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GENTRON Pro2 GG7500 Owner's Manual

7500 watt generator
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GEN
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Owner's
Manual
Pro2
7500WATT
GENERAl
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Pleaseread aridsave these |flstmctJofls,
HAVE ODESTIOHSOR HEEDSERVICE
DO HOT RETURN TOSTORE!
PLEASE C ALZ TOUFRee: 8 88.896.6881
www.
GentronU
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Summary of Contents for GENTRON Pro2 GG7500

  • Page 1 ® Owner's Manual Pro2 7500WATT GENERAl Pleaseread aridsave these |flstmctJofls, HAVE ODESTIOHSOR HEEDSERVICE DO HOT RETURN TOSTORE! PLEASE C ALZ TOUFRee: 8 88.896.6881 www. GentronU corn...

  • Page 2: Table Of Contents

    THiS MANUAL BEFORE OPERATING. FAILURE TO COMPLY WiTH iNSTRUCTiONS iN THiS MANUAL COULD RESULT iN PERSONAL iNJURY, PROPERTY DAMAGE, AND/OR VOIDING OF YOUR WARRANTY. GENTRON® WiLL NOT BE LIABLE FOR ANY DAMAGE BECAUSE OF FAILURE TO FOLLOW THESE iNSTRUCTiONS.

  • Page 3: Limited Warrant

    Gentron® will repair or replace, at Gentron® sole option, products or components which have failed within the warranty period. Service will be scheduled according to the normal work flow...
  • Page 4 • Merchandise sold by Gentron® which has been manufactured by and identified as the product of another company, such as gasoline engines. The product...

  • Page 5: Safety Guidelines

    Owner's anual Safety Guidelines = Definitions This manual contains important information that you need to know and understand in order to protect YOUR SAFETY and to PREVENT EQUIPMENT PROBLEMS. The following symbols help you recognize this information. Please read the manual and pay attention to these sections.

  • Page 6: General Precautions

    7500W Generator General Precautions WARNING! FAILURE TO FOLLOW THESE iNSTRUCTiONS CAN RESULT SEVERE iNJURY OR DEATH. DANGER Carbon Monoxide Using a generator indoors WiLL KiLL iN MINUTES. Carbon Monoxide Generator exhaust contains high levels of carbon monoxide (CO), a poisonous gas you cannot or smell.
  • Page 7 Owner's anual General Precautions (cont'd) Gasoline and Oil (cont'd} • Do not smoke, or allow sparks, flames or other sources of ignition around the engine and fuel tank. Fuel vapors are explosive. • Keep grounded conductive objects, such as tools, away from exposed, live electrical parts and...
  • Page 8 Generator General Precautions (cont'd) Work Area • Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. • Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Generators create sparks which may ignite the dust or fumes.
  • Page 9 Owner's anual General Precautions (cont'd) Electrical Safety (cont'd) • All connections and conduits from the generator to the load must only be installed by trained licensed electricians, and in compliance with all relevant local, state, and federal electrical codes and standards, and other regulations where applicable.
  • Page 10 7500W Generator General Precautions (cont'd) Personal Safety (cont'd) • Avoid accidental starting. Make sure the power switch is in its "OFF" position, and disconnect the spark plug wire when not in use. • Remove adjusting keys or wrenches before turning the generator on.
  • Page 11 Precautions (cont'd) Servicing Maintain labels and name plates on the generator and engine. These carry important information. If unreadable or missing, contact Gentron® immediately for a replacement. Generator service must be performed only qualified repair personnel. Service or maintenance performed...
  • Page 12 7500W Generator General Precautions (cont'd) Installation (cont'd) • If the generator is installed outdoors, it must be weatherproofed and should be soundproofed. should not be run outdoors without protection to the generator and wiring conduit. • The generator weighs 195 Ibs. Two or more people should assist when moving or lifting...
  • Page 13 Owner's anuaJ General Precautions (cont'd) Mechanical (cont'd) • Do not operate the generator with safety guards removed. While the generator is running, do not attempt to reach around the safety guard for maintenance or any other reason. • Keep hands, arms, long hair, loose clothing, and jewelry away from moving parts.
  • Page 14 7500W Generator General Precautions (cont'd) Extension Cord If an extension cord (not included) is used, make sure to use only UL approved cords having correct gauge and length according to the following table: Nameplate Amps (@ Cord Lengths full load} 0'=50' 50'=100' 1()0'=150'...

