Craftsman 917.275401 Owner's Manual

Lawn tractor 18.0 hp, 42" mower electric start automatic transmission
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Owner's Manual
JCRRFTSMRN°J
LAWN TRACTOR
18.0 HP, 42" Mower
Electric Start
Automatic Transmission
Model No.
917.275401
[_
his product has a low emission engine which operates
differently from previously
built engines. Before you start the
engine, read and understand
this Owner's Manual.
IMPORTANT:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon - Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A
Visit our Craftsman
website:www.sears.com/craftsman

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Summary of Contents for Craftsman 917.275401

  • Page 1 Call: Read and follow all Safety 1-800-659-5917 Rules and Instructions before Sears Craftsman Help Line operating this equipment. 5 am - 5 pm, Mon - Sat Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A Visit our Craftsman...
  • Page 2 ProductSpecifications......6 Storage..........28 AssemblyPre-Operation ......8 Troubleshooting ........29 Operation..........11 Repair Parts......... 34 Sears Service......B ack Cover Maintenance ........17 LIMITED WARRANTY ON CRAFTSMAN TRACTOR AND BATTERY 2-YEAR ON TRACTOR When used and maintained according to the operator's manual...
  • Page 3 IMPORTANT: This cutting machine is capable of amputating hands and feet and throw- ing objects. Failure to observe the following safety instructions could result in serious injury or death. • Never direct discharged material _,WARNING: In order to prevent toward anyone.
  • Page 4 I1.SLOPE OPERATION • Never carry children, even with the Slopes are a major factorrelated to loss of blades shut off. They may fall off and controland tip-over accidents,which can be seriously injured or interfere with result in severeinjury or death. Opera- safe machine operation.
  • Page 5 • Remove gas-powered equipment from • Keep machine free of grass, leaves, the truck or trailer and refuel it on the other debris build-up. Clean oil or fuel ground. If this is not possible, then spillage and remove any fuel-soaked debris.
  • Page 6 PROTECTION W/O Filter: 3.0 Pints AGREEMENTS Spark Plug: Champion RC12YC Congratulations on making a smart pur- (GAP: .030") chase. Your new Craftsman@ product Ground Speed Forward: designed and manufactured for years (MPH): Reverse: dependable operation. But like all prod- Tire Pressure:...
  • Page 7 Steering Wheel Steering Wheel insert (1) Large Flat Washer Steering Steering Wheel Adapter Extension Boot Shaft Steering (1) 5/16 Lock Washer (1) Hex Bolt 5/16-18 Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge _(1) Knob For Future Use Keys Slope Sheet...
  • Page 8 Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure...
  • Page 9 7. Slide seat until a comfortableposition NOTE: You may now roll or drive your is reachedwhich allows you to press tractor off the skid. Follow the appropriate clutch/brakepedal all the way down. instruction below to remove the tractor 8. Get off seat without moving its ad- from the skid.
  • Page 10 CHECK TIRE PRESSURE V'CHECKLIST The tires on your tractor were overinflated Before you operate your new tractor, at the factory for shipping purposes. Cor- wish to assure that you receive the best rect tire pressure is importantfor best performance and satisfaction from this cutting performance.
  • Page 11 These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. I'-,I REVERSE NEUTRAL HIGH CHOKE FAST SLOW IGNITION SWITCH ® ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE OPERATION...
  • Page 12 KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations various controls and adjustments. Save this manual for future reference. Ignition Switch Attachment ROS "ON" Position Clutch Lever ..
  • Page 13 The operation of any tractor result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.
  • Page 14 TO OPERATE MOWER Slowly move motion control lever to Your tractor is equipped with an operator reverse (R) position to start movement. presence sensing switch. Any attempt When use of the ROS is no longer by the operator to leave the seat with the needed, turn the ignition key clockwise...
  • Page 15 Transmission Engaged ,_CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. IMPORTANT: When operating in tempera- tures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.
  • Page 16 COLD WEATHER STARTING ( 50 ° F and Slowly move motion control lever to full forward position and hold for five below) (5) seconds, or approximately 40 feet. When engine starts, allow engine Slowly move lever to full reverse posi- to run with the throttle control in the...
  • Page 17 MA,.TE.A.CE SC.EOULE /_/_X'x_'_/_ " FILL IN DATES AS YOU COMPLETE /__/_ _/_/O.Oq. _" REGULAR SERVICE /_r/_'_d_VSERVlOE DATES Check Brake Operation Check Tire Pressure Check Operator Presence ROS Systems Check for Loose Fasteners Sharpen/Replace Mower Blades Lubrication Chart Check Battery Level Clean Battery and Terminals Check Transaxle...
