LG LRTPC1831NI Service Servicing Precautions
LG LRTPC1831NI Service Servicing Precautions

LG LRTPC1831NI Service Servicing Precautions

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SERVICING PRECAUTIONS
AIR RECHARGING
IN COMPRESSOR
Test the refrigeration system connecting it electrically before
refilling operation, it is necessary to ascertain the function
of the motor.compressor
and identify the defects
immediately, if defects have been found, empty the old
system of possible R-134a residue by breaking off the end
of the extension piece at its narrow point. (Figure 1)
Replace the filter and any damaged components.
Unsolder
and pull off the piece remaining inside the service tube and
then attach an complete extension with male Hansen and
at last, solder it to the same tube again. (Figure 2)
POINT TO BE BROKEN
SERVICE TUBE EXTENSION
Figure
1
CHARGE TUBE
FEMALE
EXTENSION
HANSEN
,_
MALE HANSEN
SOLDERING POINT
Figure
2
It is necessary
to execute the soldering operation with
vane open so that the fumes caused by oil residue can
come out freely without blowholes between two tubes
during the heating the of the point to be soldered.
"me extension fitted with the male Hansen is connected
to
the female fitting of the vacuum pump tube. (Figure 3)
iS=
GAUGE
Air evacuating from the system begins as soon as the
pump starts. The refrigeration
system must be kept under
vacuum until the reading on the low-pressure
gauge
indicates
vacuum (0 absolute, -1 arm., -760 mm hg). In any
case it is advisable
to keep the pump running for about 30
minutes. (Figure 3)
If considerable
leakage occurs, it will be necessary to stop
the vacuum pump and to add a small quantity of Freon to
the system. If vacuum should not be obtained (pressure
gauge can't fall to 1 atmosphere),
start the refdgeration
unit and find the leakage with special leak-finder. When the
defective soldering
point is visible, repair it after opening
the extension tube valve and reestablishing
the normal
outside pressure inside the group.
Because the melted alloy is sucked into the tubes and
blocks them, the pressure must be rebalanced when
vacuum is in the system when soldering. As soon as the
vacuum operation is over, add the quantity in grams of
R-134a to the refrigeration
system. Remember
that every
system has an exact quantity of R-134a that can be added
with a tolerance of -+5grams. (Figure 4)
TO THE R-134a CYLINDER
_,
_
TO THE REFRIGERATION
SYSTEM
I
Figure 4
Before performing this operation (if the vacuum pump and
refilling cylinder are connected),
make sure that the valve
placed between the vacuum pump and the refilling tube is
closed in order to keep the Fraon for addition to the system.
(Figure 5)
FILLING OR
VALVE TO BE OPENED
CHARGE TUBE
WHEN REFILLING
TO THE REFRIGERATION
TO THE CHARGE
SYSTEM
CYLINDER
VALVE
TO BE CLOSED
AFTER
VACUUM
TO THE
VACUUM
_
Figure
5
PUMP
In addition, check the graduated
scale on the cylinder for
the quantity of R-134a to be added, for example, if we have
750 grams of Freon in the cylinder and must add 140
grams to the group, this amount will be reached when
R-134a has dropped to 610 grams, remembering
that the
indicator shows a lower limit of meniscus.
Do this after
choosing the scale corresponding to the gas pressure
different scales reported as the same gas pressure
indicated by the pressure gauge on the top of the column.
To make R-134a flow into the system, open the valve
placed at the base of the cylinder connected to the filling
tube. The amount of Freon cannot be added to the system
all at once because it may cause a blocking of mater-
compressor.
Therefore,
proceed by adding the original
quantity of about 20-30 grams and close the valve
immediately.
The pressure rises and the motor compressor
must start
sucking the gas and lowering the pressure again, Open the
valve again, maintaining
the same manner until reaching to
the quantity of R-134a established for the system being
charged. When the system is running, the suction pressure
must be stabilized between 0.30 to 0.6 (0.10 to 0.4)
atmosphere.
-3-

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Summary of Contents for LG LRTPC1831NI Service

  • Page 1 SERVICING PRECAUTIONS AIR RECHARGING IN COMPRESSOR vacuum operation is over, add the quantity in grams of R-134a to the refrigeration system. Remember that every Test the refrigeration system connecting it electrically before system has an exact quantity of R-134a that can be added refilling operation, it is necessary to ascertain the function with a tolerance of -+5grams.
  • Page 2 160/120 CIRCUITDIAGRAM _su._._lcomoL _,_.._'_ERMOSTAT DEFRC_,TIMER ,"_ : Reue unptuo t hepo_r cord fl"_nIhewal =eJet. • __,. i- -- SW1 SW2 8W3 TIME _'Jli_ 10.SsliC e" I I T _ _'",_- _ i= OFF ON OFF 10SeC =-', I ON ON OFF11111_I it !-:__...,=! _"! "...
  • Page 3: Parts Identification

