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OWNER'S MANUAL
MODEL NO. HD125386
Lawn Tractor
Assembly
Operation
9
Customer Responsibilities
9
Service and Adjustments
@
Storage
Troubleshooting
Repair Parts
For Parts and Service, contact our authorized distributor: call
1-800-849-1
297
For Technical Assistance: call
1-800-829-5886
165412 04.24.98 RD
PRINTED IN U.S.A.
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Summary of Contents for Weed Eater 165412
- Page 1 OWNER'S MANUAL MODEL NO. HD125386 Lawn Tractor Assembly Operation Customer Responsibilities For Parts and Service, contact our authorized distributor: call For Technical Assistance: call Service and Adjustments Storage Troubleshooting Repair Parts 1-800-849-1 1-800-829-5886 165412 04.24.98 RD PRINTED IN U.S.A.
- Page 2 Safe Operation Practices for Ride-On Mowers IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. GENERAL OPERATION Read, understand, and follow all instructions in the manual and on the machine before starting.
- Page 3 CONGRATULATIONS on your purchase of a New Trac- tor. It has been designed, engineered and manufactured to give you the best possible dependability and perfor- mance. Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/Department.
- Page 4 SAFETY RULES PRODUCT SPECIFICATIONS CUSTOMER RESPONSIBILITIES WARRANTY ASSEMBLY OPERATION The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materi- als and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due to materials or workmanship.
- Page 5 CONTENTS OF HARDWARE PACK (1 ) Large Flat Washer (1) Lockwasher 318 Locknut 511 6-1 8 (2) Hex Nuts 1/4-20...
- Page 6 Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must' be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier.
- Page 7 WOW TO SET UP YOUR TRACTOR CONNECT BATTERY (See Figs. 2 and 3) Positive terminal must be connected sparking from acci- Remove cardboard packing from seat pan and lift seat pan to raised position. Open battery box door. Remove terminal protective caps and discard. If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10...
- Page 8 CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be prop- erly leveled.
- Page 9 These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean- ing. BAlTERY CAUTION OR WARNING ENGINE ON ENGINE OFF FUEL CHOKE R N H L AlTACHMENT REVERSE CLUTCH ENGAGED ATTACH M ENT IGNITION CLUTCH DISENGAGED DANGER, KEEP HANDS AND FEET AWAY...
- Page 10 KNOW YOUR TRACTOR READ 'THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. LEVER Our tractors conform to the safety standards of the American National Standards Institute. ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your tractor.
- Page 11 HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE (See Fig. 6) Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.
- Page 12 TO OPERATE MOWER (See Fig. 7 ) Your tractor is equipped with an operator presence sens- ing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. Select desired height of cut.
- Page 13 TO START ENGINE (See Fig. 6) When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. Sit on seat in operating position, depress clutchlbrake pedal and set parking brake.
- Page 14 CUSTOMER RESPONSIBIL NANCE SCHEDULE Check Brake Operation SharpenIReplace Mower Blades Lubrication Chart Check Battery Level Clean Battery and TerminalsIRecharge Check Transaxle Cooling Adjust Blade Belt(s) Tension Adjust Motion Drive Belt@) Tension Check Engine Oil Level Chanae Enaine Oil Clean Air Filter Clean Air Screen Inspect MufflerISpark Arrester Replace Oil Filter (If equipped)
- Page 15 CUSTOMER RESPONS TRACTOR Always observe safety rules when performing any main- tenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjust- ed. (See 'TO ADJUST BRAKE in the Service and Adjust- ments section of this manual).
- Page 16 CUSTOMER RESPONSIBILITIES BArrERY Your tractor has a battery charging system which is suffi- cient for normal use. However, periodic charging of the battery with an automotive charger will extend its life. Keep battery and terminals clean. Keep battery bolts tight. Keep small vent holes open.
- Page 17 CUSTOMER RESPONSIB AIR FILTER (See Fig. 13) Your engine will not run properly using a dirty air filter. Glean the foam pre-cleaner after every 25 hours of opera- tion or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first.
- Page 18 CUSTOMER RESPONSIBILITIES MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard andlor dam- age. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first.