  • Page 18 TRACTOR ROS "ON" Position Engine "ON" Position (Normal Operation) Alwaysobserve safetyrules when per- formingany maintenance. BRAKE OPERATION If tractor requiresmore than five (5) feet to stop at highest speed in highest gear on a level,dry concreteor paved surface,then brakemust be checkedand adjusted. (See "TOADJUST BRAKE"in the Service and •...
  • Page 19 NOTE: Do not use a nail for balancing • Inspect cooling fins for dirt, grass clip- blade. The lobes of the center hole may pings and other materials. To prevent appear to be centered,but are not. damage to seals, do not use com- •...
  • Page 20 Oil Drain Valve Align tabs on cover with slots in blower housing and replace cover. Hook handle on cover and push down Closed on handle to close. IMPORTANT: Petroleum solvents, such Locked as kerosene, are not to be used to clean Position the cartridge.
  • Page 21 MUFFLER CLEANING • Clean engine, battery, seat, finish, etc. Inspect and replace corroded muffler of all foreign matter. spark arrester (if equipped) as it could cre- • Keep finished surfaces and wheels free ate a fire hazard and/or damage. of all gasoline, oil, etc.
  • Page 22 WARNING: SERVICE OR ADJUSTMENTS: TO AVOID SERIOUS INJURY, BEFORE PERFORMING Depress clutch/brake pedal fully and set parking brake. Place motion control lever in neutral (N) position. Place attachment clutch in "DISENGAGED" position. Turn ignition key to "STOP" and remove key. Make sure the blades and all moving parts have completely...
  • Page 23 8. Placeflat washer and clutch spring on • If links are not equal in length, adjust idler pulley bolt and secure with small one link to same length as other link. retainerspring. • To lower front of mower loosen nut "E" 9.
  • Page 24 3. Installmower (See"To InstallMower" With parking brake "Engaged" in this sectionof this manual). Nut "A" Mandrel Idler Do not touch this nut. If further brake Pulley adjustment is necessary contact a Sears or other qualified service center. TO CHECK AND ADJUST BRAKE TO REPLACE MOTION...
  • Page 25 TRANSMISSION REMOVAL/ REPLACEMENT Engine Pulley Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating tractor. See "PURGE TRANSMISSION" Clutching Idler_ the Operation section of this manual. TO ADJUST STEERING WHEEL ALIGN- MENT If steering wheel...
  • Page 26 If "jumpercables"are used for emergency starting, follow this procedure: IMPORTANT:Yourtractor is equipped with a 12volt system.The othervehicle must also be a 12volt system.Do not use your tractor battery to start other vehicles. TO ATTACHJUMPERCABLES- 1. Connect one end of the RED cable to the POSITIVE(+) terminal of each Terminal battery(A-B),taking care not to short...
  • Page 27 ENGINE IMPORTANT: Damage to the needle valve and the seat in carburetor may result Maintenance, repair, or replacement of the if screw is turned in too tight. emission control devices and systems, which are being done at the customers expense, PRELIMINARY SETTING may be performed...
  • Page 28 Immediately prepare your tractor for stor- hose, or tank during storage. Also, alcohol age at the end of the season or if the trac- blended fuels (called gasohol or using tor will not be used for 30 days or more. ethanol or methanol) can attract...
  • Page 29 TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM CAUSE CORRECTION Will not start 1. Out of fuel. Fill fuel tank. See "TO START ENGINE" Engine not "CHOKED" properly. Operation section. 3. Wait several minutes before Engine flooded.
  • Page 30 TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM CAUSE CORRECTION Loss of power Faulty spark plug. Clean and regap or change (cont.) spark plug. Dirty fuel filter. Replace fuel filter. Stale or dirty fuel. Empty fuel tank and refill tank with fresh, clean gasoline.
  • Page 31 TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM CAUSE CORRECTION Mower blades will 1. Obstruction in clutch Remove obstruction• not rotate mechanism• Worn/damaged mower drive Replace mower drive belt• belt. Frozen idler pulley• Replace idler pulley•...