    2. PARTS IDENTIFICATION FREEZER COMPARTMENT Freezer Shelf Lamp Automatic Ice Maker Freezer Door Bin tce Cube Box Freezer Temperature Door Cooling Control Dial On the refrigerator door, the cold air passageway is REFRIGERATOR installedto supply cold air to the doorside of COMPARTMENT the refrigerator compa_ment.
  • Page 4: Door Switch

    3. DISASSEMBLY 3-2 DOOR SWITCH 3-1 DOOR 1. To remove the door switch, pull out it with a slotted type • Freezer Door 1= Remove the hinge cover by pulling it upwards. driver as shown in (figure 9). Disconnect the lead wire from the switch. 2.
  • Page 5: Refrigerator Room Lamp

    3-6 LAMP 3-4 FAN AND FAN MOTOR 1, Remove the freezer shelf. (If your refrigerator have an Ice Maker, disassemble the Ice maker first) REFRIGERATOR ROOM LAMP 2. Remove the grille by pulling it out and by loosening a screw. 3.
  • Page 6: Ptc-Starter

    4. ADJUSTMENT 4.1COMPRESSOR 4-2-3 PTC-Applied Circuit Diagram • According to Starting Method for the Motor 4-1-1 Role The compressor intakes low temperature and low pressure gas evaporated from evaporator of the refrigerator, OVERLOAD PROTECTOR(O L.P) condenses this gas to high temperature end high pressure gas, and then...
  • Page 7: Circuit Diagram

    4-30LP (OVERLOAD PROTECTOR) CONTACTING 4-3-1 Definition of OLP POINT COVER (1) OLP (OVERLOAD PROTECTOR) is attached to the Compressor and protects the Motor by cutting the current to the Motor if the temperature dses and activates the bimetal spring in the OLP. (2) When over-voltage flows to Compressor motor, the...
  • Page 8: Troubleshooting

    6. TROUBLESHOOTING 6-1 COMPRESSOR AND ELECTRIC COMPONENTS Remove the PTC- Starter from the Power Source. (Rating Voltage ±10%)? "[_ Compressor measure the voltage between Terminal C of Compressor Terminals 5 or 6 of PTC. ]_No Voltage. ,_ OLP disconnected? Replace OLR C°%ceonect n Reconnect.
  • Page 9: Defrost Timer

    6-2 PTC AND OLP Separate the PTC- Observation value is Normal operation of Check another Compressor Star_er from 220VI50Hz : 22_)±30% electric components. 115V/6OHz : 6.8_+-30% impossible or poor. Compressor measure the 240V/50Hz : 33_2+-30% resistance between 127,220VI6OHz : 22{_ No.
  • Page 10: Other Electric Components

    6-4 OTHER ELECTRIC COMPONENTS • Cooling is impossible Check ff current flows to Cause doesn't run. the following I =_> Compressor components. Poor contacting and a. Thermostat gas leakage. m Shorted or broken. b, Starting devices Poor contacting c. OLP _ or shorted.
  • Page 11: Service Diagnosis Chart

    6-4 SERVICE DIAGNOSIS CHART COMPLAINT POINTS TO BE CHECKED REMEDY Cooling • Is the power cord unplugged from the outlet? • P_ug to the outlet. impossible • Check if the power S/W is set to OFF. - Set the switch to ON. •...
  • Page 12 6-5 REFRIGERATING CYCLE • Troubleshooting Chart CAUSE STATE OF STATE OF THE TEMPERATURE THE SET EVAPORATOR OF THE REMARKS COMPRESSOR PARTIAL Freezer Low flowing sound of A little higher • Refrigerant level is low due LEAKAGE compartment and Refhgerant is heard and than ambient to a leak.
  • Page 13 • General Control of Refrigerating Cycle ITEMS UNIT STANDARDS PURPOSES REMARKS To pm_ct Pipe and Min. Pipe: within 1 hour. The opening time should be reduced moisture piping system Comp: within 10 minutes. to a half of the standards daring rain _enetrotion.
  • Page 14: Operation