- Page 19 SERVICE AND ADJUSTMENTS Depress clutchbrake pedal fully and set parking brake. Place gearshift lever in neutral (N) position. Place attachment clutch in "DISENGAGED" position. Turn ignition key "OFF" Make sure the blades and all moving parts have completely stopped. ct spark plug wire from spark plug and place wire where TO REMOVE MOWER (See Fig.
- Page 20 SERVICE AND ADJUSTMENTS LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See "'PRODUCT SPECIFICATIONS" on page 3 of this manu- al). If tires are over or underinflated, ly adjust your mower.
- Page 21 SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 21) T h e mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL Place attachment clutch in "DISENGAGED" position. Move attachment lift lever forward to lower mower to its lowest position.
- Page 22 SERVICE AND ADJUSTMENTS TO ADJUST S'FEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual. FRONT WHEEL TOE-INICAMBER The front wheel toe-in and camber are not adjustable on your tractor.
- Page 23 SERVICE AND ADJUSTMENTS T0,START ENGINE WITH A WEAK BAlTERY (See Fig. 25) ate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye pro- tection when around batteries. If your battery is too weak to start the engine, it should be recharged- If rumper cables* are used starting, follow this procedure: IMPORTANT: 'OUR...
- Page 24 SERVICE AND ADJUSTMENTS ENGINE TO ADJUST THROTTLE CONTROL CABLE (See Fig. 27) The throttle control has been preset at the factory and ad- justment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: With engine not running, move throttle control lever from slow to choke position.
- Page 25 Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thor- oughly, remove all dirt, grease, leaves, etc.
- Page 26 TROUBLESHOOT NG POINTS Bad spark plug. Loose or damaged wiring. Carburetor out of adjustment. Weak or dead battery. Dirty fuel filter. Stale or dirty fuel. Loose or damaged wiring. 7. Carburetor out of adjustment. Engine valves out of adjustment. Blown fuse. Corroded battery terminals.
- Page 27 TROUBLESHOOTING POINTS PROBLEM rotate Frozen blade mandrel. Blades improperly installed. 10. Improper blades used. grass, leaves, and trash around mandrels. Blown fuse. Engine throttle control not set at "SLOW e$, and trash under mower. ace blade mandrel. vent holes from buildup of n around mandrels to open vent holes.
- Page 28 SERVICE NOTES...
- Page 29 TRACTOR SCHEMATIC IGNITION SWITCH MODEL NUMBER HD12538G YOUR TRACTOR IS EQLIIPPED WlTH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS. THE BRIGHTNESS OF THE LIGHTS WlLL CHANGE WlTH ENGINE SPEED.
- Page 30 AREPAIR PARTS TRACTOR MODEL NUMBER HD125386 ELECTRICAL...
- Page 31 REPAIR PARTS f RACTOR ELECTRICAL NOTE: All component dimensions give in U.S. inches MODEL NUMBER HD12538C PART DESCRIPTION Battery 12 Volt 25 AMP Bolt Hex Hd 114-20unc X 314 Washer 9132 X 518 X 16 Ga Washer Lock Hvy Helical 114 Nut Fin Hex 114-20 Unc Case Battery Mech Hinge Switch Interlock Push-In...
- Page 32 REPAIR PAWS TRACTOR MODEL NUMBER HD125386 CHASSIS AND ENCLOSURES...
- Page 33 REPAIR PARTS TRACWOR CHASSIS AND ENCLOSURES NOTE: All component dimensions given in U.S. inches MODEL NUMBER HDl2538G PART DESCRIPTION Chassis Assembly Drawbar Screw, Thd. Roll. 318-1 6 Washer 13/32 x 314 x 16 Gauge Bumper HoodIDash Saddle Clip Retainer Slide-On Dash Bolt.
- Page 34 REPAIR PARTS MODEL NUMBER HD125386 'TRACTOR DRIVE...
- Page 35 REPAIR PARTS TRACTOR DRIVE PART DESCRIPTION Transaxle (See Breakdown) Peerless 205-507B Spring Return Brake Tla Zinc Pulley Transaxle Alum Ring Retainer Strap Pnt Torque 30 Deg Blk Screw Thdrol 511 6-1 8 X 314 Tyt Bracket TIA Saddle Shift Rod Shifter Blk Pin Cotter 118 X 1 Cad Washer Plate Shf 388 Sq Hole Washer 15/32 X 314 X 16ga...