  • Page 33 TRACTOR - - MODEL NUMBER 917.275401 SCHEMATIC 02836 193374 / 390 SOLENOID STARTER TO :01 BLACK GRAY REVERSE SWITCH SHORTING CONNECTOR BLACK ..f_/_ _1 NOT IN REVERSE ........ SPARK PLUGS SLAC_'_'H_TE IGNITION • UNIT _. "_:" (2 PLUGS ............................ON TWIN CYL.
  • Page 34 TRACTOR - - MODEL NUMBER 917.275401 ELECTRICAL...
  • Page 35 TRACTOR - - MODEL NUMBER 917.275401 ELECTRICAL PART DESCRIPTION 163465 Battery 74760412 Bolt Hex Hd 1/4-20 unc x 3/4 176689 Box Battery 176138 Switch, Interlock 183759 Harness Asm Light W/4152j 4152J Bulb Light #1156 4799J Cable Battery 6 Ga. 11" red 146147 Cable Battery 175158...
  • Page 36 TRACTOR - - MODEL NUMBER 917.275401 CHASSIS AND ENCLOSURES chassis-Laser-It.stlt...
  • Page 37 TRACTOR - - MODEL NUMBER 917.275401 CHASSIS AND ENCLOSURES PART DESCRIPTION 174619 Chassis 176554 Drawbar 155272 Bumper Hood/Dash 193510X012 Dash STD533710 Bolt, Carriage 3/8-16 x 3/4 174996 Panel, Dash, L.H. 172105X010 Panel, Dash, R.H. 17490608 Screw Thdrol 3/8-16 x 1/2 185682X613 Hood Assembly 184921...
  • Page 38 TRACTOR - - MODEL NUMBER 917.275401 GROUND DRIVE 16 _52 /103 drive-hydro,stlt...
  • Page 39 TRACTOR - - MODEL NUMBER 917.275401 GROUND DRIVE PART PART DESCRIPTION DESCRIPTION Transmission (See Breakdown) 134683 Guide, Belt, Mower Drive RH Hydro Gear Model 322-0510 169183 Strap, Torque, Lh 192706 Rod, Shift 169182 Strap, Torque, Rh STD561210 Pin, Cotter 1/8 x 1 137057 Spacer, Axle STD551125...
  • Page 40 TRACTOR - - MODEL NUMBER 917.275401 STEERING ASSEMBLY ,.._ ..]+"-'---_ 43 _ /" 82 / 1" steering pl.lt...
  • Page 41 TRACTOR - - MODEL NUMBER 917.275401 STEERING ASSEMBLY PART DESCRIPTION 186780 Steering Wheel 175131 Axle Assembly 169840 Spindle Assembly, L.H. 169839 Spindle Assembly, R.H. 6266H Washer Thrust 121748X Washer 25/32 x 1-5/8 x 16 Ga. 19272016 Washer 27/32 x 1-1/4 x 16 Ga. 12000029 Ring, Klip 3366R...
  • Page 42 TRACTOR - - MODEL NUMBER 917.275401 ENGINE OPTIONAL EQUIPMENT Spark Arrester engine-bsA PART PART DESCRIPTION DESCRIPTION 137040 170545 Line, Fuel Control, Throttle/Choke 181654 17720408 Screw, Hex Head, Thread Plug Drain Oil Easy 124028X Bushing, Snap, Fuel Line Cutting 1/4-20 x 1/2 17670412 Screw, Hex Washer Head, Engine, Briggs Model 31H777-...
  • Page 43 TRACTOR - - MODEL NUMBER 917.275401 SEAT ASSEMBLY °-q seat It.knob PART PART DESCRIPTION DESCRIPTION 188716 Seat 174648 Bracket Pnt Mounting Switch 180166 121248X Bracket Pnt Pivot Seat (blk) Bushing Snap BIk Ny150 Id 71110616 Bolt Fin Hex 3/8-16 unc x 1 72050412 Bolt Rdhd Sht Nk 1/4-20 x 1-1/2 19131610...
  • Page 44 133644 Decal Customer Maintenance 138311 Decal, Lift Handle 193545 Decal Hood Side 166960 Decal, By-Pass 186282 Decal Fender, Craftsman 179768X428 Pad, Footrest LH STLT 156439 Decal 179769X428 Fender Danger Pad, Footrest RH STLT 138047 Decal 194249 Battery Manual, Owner's, English...
