Craftsman 580.762012 Owner's Manual
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Craftsman 580.762012 Owner's Manual

Craftsman 580.762012 Owner's Manual

5.0 horsepower 2000 psi 2.2 gpm high pressure washer
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_E/,_\_ Owner's Manual
CRRFTSHRN°
5.0 HORSEPOWER
2000 PSi
2.2 GPM
HIGH PRESSURE WASHER
Model No.
580.762012
CAUTmON:
Before using this
product, read this manual and
follow all Safety Rules and
Operating Instructions.
HOURS:
Mon. - Fri. 8 a.m. to 5 p.m. (CST)
SEARS,
ROEBUCK
and
CO., Hoffman
Estates,
Part Nor B34!8 Draft 0 (07/31/98)
IL 60179
U.S.A.

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  • Page 1 _E/,_\_ Owner's Manual CRRFTSHRN° 5.0 HORSEPOWER 2000 PSi 2.2 GPM HIGH PRESSURE WASHER Model No. 580.762012 CAUTmON: Before using this product, read this manual and follow all Safety Rules and Operating Instructions. HOURS: Mon. - Fri. 8 a.m. to 5 p.m. (CST) U.S.A.

  • Page 2: Limited One-Year Warranty

    HIGH PRESSURE WASHER For one year from the date of purchase, when this Craftsman High Pressure Washer is maintained and operat- ed according to the instructions in the owner's manual, Sears will repair, free of charge, any defect in material and workmanship.
  • Page 3 CAUTION: ALWAYS DISCONNECT SPARK PLUG WiRE AND PLACE WIRE WHERE IT CAN- NOT CONTACT SPARK PLUG, TO PREVENT ACCIDENTAL STARTING WHEN SETTING TRANSPORTING, ADJUSTING OR MAKING REPAIRS TO YOUR HIGH PRESSURE WASHER. Never move the machine by pulling on the high pressure hose.

  • Page 4: Carton Contents

    HOW TO SET UP YOUR PRESSURE WASHER CARTON CONTENTS The following parts are shipped loose with your pressure For the most part, your Craftsman High Pressure Washer washer. Before assembling, become familiar with each has been assembled at the factory. You must, however, attach the wire form, assemble the spray gun and attach piece.
  • Page 5 HOW TO SET UP YOUR PRESSURE WASHER Place assembled spray gun on holder. (continued) • Cut the tie wraps on the high pressure hose and connect to spray gun. Tighten by hand. Remove plastic cap and connect high pressure hose to pump. Tighten by hand. Place turbo nozzle in grommet hole in base.
  • Page 6 KNOW YOUR HnGH PRESSURE WASHER Read this owner's manual and safety rules before operating your high pressure washer. Compare the illustrations with your high pressure washer to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Spray Gun Chemical Injection Tube and Filter...

  • Page 7: How To Use The Adjustable Nozzle

    HOW TO USE YOUR PRESSURE WASHER If you get the spray nozzle too close, especially using high pressure mode, you may damage the -IF YOU HAVE ANY PROBLEMS operating your cleaning surface. pressure washer, please call the pressure washer APPLYING DETERGENT AND CLEANING WITH helpline at 1-800-222-3136.

  • Page 8: Before Starting The Pressure Washer

    Before operating the engine you will need to do the BEFORE STARTING THE PRESSURE WASHER following: WARNING: Improperlymaintainingthis engine Place pressure washer on a Ievel surface. or failing to correcta problem beforeoperation couldcausea malfunctioninwhichyou could be Place ignition switch lever in STOP or OFF position. seriously injured.
  • Page 9 ,RINSING WiTH THE PRESSURE WASHER HOW TO START YOUR PRESSURE WASHER You have assembled your high pressure washer and WARNING Be extremely careful if you have prepared the engine for starting. You are now ready must use the pressure washer from ladder, to clean your car, boat or whatever you plan to clean.
  • Page 10 • Move Ignition Switch Lever to the ON position. Return the starter grip handle slowly. IGNITION SWITCH LEVER TO STOP YOUR PRESSURE WASHER Move the ignitionSwitch Lever to the OFF position. ° Wait for the engine to idle down. • Simply shutting off the engine will not release pressure in the system.

  • Page 11: Product Specifications

    CUSTOMER RESPONSIBILITIES MAINTENANCE SCHEDULE HOURLY OPERATING INTERVAL SERVICE DATES FiLL IN DATES AS YOU COMPLETE REGULAR SERVICE Every 25 Before Each Hours or Hou_s Every 100 MAINTENANCE TASK Yearly Yearly "'PRESSURE WASHER ,..... " "' Check/clean water inlet screen on quick-connect. Check high pressure hose, Check.

