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Troubleshooting
Guide
Start Up Conditions
THERMAL
EXPANSION
Water supply systems may, because of such events as high line
pressure,
frequent
cut-off_, the effects of water hammer
among
others,
have installed
devices such as pressure
reducing
valves,
check valves, back flow preventers,
etc._to control these types of
_roblems.
When these devices are not equipped
with an internal
y-pass, and no other measures are taken, the devices cause the
water system to be dosed.
As water is heated, it expands
(ther-
mal expansion)
and dosed systems do not allow for the expan-
sion of heated water.
The water within the water heater tank expands as it is heated
and increases the pressure of the water system. If the relieving
point of the water heater's temperature-pressure
relief valve is
reached, the valve will relieve the excess pressure. The tempera-
ture-pressure
relief valve is not intended
for the constant
relief of thermal expansion. This is an unacceptable condition
and must be corrected.
It is recommended that any devices installed which could create a
closed system have a by-pass and/or the system have an expan-
sion tank to relieve the pressure built by thermal expansion.
Thermal expansion tanks are available from Sears stores and
through the Sears Service Centers. Contact the local plumbing
inspector, water supplier and/or the Sears Service Center for
assistance in controlling these situations.
Thermal
Expansion
Tank
Specifications
Model
"I_mkCapacity
Dimensionfi in Inches
Pipe Fitting
Number
In Gallons
Diameter ] Length
] On *lhnk
153.331020
2
8 inches ]12_ inches]
_"Male
HOT
COLD
WATER HEATER
COLD WATER
INLET FITTING
MOT
COLD
WATER HEATER
(3)
COLD WATER
PRESSURE
, INLET FITTING
REDUCING
VALVEWITH
BY-PASS
0)
EXPANSION
TANK
(z)
PRESSUREGAUGE
WATER
SHUTOFF
RECOMMENDED INSTALLATION
(VERTICAL MOUNTING)
FLOOR, C EILING
JOIST, E TC.
STRAPPING
(i)
EXPANSION
TANK
O)
PRESSURE
REDUCING
INLET COLD
VALVEWITH
WATER
BY-PASS
SHUTOFF
Expansion
Tank Sizing
Chart
Expansion
"Ihnk
Capacity
Needed
Inlet*
Water
Pressure
40psi
50psi
60psi
70psi
80psi
Water Heater Capacity (Gallons)
6
10
19.9
30
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
*Highest recorded inlet water pressure in a 24 hour period or
regulated water pressure.
NOTE= Expansion
tanks are pre-charged
with a 40 psi air
charge.. If the inlet, . water pressure is higJ.her than 40 psi, the
expansion tanks air pressure must be adjusted to match that
pressure, but must not be higher than 80 psi.
(2)
PRESSUREGAUGE
ALTERNATE RECOMMENDED
INSTALLATION
(HORIZONTAL MOUNTING)
STRANGE
SOUNDS
Possible noises due to expansion and contraction of"some metal
_arts during periods of heat-up and cool-down do not represent
armful or dangerous conditions.
18
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