- Page 36 REPAIR PARTS TRAGTOR MOD- NLIMBER HB12538G STEERING ASSEMBLY...
- Page 37 REPAIR PARTS TRACTOR STEERING ASSEMBLY NOTE: All component dimensions given in U.S. inches MODEL NUMBER HD125386 PART DESCRIPTION Steering Wheel Front Axle Assembly Spindle Assembly, L.H. Spindle Assembly, R.H. Bearing, Race, Thrust, Hardened Washer 25/32 x 1-518 x 16 Gauge Washer 27/32 x 1-114 x 16 Gauge Ring, Klip Bearing, Steering Column...
- Page 38 REPAIR PARTS TRACTOR SEAT ASSEMBLY PART DESCRIPTION Seat V250 Bracket Pnt Pivot Seat (blk ) Bolt Fin Hex 318-1 6unc X 1 Washer 13132 X314 X 10 Ga Clip Push In Hinged Nut Crownlock 318-16 Unc Spring Seat Cprsn 2 250 Blk Zi Screw Thdrol 318-16 X 1 Ty-tt Washer 13/32 X 1 X 14 Ga Pan Pnt Seat (blk )
- Page 39 REPAIR PARTS TRACTOR DECALS PART DESCRIPTION Decal Oper Sdl Gear Dr. EngISpan Decal Engine Hp Decal Hood Rh Decal Hood Lh Decal Ins Strg Wh Decal Seat Replacement Decal Panel Side SpeedIDeck Size Decal Fender Lo o Decal Btry Dngrl WHEELS &...
- Page 40 REPAIR PARTS TRACTOR MODEL NLIMBER HD125386 ENGINE...
- Page 41 REPAIR PARTS TRACTOR ENGINE 140310 1772041 0 137348 13 272293 14 13280324 13200300 11050600 159880 137180 109202X 140527 123487X 1749051 2 137040 124028X 1749041 2 19091 41 6 10040500 71070512 17490620 128861 NOTE: All component dimensions given in U.S. inches MODEL NUMBER HD12538G PART DESCRIPTION...
- Page 42 REPAIR PARTS TRACTOR MODEL NUMBER HD12538G...
- Page 43 REPAIR PARTS TRACTOR LIFT 12 139866 13 4939M 15 127218 16 73350800 17 130171 18 73680800 19 139868 32 73540600 NOTE: All component dimensions given in U.S. inches MODEL NUMBER HD12538G PART DESCRIPTION 159460 Rod Asm. Lever Shaft Asm. Lift 159471 Pin Groove 105767X...
- Page 44 REPAIR PARTS TRACTOR MODEL NUMBER HD12538G MOWER...
- Page 45 REPAIR PARTS TRACTOR MOWER PART DESCRIPTION Mower Housing Assembly Bolt, Carnage 511 6-1 8 x 314 Bracket Asm. Fram Sway Bar 38142 Bracket, Asrn. Deck Sway Bar 38" Retainer, Spring Asm. Suspension Rear Bolt, Hex 3/8-24 x 1-114 Grade 8 Washer, Lock, Hvy Hlcl Spring 318 Washer, Hard Blade Mower Vented Blade, Mower, 38"...
- Page 46 REPAIR PARTS TRACTOR MODEL NUMBER HD125386 PEERLESS TRANSAXLE MODEL NUMBER 205-5078...
- Page 47 REPAIR PARTS TRANSAXLE PEERLESS MODEL NUMBER 205-5078 REF PART DESCRIPTION NO. NO. Transaxle Cover Needle Bearing 518" ID Transaxle Case Countershaft Output Shaft Spur Gear (38 teeth) Spur Gear (1 5 teeth) Spur Gear (11 teeth) Woodru hift Key#9 Shift Collar Shift Rod &...
- Page 48 SERVICE NOTES...
- Page 49 CE NOTES...
- Page 50 CE NOTES...
- Page 51 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION 7 - . SIGHTING Operate your Tractor up and down the face of slopes (not greater than ally to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes. ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SIGHT AND HOLD THIS LEVEL WITH...