  • Page 15: Battery

    Owner's anual Battery To start generator with electric start you will need a battery (not included). You can use a 12v lawn tractor battery with the following specifications: The dimensions are Wx7.5" Dx5" Hx7" (including terminals). A rated cranking amperage of 200.

  • Page 16: Assembly

    7500W Generator Assembly Unpacking 1. Remove the generator and loose parts box from the carton. 2. Compare the loose parts with the inventory list below. Loose Parts (Wheel kit and handle) Check all loose parts against the following list. Contact your dealer toll free at 888.896.6881 if any of the loose parts...
  • Page 17 Owner's anuaJ Assembly Handle Installation. Start by installing the handle on the frame with two 8mm bolts. Then install the handle retainer shown. Floor Mount Instalation This generator has an option of not using the mobility kit. If this is desired, just install the 4 rubber mounts...
  • Page 18 7500W Generator Assembly Wheel Kit Installation Here is the hardware required to install Start by installing rubber floor mounts the support leg. Place a block of wood under the generator so that you don't onto the support have to hold it up while trying to install as shown.

  • Page 19: Operation

    Owner's anual Operation Fuel Tank Electric Start Oil Fill Control Panel NOTE: THE PARTS LISTED ABOVE ARE HELPFUL FOR LOCATING THE CONTROLS MENTIONED BELOW. CAUTION: Prior To First Using The Generator, The Engine Must Be Filled With A High Quality SAE 10w-30 Grade Engine Oil.
  • Page 20 7500W Generator Operation (cont'd) Starting 1. Turn the engine switch to the ON position. The engine switch enables and disables the ignition Ru..system. OFF ..OFF: To stop the engine RUN: To run the engine Key Start 2.
  • Page 21 Owner's anual Operation (cont'd) Starting 4. Operate the Recoil Starter: Turn the key to the "Run" position. Pull the starter grip lightly until you feel resistance, then pull briskly. Return the starter grip gently. Pulling the starter grip operates the recoil starter crank the engine.
  • Page 22 TO POWER SENSITIVE ELECTRONIC EQUIPMENT WITHOUT THE USE OF AN APPROVED LINE CONDITIONER MAY CAUSE DAMAGE TO THE EQUIPMENT. GENTRON® IS NOT RESPONSIBLE FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN APPROVED LINE CONDITIONER. 2. Once the...
  • Page 23 Owner's anual Operation (cont'd) Powering 12 Volt DC tools and Equipment: 1. Prior to powering tools and equipment, make sure the generator's rated voltage, and amperage capacity (12V DC) is adequate to supply all electrical loads that the unit wilt power. If powering exceeds the generator's...
  • Page 24 Generator Operation (cont'd) Spark Plug Service In order to service the spark plug, you will need a spark plug wrench (commercially available). Recommended spark plugs: NHSP LD F7TC. To ensure proper engine operation, the spark plug must be properly gapped and free of deposits.
  • Page 25 Owner's anual inspection, Cleaning, Maintenance WARNING! ALWAYS MAKE SURE THE ENGINE POWER SWITCH IS iN iTS "OFF" POSiTiON. DISCONNECT THE SPARK PLUG WiRE FROM THE ENGINE. AND ALLOW SUFFiCiENT TiME FOR THE ENGINE AND GENERATOR COMPLETELY COOL BEFORE PERFORMING ANY iNSPECTiONS, MAINTENANCE, OR CLEANING.

  • Page 26: Installation

    Generator Installation NOTE: PRIOR TO POWERING TOOLS AND EQUIPMENT MAKE SURE THE GENERATOR'S RATED VOLTAGE, WATTAGE AND AMPERAGE CAPACITY iS ADEQUATE TO SUPPLY ALL ELECTRICAL LOADS THAT THE UNiT WILL POWER. IF POWERING EXCEEDS THE GENERATOR'S CAPACITY, iT MAY BE NECCESSARY TO GROUP ONE OR MORE OF THE TOOLS...
  • Page 27 Owner's anuaJ Installation (cont'd) Supporting and Mounting Mount the generator on a concrete slab capable of supporting the weight of the generator. slab must extend on all sides beyond the frame by at least one foot. Contact a cement contractor for slab specifications if necessary.