    7. OPERATION PRINCIPLE AND REPAIR M ETHOD O FICEMAKER This manual describes function of models adhering Ice Maker. 7-1 OPERATION PRINCIPLE 7-1-1 Operation pdrlciple of lee Maker • Keep a level of ice-removing tray with "initial control" inputting power. • Wait until when water within ice-removing tray becomes cold after stading ice-making operation.
  • Page 15 7*2 Function oflcemaker 7-2-t Initial control function 1. The level of the ice-removing tray (ice-removing container) after completing the MICOM initialization in the initial POWER ON,returning to electricity failure and turning-off of ice-making stop switches. Namely, detection lever operates up and down. 2.
  • Page 16 7-2-4 Ice-removing control function 1. Ice-removing control means operation to separate ice within ice-making tray ( ice-making container) after ice-making is completed. 2. Step to check ices stored at the ice bank (container for storing ice) are fully filled. It is considered as they are fully filled if signals of the hall sensor are at the On status ("high _) before 3.6seconds after rotating positively the ice-making motor.
  • Page 17 7-2-5 Test Function 1. Function used compulsory operation for the purpose of performing operation test, service and cleaning. This test function is performed if pressing the test switch mounted on the automatic ice-maker itself for 0.5 second or more. 2. The test button operates when the test function is not input but at the level status.
  • Page 18 7-3 Failure diagnosis method of ice maker Replacement of Defect of power terminal MAIN PCB • Check DC power (5V,12V) Defect of ice-making sensor ice-makingsensor Replacementof • Check resistance values of both ends of ice-making sensor (Pin for PCB CON2 1,2 PIN) •...
  • Page 19 7-4 Explanation of ice maker circuits 7-4-1 Power circuit nc°N.t " _ T _ ,e (MICOM) VOSS The secondary party of transformer consists of power (12Vdc) for ddving display and relay and power (5Vdc) supplying power to MICOM and IC. In this case, voltage at each part is as follows: Part Both ends of VA1...
  • Page 20 7-4-4 Load drive circuit 1. Load drive status check CON I G5N-IA L_-l_ _;_ _ _' (MICOM) WAT(EIRE_ALVEL_ 11 _ _S" _"°_°_' _'_L_JhT,o_ ' _- Load Type Water Valve Measurement Location 1V below Condition - 22 -...
  • Page 21 7-4-5 ICE MAKER drive/circuit IOGuF CON2 4.7KX2 (REVERSE) /25V P42 t7 (so^/so_ (FDRWARII) ICE MAKER MOTOR BA6222 223_oov (MICOM) ICE MAKER TEST c_,o/ CCll J_ _" 6._'KF (A,N_ cc,2/ MAKER SENSDR 104" t_ This circuit is a cimuit used to embody functions such as ice-removing, full-ice detection, level noise, and ice-making tem- perature detection of ice-making tray (ice-making container).
  • Page 22 7-5 Main PWB Assembly and Parts List 7-5-t MAIN PW1B - 24 -...
  • Page 23 7-5-2 Replacement Part List K_ m_(_Pl_ klAKEF _qOdB203E F'_,MNN FR-_iDS-IIO7A ) _0 S_/ =1.6 _170492002 hANS P_ --h117V*C:15V_[ _ _ANS ] € rE_ HO _36J_ SMW250-04 3ON3 _z7._2004/ M_OMO411_4P87C40gN _tBA CI(_.IB_N REmJL_TN l_d178120JRIEGULATOI (1) BA17812T RCHM IC2 )l'_ET_ll 2_ ;uPC7812AHF NEC 10 _I_N_ Rg_T I¢...
  • Page 24: Pwb Diagram

    7-6 PWB DIAGRAM DI_( ___I_:T T _I T_i_,r__ "_T _ ,, VOWS TEST cs.-_A I ,,/ T _I" I _F. K' .Rc_o2M, _..,_ -Q;-- _,__ XOUT RESET - 26 -...
  • Page 25: Ice Maker

    IOOuF 4,7KX2 /25V CON2 (REVERSE) (SDA/SO_ (FORWARg) MAKER 6&_/2w BA6222 MOTOR T 2c_/'°°v • MAKER -R8 ,7K TEST ccloJ- 104- F_ I04_[7 &2KF [CE MAKER SENSOR (AIM7: 104_ CON101 F_-7 (WATER SUPPLYING TIME CONTROL S/W) 4,,,10,12,t 3,16,24,25,26 - 27-...
  • Page 26: Exploded View And Replacement Parts List

    8. EXPLODED VIEW & REPLACEMENT PARTS LIST • The parts of refrigerator and the shape of each part are subject to change in different localities. • Capacitors and fuse are optional parts. GR-T622, GR-T722 - 28 -...
  • Page 27 -29-...
  • Page 28 i 30 i...
  • Page 29 ICE MAKER PART - 31 -...

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