  • Page 12: Before Each Use

    BEFORE EACH USE ENGINE MAINTENANCE CHECKING OIL LEVEL Check water inlet screen for damage. = Check high pressure hose for leaks. Oil level should be checked before each use, and at least Check detergent inlet hose and filter for damage. after every 5 hours of operation as follows: Check gun and wand assembly for leaks.

  • Page 13: Servicing The Air Cleaner

    SERVICING THE AIR CLEANER CLEANIREPLACE SPARK PLUG Your engine will not run properly and may be damaged Change the spark plug every 100 hours of operation or if you run it with a dirty air cleaner. once each year, whichever comes first. This will help your engine to start easier and run better.
  • Page 14 • Use the wire included in the kit or a small paper clip to free the foreign materials clogging or restricting the nozzle. Reinstall orifice into nozzle. DO NOT overtighten. Reconnect nozzle to nozzle extension. Insertwire into the nozzle orifice,and turn it back and forth to clear any obstruction.

  • Page 15: After Each Use

    Should any damage be found, CHANGE OIL replace hose. DO NOT attempt to repair a damaged hose. Replace hose with the genuine Craftsman part. While engine is still warm, drain oil from crankcase. Refill with recommended grade. (See Changing Oil Level on Drain water from hose and properly hang it on the Page 12.)
  • Page 16 PROBLEM CAUSE CORRECTION Pump has following problems: Nozzlein low pressure mode. Pull nozzle backward for high failure to produce pressure, or pressure mode. Water inlet is blocked. erratic pressure, chattering, toss of Clear inlet. pressure, low water volume. Inadequate water supply. Provide adequate water flow at least 2.5 gpm, Inlet hose is kinked or leaking.

  • Page 18: Cylinder Barrel

    CRAFTSMAN 2000 PSi HIGH PRESSURE WASHER 580.762012 HONDA 4-Cycle Engine GC160QHA CYLINDER BARREL Ref No, Part No. Cylinder Assembly 12000-ZL8-000 Clip, Valve Guide 12216-ZE5-300 Cover, Head 1231t-ZL8_000 Cover Comp., Breather 12355-ZL8-000 Bolt, Flange (6x12) 90013-883-000 Bolt, Flange (6x!4) 90014-952-000 OIl Seal (25.4x62x6)
  • Page 19 HONDA 4-Cycle Engine GC160QHA CRANKCASE COVER E-I? Ref No. Description P_artNo. 11300-ZL8-600 Cover Assembly, Crankcase (Q-Type) 15625-ZE1-003 Gasket, Oil Filler Cap 15650+ZL8-003 Gauge Assembly, Oil Level 16510-ZL8-000 Governor Assembly 16511+ZL8-000 Weight, Governor 16512-ZL8+000 Holder, Governor Weight 16513-ZE1-000 Pin, Governor Weight 16531-ZE1-000 Slider, Governor 16542t-ZL8-000...

  • Page 20: Fan Cover

    HONDA 4-Cycle Engine GC160QHA PISTON ° Ref No. Description PaN No. Ring Set, Piston (Riken) 13010-ZL8-003 Piston 13101 -ZL8-O00 Pin, Piston 13111 -ZEO-O00 Rod Assembiy, Connecting 13200-ZL8-000 Bolt, Connecting Rod 90001-ZE1-000 Clip, Piston Pin (t3MM) 90551-ZE0-000 FAN COVER Ref No. Description PaN No.

  • Page 21: Recoil Starter

    HONDA 4-Cycle Engine GC160QHA CAMSHAFT t!_--12 Part No. 14320-ZL8-000 Pulley Comp., Camshaft 14324-ZL8-000 Shaft, Cam Pulley 14400-ZL8-003 Belt, Timing (84HU7 G-200) 14431-ZL8-000 Arm, In. Valve Rocker 14441-ZL8-000 Arm, Ex. Valve Rocker 14461-ZL8-000 Shaft, Rocker Arm 14711 -ZL8-000 Valve, In. !472 i-ZL8-000 Valve, Ex.
  • Page 22 HONDA 4-Cycle Engine GC160QHA CARBURETOR Part No. Description Gasket Set 16010-883-015 16013-ZL1-003 Float Set 16015-ZL8-003 Chamber Set, Float Screw Set 16016-ZG0-W00 16024-124-760 Screw Set, Drain ;_028-ZE0-005 Screw Set B Screw Set 16029-ZG0-901 16100-ZL8-801 Carburetor Assy. (BB61B B) 16155-ZL8-003 Valve Comp., Float 16t66-ZL8-003 Nozzle, Main 16211-ZL8-000...