  • Page 28: Compliance

    7500W Generator Compliance UNITED STATES ENVIRONMENTAL PROTECTION AGENCY, WASHINGTON, DC 20460 2005 Model Year Certifcate of Conformity • Manufacturer. Jiangsu Jiandong Group Co. Ltd. • Certificate Number: JDG-NRSI-05-04 • Effective Date: 12/09/2005 • Date Issued: 12/09/2005 Merrylin Zaw-Mon, Director, Compliance and Innovation Strategies Division,...

  • Page 29: Specifications

    anual Specifications AC emectricam Current Output 120V/240V AC @ 50/25A 60Hz Continuous/rated Wattage 6,000 Peak Wattage 7,500 O utl et Two 120V outlets, One 120V twist-lock One 120/240V twist-lock DO electrical 8.3 A Gasoline engine Horsepower Type 4-cycle OHV air-cooled recoil &...
  • Page 30 Generator Cylinder Head assy. APA Part No. Descri tion Part. No APG3009-A-01-JD HEAD COVER COMP. BOLT JF340-A-01 APG3009-A-02-JD HEAD COVER WASHER COMP. JF340-A-02 APG3009-A-03-JD WASHER COVER PACKING JF340-A-03 APG3009-A-04-JD HEAD COVER COMP. JF340-A-04 APG3009-A-05-JD HEAD COVER PACKING JF340-A-05 APG3009-A-06-JD FLANGE BOLT (M1OX 80) JF340-A-06 APG3009-A-07-JD...
  • Page 31 7500W Generator Cylinder barrel APA Part No. Description Part. No APG3009-B-01-JD FLANGE BOLT (M6X 14) JF340-B-01 APG3009-B-02-JD OIL LEVEL SWITCH ASSY. JF240-B-02 APG3009-B-03-JD 0-RING 14mm JF240-B-03 APG3009-B-04-JD JF340-B-02 FLANGE APG3705-B-05-JD CRANK CASE JF390-B-02 APG3009-B-06-JD BALL BEARING (6207) JF340-B-04 APG3009-B-07-JD WASHER( 4 8.3 x 1 17xl) JF340-B-05 APG3009-B-08-JD...
  • Page 32 Generator Crankcase cover system assy. APA Part No. Descri tion Part. No APG3009-C-01-JD DUCT COVER JD5000-A-01 APG3009-C-02-JD FLANGE BOLT (M8 X 35) JD5000-A-02 APG3009-C-03-JD OiL SCALE JF340-C-03B APG3009-C-04-JD OiL SCALE SEAL RiNG JF340-C-02 APG3009-C-05-JD OiL SEAL(35X 452X8) JF340-B-11 APG3009-C-06-JD FLANGE BOLT (M8X35) JF390-C-01 APG3009-C-07-JD...
  • Page 33 Generator Crankshaft assy. APA Part No. Descri tion Part. No APG3009-D-OI-JD CRANKSHAFT COMP. JF340-D-02 APG3009-D-02-JD BALANCER WEIGHT JF340-D-04...
  • Page 34 Generator Piston & Connecting Rod Assy. APA Part No. Descri tion Part. No APG3009-E-01-JD COMPRESSION RING A JF390-E-01 APG3009-E-02-JD COMPRESSION RING B JF390-E-02 APG3009-E-03-JD OIL RING A JF390-E-03 APG3009-E-04-JD OIL RING B JF390-E-04 APG3009-E-05-JD PISTON PIN CLIP (20 mm) JF240-E-05 APG3009- E-06-J D PI STON...
  • Page 35 Generator Recoil Starter Assy. APA Part No. Descri tion Part. No APG3009-F-01 PIVOT ADJUSTING JF340-F-01 APG3009-F-02-JD ROCKER ARM PIVOT JF340-F-02 APG3009-F-03-JD ROCKER JF340-F-03 APG3009-F-04-JD JF340-F-04 PIVOT BOLT (M8) APG3009-F-05-JD PUSH ROD GUIDE PLATE JF340-F-05 APG3009-F-06-JD ROD PUSH JF240-F-06 APG3009-F-07-JD VALVE LIFTER JF240-F-07 APG 3009- F- 08- J D...
