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DeWalt DWD520 Instruction Manual

DeWalt DWD520 Instruction Manual

1/2" (13mm) heavy-duty dual speed hammerdrills

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DEWALT Industrial Tool Co., 701 Joppa Road, Baltimore,
MD 21286
(NOV08)
Part No. 657416-00
DWD520,
DWD525
Copyright © 2008 DEWALT
The following are trademarks
for one or more DEWALT power tools: the yellow and black color scheme;
the "D" shaped air intake grill; the array of pyramids on the handgrip; the kit box configuration;
and the
array of lozenge-shaped
humps on the surface of the tool.
S
Definitions:
Safety
Guidelines
\
The definitions below describe the level of severity for each signal word. Please read the
manual and pay attention to these symbols.
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result
in death or serious injury.
A WARNING: Indicates a potentially hazardous sfuation
which, if not avoided, could
result in death or serious injury.
_&CAUTION:
Indicates a potentially
hazardous
situation which, if not avoided, may
result in minor or moderate
injury.
CAUTION: Used without the safety alert symbol indicates a potentially hazardous situation
which, if not avoided, may result in property
damage.
J
IF YOU HAVE ANY QUESTIONS
OR COMMENTS ABOUT THIS OR ANY DEWALT TOOL,
CALL US TOLL FREE AT: 1-800-4-DEWALT (1-800-433-9258)
_
WARNING: To reduce the risk of injury, read the instruction manual.
General
Power
Tool Safety
Warnings
_
ARNING! Read all safety warnings and all instructions. Failure to follow the warnings
and instructions may result in electric shock, fire and/or serious injury,
SAVE
ALL
WARNINGS
AND
INSTRUCTIONS
FOR FUTURE
REFERENCE
The term "power tool" in the warnings refers to your mains-operated
(corded) power tool or
battery-operated
(cordless) power tool.
1) WORK AREA SAFETY
a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres,
such as in the presence
of
flammable
liquids, gases or dust. Power tools create sparks which may ignite the dust
or fumes.
c) Keep children
and bystanders
away while operating
a power tooL Distractions can
cause you to lose control
2) ELECTRICAL
SAFETY
a) Power tool plugs must match the outlet. Never modify
the plug in any way. Do not
use any adapter plugs with earthed (grounded)
power tools. Unmodified plugs and
matching outlets will reduce risk of electric shock.
b) Avoid body contact
with earthed
or grounded
surfaces
such as pipes, radiators,
ranges
and refrigerators.
There is an increased risk of electric shock if your body is
earthed or grounded.
c) Do not expose power tools to rain or wet conditions.
Water entering a power tool will
increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling
or unplugging
the
power tooL Keep cord away from heat, oil, sharp edges or moving parts. Damaged
or entangled cords increase the risk of electric shock.
e) When operating
a power tool outdoors,
use an extension
cord suitable
for outdoor
use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
f) ff operating
a power tool in a damp location
is unavoidable,
use a ground fault circuit
interrupter (GFCI) protected supply, Use of a GFCI reduces the risk of electric shock.
3) PERSONAL SAFETY
a) Stay alert, watch what you are doing and use common
sense when operating
a
power tool Do not use a power tool while you are tired or under the influence
of
drugs, alcohol or medication.
A moment of inattention while operating power tools may
result in serious personal injury,
b) Use personal protective
equipment.
Always wear eye protection.
Protective equipment
such as dust mask, non-skid safety shoes, hard hat, or hearing protection
used for
appropriate
conditions will reduce personal injuries.
c) Prevent
unintentional
starting.
Ensure
the switch
is in the off position
before
connecting
to power source
and/or battery
pack, picking
up or carrying
the tooL
Carrying power tools with your finger on the switch or energising power tools that have
the switch on invites accidents.
d) Remove any adjusting
key or wrench before turning
the power tool on. A wrench or
a key left attached to a rotating part of the power tool may result in personal injury,
e) Do not overreach. Keep proper footing and balance at all times. This enables better
control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing
or jewellery.
Keep your hair, clothing
and
gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in
moving parts.
g) ff devices are provided for the connection
of dust extraction
and collection
facilities,
ensure
these are connected
and properly used. Use of dust collection
can reduce
dust-related hazards.
4) POWER TOOL USE AND CARE
a) Do not force the power tooL Use the correct power tool for your application.
The
correct power tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power tool
that cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect
the plug from the power source and/or the battery pack from the power
tool before making any adjustments,
changing
accessories,
or storing power tools.
Such preventive safety measures reduce the risk of starting the power tool accidentally,
d) Store idle power tools
out of the reach of children
and do not allow persons
unfamiliar
with the power tool or these instructions
to operate the power tool Power
tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment
or binding of moving parts, breakage
of parts and any other
condition
that may affect
the power tool's
operation.
If
damaged,
have the power tool repaired
before use. Many accidents are caused by
poorly maintained power tools.
f) Keep cutting
tools sharp
and clean. Properly maintained
cutting tools with sharp
cutting edges are less likely to bind and are easier to control.
g) Use the power