  • Page 45 TRACTOR - - MODEL NUMBER 917.275401 LIFT ASSEMBLY • /"_ 13 ..-...._ 31_ lift-rh=l piece3 KEY PART PART NO. NO. DESCRIPTION DESCRIPTION 159460 Washer Asm Inner Spring W/ STD624008 Retainer Spring 173288 Link Front Plunger 159471 Shaft Asm. Lift 73350800 Nut Jam Hex 1/2-13 unc 105767X Pin Groove...
  • Page 46 TRACTOR - - MODEL NUMBER 917.275401 MOWER DECK .146 19//_ 42 deck man-t-path...
  • Page 47 TRACTOR - - MODEL NUMBER 917.275401 MOWER DECK PART PART DESCRIPTION DESCRIPTION 165892 Mower Deck Assembly, 42" 72110612 Bolt Carr. Sh. 3/8-16 x 1-1/2 Gr. 5 STD533107 Bolt 131494 Pulley, Idler, Flat 138017 Bracket Assembly, Sway Bar, 73900600 Nut Lock 3/8-16 uric Front 140088 Guard, Mandrel, L.H.
  • Page 49 TRACTOR - - MODEL NUMBER 917.275401 HYDRO TRANSAXLE - - MODEL NUMBER 322-0510 PART PART DESCRIPTION DESCRIPTION 170351 Kit, Main Housing 170413 Bolt, Square Head - Brake Nut, Castle 5/16-24 Main Housing, Machined 170415 Pin, Cotter 3/32x3/4 Bushing .865 X .985 X .790 170416 170352 Kit, Side Housing...
  • Page 50 TRACTOR - - MODEL NUMBER 917.275401 BRIGGS & STRATTON ENGINE-MODEL NUMBER 31H777, TYPE NUMBER 0297-E1 43,_ 684'_ 1 1_ 584_ 1330 REPAIR MANUAL 307_ 1264I_ 1329 REPLACEMENT ENGIN_ 358 ENGINE GASKET SET 868_ 146_ 943 0 6170 1022 51 (_ 691@ 524 _ 8420...
  • Page 51 TRACTOR - - MODEL NUMBER 917.275401 BRIGGS & STRATTON ENGINE-MODEL NUMBER 31H777, TYPE NUMBER 0297-E1 1095 VALVE GASKET 617 O 1022 1022 6170 516_ 1023 404_ 614 _ _505_) 1119_ 2ooi %5 267 _' 305A 1267 1070 3091 697 _ 1005 1040 803_...
  • Page 52 TRACTOR - - MODEL NUMBER 917.275401 BRIGGS & STRATTON ENGINE-MODEL NUMBER 31H777, TYPE NUMBER 0297-E1 142_ _117 / 127A 1091 _1o6 276A@ 947A_ NIKKI 276 @ 950_ 1266AO 627_ 1266 0 121 CARBURETOR OVERHAUL KIT 987(_ 104 _ 1270 231_ 105 _ 1370 1266@...
  • Page 53 TRACTOR - - MODEL NUMBER 917.275401 BRIGGS & STRATTON ENGINE-MODEL NUMBER 31H777, TYPE NUMBER 0297-E1 PART PART DESCRIPTION DESCRIPTION 697174 Cylinder Assembly 690577 O Seat-Inlet 399265 Kit-Bushing/Seal (Magneto Side) 690464 Valve-Choke (Manual Choke) 391086 ° Seal-Oil (Magneto Side) 108A 695419 Valve-Choke (Nikki) 697188 Sump-Engine...
  • Page 54 TRACTOR - - MODEL NUMBER 917.275401 BRIGGS & STRATTON ENGINE-MODEL NUMBER 31H777, TYPE NUMBER 0297-E1 PART PART DESCRIPTION DESCRIPTION 693551 Motor-Starter 690968 • + Seal-Valve 690323 Bolt (Starter Motor) 690960 Screw (Rocker Cover) 497608 Brush Set 690589 • SeaI-O Ring (Oil Pump Cover) Solenoid-Fuel 495859 Armature-Magneto...
  • Page 55 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL 15 DEGREES MAX. down the face of slopes, never across the face. Do not mow WARNING: To avoid serious injury, operate your tractor up and slopes greater than 15 degrees.
  • Page 56 ©Sears Brands, ®Registered Trademark / TMTrademark / SMService Mark of Sears Brands, LLC ® Marca Registrada / TMMarca de Fabrics / SMMarca de Servicio de Sears Brands, LLC MCMarque de commerce / MDMarque deposee de Sears Brands, LLC 194249 Rev. 1 09.13.05 Printed in U.S.A.

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