  • Page 36 Generator Recoil Starter Assy. © APA Part No. Descri tion Part. No APG3009-G-01-JD RECOIL STARTER ASSY. JF340-G-01 APG3009-G-02-JD SETTING SCREW JF340-G-02 APG3009-G-03-JD SPRING RETAINER JF340-G-03 APG3009-G-04-J PLATEN SPRI NG JF340-G-04 APG3009-G-05-JD STARTER DETENT JF340-G-05 APG3009-G-06-JD DETENT SPRING JF340-G-06 APG3009-G-07-JD RECOIL STARTER REEL JF340-G-07...
  • Page 37 Generator Fan Cover Assy. APA Part No. Descri tion Part. No APG 3009- H-01 -J D SH ROU D J F340- H-01 APG3009-H-02-JD FLANGE BOLT (M6 X 14) JF340-H-02 APG3009-H-03-JD FAN COVER COMP. JF340-H-03 APG3009-H-04-JD WIRE HARNESS CLIP JF340-H-04...
  • Page 38 Generator Carburetor Assy. APA Part No. Descri tion Part. No APG3009-1-01-JD TUBE CLIP JD3800-B-01 APG3009-1-02-JD TUBE A JD3800-B-02 APG3009-1-03-JD TUBE B JD3800-B-03 APG3009-1-04-JD WIPE HARNESS CLIP JD3800-B-04 APG3009-1-05-JD DASHPOT CHECK VALVE JD3800-B-05 APG3009-1-06-JD MANUAL CHOKE STAY ASSY. JD3800-B-06 APG3009-1-07-JD CARBURETOR IRON GASKET JF340-1-05 APG3009-1-08-JD...
  • Page 39 Generator Flywheel Assy. APA Part No. Descri tion Part. No APG 3C O9-J-01 -J D FLYWH E E L J F340-J-01A APG3CO9-J-02-JD FLYWHEEL JF340-J-01 APG3CO9-J-03-JD SPECIAL WOODRUFF JF340-J-02 APG3CO9-J-04-JD COOLING JF340-J-03 APG3CO9-J-05-JD STARTER PULLEY JF340-J-04 APG3CO9-J-06-JD FLYWHEEL NUT (M16) JF340-J-05...
  • Page 40 Generator Ignition Assy. APA Part No. Descri tion Part. No APG3009-K-01-JD NOISE SUPPERSSOR CAP ASSY. JF340-K-01 APG3009-K-02-JD INGITION GOIL ASSY. JF340-K-02 APG3009-K-03-JD STOP SWITCH CORD JF340-K-03 APG3009-K-04-JD STOP SWITCH CORD HOLDER JF340-K-04 APG3009-K-05-JD FLANGE BOLT (M6 X 25) JF340-K-05 APG3009-K-06-JD CORD GROMMENT JF340-K-06...
  • Page 41 Generator Starter Motor Assy. APA Part No. Description Part. No APG3075-L-01-JD UNIT STARTER MOTOR JF340-L-01 APG3075-L-02-J CONTACTOR ASSY. J F340-L-02 APG3075-L-03-JD FLANGE BOLT (M8x35) JF340-L-03...
  • Page 42 Generator Control Assy. APA Part No. Descri tion Part. No APG3009-M-01-JD CONTROL ASSY. JF340-M-01 APG3009-M-02-JD CONTROL BASE COMP. JF340-M-02B APG3009-M-03-JD CONTROL ADJUSTING SPRING JF340-M-03 APG3009-M-04-JD PAN SCREW (M5 X 34) JF340-M-04 APG3009-M-05-JD FLANGE BOLT (M6 X 14) JF340-M-05 APG3009-M-06-JD GOVERNOR SPRING JF340-M-06 APG3009-M-07-JD...
  • Page 43 Generator Muffler Assy. APA Part No. Descri tion Part. No APG3009-N-01-JD FLANGE BOLT (M8 X 16) JD3800-B-01 APG3009-N-02-JD FLANGE BOLT (M6 X 12) JD3800-B-02 APG3009-N-03-JD MUFFLER STAY COMP. JD3800-B-03 APG3009-N-04-JD MUFFLER PROTECTOR SEAL JD3800-B-04 APG3009-N-05-JD MUFFLER SIDE PROTECTOR JD3800-B-05 APG3009-N-06-JD MUFF.