tool, accessories
and tool bits
etc., in accordance
with these
instructions
taking
into
account
the working
conditions
and the work
to be
performed.
Use of the power tool for operations different from those intended could
result in a hazardous situation.
5) SERVICE
a) Have your power
tool serviced
by a qualified
repair person
using only identical
replacement
parts. This will ensure that the safety of the power tool is maintained.
Additional
Safety
Rules
for Hammerdrills
Wear ear protectors
with impact drills. Exposure to noise can cause hearing loss.
Use auxiliary
handles supplied
with the tooL Loss of control can cause personal injury.
Hold power
tools
by insulated
gripping
surfaces
when performing
an operation
where the cutting
tool may contact
hidden wiring or its own cord. Contact with a "live"
wire will make exposed metal parts of the tool "live" and shock the operator.
Use clamps or another practical
way to secure and support
the workpiece
to a stable
platform.
Holding the work by hand or against your body leaves it unstable and may lead to
loss of control
Wear ear protectors
when hammering
for extented periods
of time. Prolonged exposure
to high intensity noise can cause hearing loss. Temporary hearing loss or serious ear drum
damage may result from high sound levels generated by hammer drilling.
Wear safety goggles
or other eye protection.
Hammering and drilling operations cause
chips to fly,Flying particles can cause permanent eye damage. Wear a dust mask or respirator
for applications that generate dust. Ear protection may be required for most applications.
• Always
use the side handle supplied
with the tooL Tighten the side handle securely
before use. Keep a firm grip on the tool at all times. Do not attempt to operate this tool
without
holding
it with both hands. Operating this tool with one hand will result in loss of
control Breaking through or encountering hard materials such as re-bar may be hazardous
as well.
Hammer bits and tools get hot during operation.
Wear gloves when touching them.
Do not operate this tool for long periods
of time. Vibration caused by hammer action may
be harmful to your hands and arms. Use gloves to provide extra cushion and limit exposure
by taking frequent rest periods.
• Air vents often cover moving parts and should
be avoided.
Loose clothes, jewellery or
long hair can be caught in moving parts.
• An extension
cord must have adequate
wire size (AWG or American
Wire Gauge) for
safety. The smaller the gauge number of the wire, the greater the capacity of the cable, that
is 16 gauge has more capacity than 18 gauge. An undersized cord will cause a drop in line
voltage resulting in loss of power and overheating. When using more than one extension to
make up the total length, be sure each individual extension contains at least the minimum
wire size. The following table shows the correct size to use depending on cord length and
nameplate ampere rating, ff in doubt, use the next heavier gauge. The smaller the gauge
number, the heavier the cord.
Ampere Rating
More
Than
0
6
10
12
Not More
Than
6
10
12
16
Minimum Gauge for Cord Sets
Volts
Total Length of Cord in Feet (meters)
120V
25 (7.6)
50 (15.2)
100 (30.5)
150 (45.7)
240V
50 (15.2)
100 (30.5)
200 (61.0)
300 (91.4)
AWG
18
18
16
14
16
16
16
12
16
14
14
12
14
12
Not Recommended
_ WARNING: Always use eye protection.
All users and bystanders must wear eye protection
that conforms to ANSI Z87.1.
_ WARNING: Always
wear proper
personal
hearing
protection
that conforms
to ANSI
$12.6 ($3.19) during use. Under some conditions and duration of use, noise from this product
may contribute to hearing loss.
WARNING: ALWAYS use safety glasses. Everyday eyeglasses
are NOT safety glasses.
Also use face or dust mask if cutting operation is dusty, ALWAYS WEAR CERTIFIED SAFETY
EQUIPMENT:
• ANSI Z87.1 eye protection (CAN/CSA Z94.3),
• ANSI $12.6 ($3.19) hearing protection,
• NIOSH/OSHA/MSHA
respiratory protection.
WARNING:
Some dust created by power sanding,
sawing, grinding, drilling, and other
construction
activities
contains chemicals
known to cause cancer, birth defects or other
reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated
lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To
reduce your exposure to these chemicals: work in a well ventilated area, and work with approved
safety equipment, such as those dust masks that are specially designed to filter out microscopic
particles.
• Avoid prolonged
contact
with dust from power
sanding,
sawing,
grinding,
drilling,
and other construction
activities.
Wear protective
clothing
and wash exposed
areas
with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may
promote absorption of harmful chemicals.
WARNING: Use of this tool can generate and/or disburse dust, which may cause serious and
permanent respiratory or other injury, Always use NIOSH/OSHA approved respiratory protection
appropriate for the dust exposure. Direct particles away from face and body,
The label on your tool may include the following symbols. The symbols and their definitions
are as follows:
V........................ volts
Hz ...................... hertz
min .................... minutes
....
................. direct current
@ ...................... Class I Construction
(grounded)
[] ...................... Class II Construction
(double insulated)
.../min ............... per minute
A ....................... amperes
W...................... watts
'_ .................... alternating current
.................... alternating or direct current
no ..................... no load speed
@ ..................... earthing terminal
..................... safety alert symbol
BPM ................. beats per minute
RPM ................. revolutions per minute