  • Page 23: Air Cleaner

    HONDA 4-Cycle Engine GC160QHA AIR CLEANER et_ty Ref No. Part No. 15721-ZL8-000 Tube, Breather V7211-ZL8-000 Element, Air Cleaner 17220-ZL8-000 Housing Comp., Air Cleaner 17228-ZL8-000 Gasket, Air Cleaner 17231-ZL8-000 Cover, Air Cleaner 90003-ZL8-000 Bolt, Flange (6xl 12) (CT200) MUFFLER Part No. Ref No, Description 18310-ZL8-010...
  • Page 24 HONDA 4-Cycle Engine GC160QHA FUEL TANK ® Part No. Ref No. Description t6700-ZL8-003 Pump Assy., Fuel 16854-ZH8-000 Rubber, Supporter (107MM) 16882-ZL8-000 Tube, Diaphragm 16952-ZA8-800 Filter, Fuel Tank, Fuel 17511-ZL8-000 17511-ZL8-800 Tank, Fuel 17516-ZV0-000 Rubber B, Tank Mounting 17519-ZL8-800 Joint, Fuel Tube 17535-166-000 Collar, Fr.
  • Page 25 HONDA 4-Cycle Engine GC160QHA FLYWHEEL & IGNITION COIL Part No. Ref No. Description 13331-357-000 Key, Special Woodruff (25xl 8) 30500-ZL8-004 Coil Assy., Ignition 30548-ZL8-000 Clamp, Stop Switch Wire 30549-ZL8-000 Clamp, Wire 3t 110-ZI8-004 Flywheel Comp. 32195-ZL8-000 Wire, Stop Switch 32195-ZL8-810 Wire, Stop Switch 354!9-ZL8-000 Protector, Switch...
  • Page 26 HONDA 4-Cycle Engine GC160QHA CONTROL Ref No. Part No. Description 16500-ZL8-000 Control Assy. 16551-ZL8-000 Arm, Governor 16555-ZL8-000 Rod, Governor 16561-ZL8-000 Spring, Governor t6562-ZL8-000 Spring, Throttle Return Lever, Control 1657!-ZL8-000 16574-ZE1-000 Spring, Lever Washer, Control Lever 16575-ZL8-000 t6578-ZE1-000 Spacer, Control Lever 16580-ZL8-000 Base Comp.
  • Page 27 HONDA 4-Cycle Engine GC160QHA Mark Ref No. Description 87501 -ZLS-O00 Mark, Engine Switch Indication Mark, Choke 87528-ZL8-000 87530+ZL8-000 Mark, Oil Nert 87532-ZL8-800 Mark, Throttle Indication...
  • Page 28 CRAFTSMAN 2000 PSI HiGH PRESSURE WASHER 580.762012 - 5O - 52 _,g-- SEAL lf_, °o° 1 _oOO/ o_ooool- Jo%!
  • Page 29 CRAFTSMAN 2000 PSI HiGH PRESSURE WASHER 580.762012 Part# Item _______j_ion B2218 O-RING, 1.625" x 0.1(_3 89138 SPRING, Check Valve B2260 B1879 ADAPTER, Engine SHUTTLE PISTON ASSEMBLY 96542 A2503 BEARING, Eng. Adptr. Roller Thrust4 x SEAT, Trapped Line Pressure A2015 BALL, Stainless Steel 9/32 Dia.
  • Page 30 CRAFTSMAN 2000 PSI HiGH PRESSURE WASHER 580.762012...
  • Page 31 ENGINE, Honda 5HP GC160QHA 92235 GROMMET, Turbo Nozzle B1631A BILLBOARD Optional Accessories Not Illustrated 71-75187 Garden Hose Quick Connect B1851 DECAL, Craftsman 2000 PSI 71-75197 Accessory Quick Connect Kit B2796 DECAL, Instructions 91373 DECAL, Data 7! -75199 Rotating Brush 71-76430 Floor Bru._h...
  • Page 32 Emission Control System Warranty Your new Honda Power Equipment engine complies with both the U.S. EPA and State of California emission regulations. American Honda provides the same emission warranty coverage for engines sold in all 50 states. YOUR WARRANTY RIGHTS AND OBLIGATIONS: California The California Air Resources Board and American Honda Motor Co., Inc.
  • Page 33 Emission Control System Warranty TO OBTAIN WARRANTY SERVICE: You must take your Honda power equipment engine or the product on which it is installed, along with your warranty registration card or other proof of originai purchase date, at your expense, to any Honda Power Equipment dealer who is authorized by American Honda Motor Co,, Inc.
  • Page 34 For in-home major brand repair service: Call 24 hoursa day, 7 days a week 1=800-4-MY-HOME (I-800-469-4663) Para pedir servicio de reparaci_n a domicilio - 1-800-676-5811 in Canada for all your service and parts needs call - 1-800-665-4455 Au Canada pour tout le service ou les pieces For the repair or replacement parts you need: Call 7 am - 7 pro, 7 days a week 1-800-366-PART...

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