  • Page 44 Generator Air Cleaner ® APA Part No. Descri tion Part. No APG3009-O-01-JD AIR CLEANER COVER COMP JD3800-C-01 APG3009-O-02-JD AIR CLEANER ELEMENT JD3800-C-02 APG3009-O-03-JD FLANGE NUT (M5) JD3800-C-03 APG3009-O-04-JD AIR CLEANER SEPARATOR JD3800-C-04 APG3009-O-05-JD AIR CLEANER SEAL JD3800-C-05 APG3009-O-06-JD AIR CLEANER CASE COMP JD3800-C-06...
  • Page 45 Generator Fuel Tank Assy. APA Part No. Descri tion Part. No APG3009-P-01-JD FUEL FILLER CAP COMP JD3800-D-01 APG3009-P-02-JD FUEL FILTER JD3800-D-02 APG3009-P-03-JD FUEL TANK COMP. JD3800-D-03 APG3009-P-04-JD FUEL METER ASSY. JD3800-D-04 APG3009-P-05-JD FLAT SCREW JD3800-D-05 APG3009-P-06-JD FLANGE BOLT JD3800-D-06 APG3009-P-07-JD AIR DUCT WASHER JD3800-D-07 APG3009-P-08-JD...
  • Page 46 Generator Control Box Assy. APA Part No. Descri tion Part. No APG3009-Q-01-JD CONTROL PANEL COMP. JD6500BST-E-01 APG3009-Q-02-JD ENGINE SWITCH ASSY. JD6500BST-E-02 APG3009-Q-03-JD DC 12V OUTPUT JD6500BST-E-03 APG3009-Q-04-J VOLTM ETER ASSY. J D6500BST-E-04 APG3009-Q-05-JD 120V RECEPTACLE(Ru-22) JD6500BST-E-05 APG3009-Q-06-JD CIRCUIT BREAKER JD6500BST-E-06 APG3009-Q-07-JD 120V RECEPTACLE(L5-30) JD6500BST-E-07...
  • Page 47 Generator Frame Comp Assy. 31_P APA Part No. Descri tion Part. No APG3009-R-01-JD FUEL TANK MOUNTING RUBBER JD3800-F-01 APG3009-R-02-JD FRAME COMP. JD6500-C-01 APG3009-R-03-JD FLANGE BOLT (M6X 12) J03800-F-03 APG3009-R-04-JD FLANGE NUT _ JD3800-F-04 APG3009-R-05-JD JD3800-F-05 BOTTOM RUBBER (LEFT) APG3009-R-06-JD BOTTOM RUBBER (RIGHT) JD3800-F-06...
  • Page 48 Generator Generator 20 22 21 14 15 1 APA Part No. Descri tion Part. No APG3009-S-01-JD STATOR COVER JD6500-D-01 APG 3009- S- 02-J D STATO RAS SY. J D6500- D-02 APG3009-S-03-JD COOLING JD6500-G-03 APG3009-S-04-JD BRUSH ASSY. JD3800-G-04 APG3009-S-05-JD TAPPING SCREW JD3800-G-05 APG3009-S-06-JD RR HOUSING...
  • Page 49 Generator Generator APA Part No. De scription Part. No APG3009-S-18-JD HEX.BOLT (M5 X 20) JD3800-G-18 APG3009-S-19-JD VOLT CHANGE TERMINAL BR-AC-W JD3800-G-19 APG3009-S-20-JD PLAIN WASHER (5mm) JD3800-G-20 APG3009-S-21-JD HEX. NUT (M5) JD3800-G-21 APG3009-S-22-JD SPRING WASHER (5mm) JD3800-G-22 APG3009-S-23-JD CRANK CASE GROMMET JD3800-G-23...
  • Page 50 Generator Wheel & Hand Assy. 9_,s 8_(_ )--8 APA Part No. Descri tion Part. No APG3009-T-01-JD PIN SPLIT JD6500-T-01 APG3009-T-02-JD WSHER PLAIN JD6500-T-02 APG3009-T-03-J WH EEL J D6500-T-03 APG 3009-T-04-J BAFFLE J D6500-T-04 APG 3009-T-05-J SHAFT J D6500-T-05 APG3009-T-06-JD FLANGE BOLT (M6X 35) JD6500-T-06 APG3009-T-07-JD...
  • Page 51 Generator WHEEL & HAND ASSY. APA Part No. Descri tion Part. No APG3009-T-18-JD BRACKET JD6500-T-18 APG3009-T-19-JD BRACKET JD6500-T-19...

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