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Summary of Contents for DeWalt DWD520

  • Page 1 Vibration caused by hammer action may The following are trademarks for one or more DEWALT power tools: the yellow and black color scheme; be harmful to your hands and arms. Use gloves to provide extra cushion and limit exposure the "D"...
  • Page 2: Operation

    2. Always apply pressure in a straight line with the bit. Use enough pressure to keep the drill bit DEWALT will maintain the tool and replace worn parts caused by normal use, for free, any time biting, but do not push hard enough to stall the motor or deflect the bit.
  • Page 3 Le martelage et la POUR TOUTE QUESTION OU TOUT COMMENTAIRE RELATIF A CET OUTIL OU _, PROPOS perforation peuvent projeter des fragments. Les particules projetees peuvent endommager DE TOUT AUTRE OUTIL DEWALT, COMPOSER SANS FRAIS LE" 1-800-4-DEWALT (1-800- les yeux irreversiblement. 433-9258).
  • Page 4: Entretien

    (y compris I'inspection et le remplacement de la brosse) doivent _tre rSalisSs par un centre de _AVERTISSEMENT : Pour reduire le risque de blessures corporelles graves, eteindre rSparation en usine DEWALT, un centre de rSparation autoris6 DEWALT ou par un personnel de I'outil et le debrancher avant d'effectuer tout reglage ou d'enlever ou d'installer rSparation professionnel.
  • Page 5 1) SEGURIDAD EN EL AREA DE TRABAJO Para garantizar la seguridad, un cable prolongador debe tener un tama_o de cable a) Mantenga el #rea de trabajo limpia y bien iluminada. Las areas abarrotadas y oscuras adecuado (AWG o Calibre de conductor de Estados Unidos). Cuanto mas pequedo sea propician accidentes.
  • Page 6 DEWALT reparara, sin cargo, cualquier falla que surja de defectos en el material o la fabricaci6n 2. Aplique siempre presiCn en linea recta con la broca. Utilice presiCn suficiente para del producto, por hasta tres a_os a contar de la fecha de compra.
  • Page 7 0-1 200 / 0-3 500rpm Golpes por minuto 0-56 000 bpm 0-56 000 bpm SOLAMENTE PARA PROPOSITO DE Mt_XICO: IMPORTADO POR: DEWALT S.A. DE C.V. BOSQUES DE ClDROS, ACCESO RADIATAS NO.42 3A. SECCION DE BOSQUES DE LAS LOMAS DELEGACl0N CUAJIMALPA, 05120, MEXICO, D.R TEL.

This manual is also suitable for:

Dwd525