 Id Tin Plated 13280324...
  • Page 40 REPAIR PARTS TRACTOR - - MODEL. NUMBER HD12538J LIFT 161718...
  • Page 41 REPAIR PARTS TRACTOR - - MODEL NUMBER HD12538J LIFT PART DESCRIPTION 159460 Rod Asm. Lever 159471 ShaftAsm. Lift 105767X Pin Groove 12000002 E Ring #5133-62 19211621 Washer 21/32 x I x 21 Ga. 120183X Bearing Nylong 109413X Grip Handle bicycle Matte 124526X Button Plunger Black 139865...
  • Page 42 .REPAIR PARTS . . MODELNUMBER HD12538J TRACTOR MOWER i, 2, t 113 i...
  • Page 43 REPAIR PARTS TRACTOR - - MODEL NUMBER H D!2538J MOWER PART PART DESCRIPTION DESCRIPTION 142829 Mower Housing Assembly 122052X Spacer, Retainer 1-3/4 72140506 162132 Knob 8olt, Carriage 5/16-18 x 3/4 138017 144200 Belt Bracket Asm. Fram Sway Bar 38/42 138440 Bracket, Asm.
  • Page 44 SERVICE NOTES...
  • Page 45 SERVICE NOTES...
  • Page 46 SERVICE NOTES...
  • Page 47 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HiLL SIGHTING GUIDE SIGHT AND HOLD THIS LEVEL WiTH SKY LiNE OR TREE. 15 ° MAX. : _ : Illll Illl]]] Ill]]_'l]_L I ll I Illl I!']]_ Illll...
  • Page 48 WE_EATER °...

Table of Contents

Save PDF