Craftsman 919.167630 Owner's Manual

Permanently lubricated single stage portable
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Owner's
Manual
I CRAFT$1VlI:IN°I
Permanently
Lubricated
Single Stage
Portable
AiR COMPRESSOR
Model No.
919.167630
=
Safety Guidelines
=
Assembly
=
Operation
=
Maintenance
=
Troubleshooting
=
Repair
Parts
CAUTION:
Read the Safety Guidelines
and All Instructions Carefully Before
Operating.
Sears,
Roebuck
and Co., Hoffman
Estates,
IL 60179
U.S.A.
Visit our Craftsman website: www.sears.com/craftsman
1000002924
R_v. o o6J2_Jo7

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Summary of Contents for Craftsman 919.167630

  • Page 1 Model No. 919.167630 Safety Guidelines Assembly Operation Maintenance Troubleshooting Repair Parts CAUTION: Read the Safety Guidelines and All Instructions Carefully Before Operating. Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. Visit our Craftsman website: www.sears.com/craftsman 1000002924 R_v. o o6J2_Jo7...
  • Page 2 WARRANTY ..........SPECiFiCATiON CHART ........SAFETY GUiDELiNES ........GLOSSARY ..........ACCESSORIES ..........DUTY CYCLE ..........ASSEMBLY ..........iNSTALLATiON ......... 11-13 OPERATION ..........14-16 MAINTENANCE ......... 17-20 SERVICE AND ADJUSTMENTS ......21-22 STORAGE ..........TROUBLESHOOTING GUIDE ......23-26 REPAIR PARTS ......... 28-31 ESPAI_OL ..........
  • Page 3 Model No. 919.167630 Running HP "1.6 Bore 2.875" Stroke 1.45" Voltage-Single Phase 120V/60HZ Minimum Branch Circuit Requirement 15 amps Fuse Type Time Delay Air Tank Capacity (gallons) Approx. Cut-In 120 PSI Approx. Cut-out 150 PSI SCFM @ 40 psig *6.3 SCFM @ 90 psig *4.9 * Tested per ISO 1217...
  • Page 4 not operate this unit until you read and understand this instruction manual for safety, operation and maintenance instructions. SAVE THESE iNSTRUCTiONS RiSK OF EXPLOSION OR FiRE WHAT CAN HAPPEN HOW TO PREVENT iT It is normal for electrical contacts • Always operate the compressor in a well ventilated area free of within the motor and pressure...
  • Page 5 RISK TO BREATHING (ASPHYXiATiON) WHAT CAN HAPPEN HOW TO PREVENT iT The compressed air directly from Air obtained directly from the your compressor is not safe for compressor should never be breathing. The air stream may used to supply air for human contain carbon monoxide, toxic consumption.
  • Page 6 the safety valve or any other withstand specific operating components which control air tank pressures. Never make adjustments pressure, or parts substitutions to alter the • Unauthorized modifications to • The air tank is designed to factory set operating pressures. Attachments &...
  • Page 7 RISK FROM FLYING OBJECTS WHAT CAN HAPPEN HOW TO PREVENT iT • The compressed air stream can Always wear certified safety cause soft tissue damage to equipment: ANSi Z87.1 eye exposed skin and can propel dirt, protection (CAN/CSA Z94.3) chips, loose particles, and small with side shields when using the objects at high speed, resulting in compressor.
  • Page 8 • Attempting to operate compressor Any repairs required on this product with damaged or missing parts or should be performed by authorized attempting to repair compressor service center personnel. with protective shrouds removed can expose you to moving parts and can result in serious injury. RISK OF UNSAFE OPERATION WHAT CAN HAPPEN HOW TO PREVENT IT...
  • Page 9 RiSK OF iNJURY FROM LiFTiNG WHAT CAN HAPPEN HOW TO PREVENT iT Serious injury can result from The compressor is too heavy to attempting to lift too heavy an be lifted by one person. Obtain object, assistance from others before ftng.
  • Page 10 This unit is capable of powering the following Accessories. The accessories are available through the current Power and Hand Tool Catalog or full-line Sears stores. Accessories Refer to the selection chart located on the unit to select the tools this unit is •...
  • Page 11 Attach wheels with shoulder bolts Assemble Rubber Strip and nuts as shown. Clean and dry underside of air Tighten securely. NOTE: The unit tank leg opposite wheels. will sit level if the wheels are prop- Remove the protective paper strip erly installed.
  • Page 12 EXTENSION CORDS If any of the above conditions cannot If an extension cord must be used, be be met, or if operation of the com- sure it is: pressor repeatedly causes interruption of the power, it may be necessary to •...
  • Page 13 KNOW YOUR AIR COMPRESSOR READ THiS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. than or equal to the tank pressure. Description of Operation Become familiar with these controls...
  • Page 14 NOTE: When the unit has been turned Check Valve: off, it is normal to hear a short hiss of When the air air being released. compressor is operating, the Before Starting check valve is "open", allowing not operate this unit until you read compressed air to and understand this instruction...
  • Page 15 Now to Start Before Each Start-Up Turn the On/Auto/Off switch to Place On/Auto/Off switch to "Off". "On/Auto" and allow tank pres- Pull regulator knob out, turn sure to build. Motor will stop counter-clockwise until it stops. when tank pressure reaches "cut- Push knob in to lock in place.
  • Page 16 CUSTOMER RESPONSIBILITIES Procedure Daily Daily Weekly or after each Check safety valve Inspect air filter Drain air tank Check for unusual noise/vibration Check for air leaks* Clean compressor exterior To check for air leaks apply a solution of soapy water around joints. While compressor is pumping to pressure and after pressure cuts out, look for air bubbles to form.
  • Page 17 NOTE: All compressed air systems After the water has been drained, generate condensate that accumulates close the drain valve (clockwise). in any drain point (e.g., tanks, filter, after- The air compressor can now be stored. coolers, dryers). This condensate con- tains lubricating oil and/or substances NOTE: If drain valve is plugged, which may be regulated and must be...
  • Page 18 Using an adjustable wrench _Risk of unsafe operation. Unit loosen pressure relief tube nut at cycles automatically when power is air tank. Carefully move pressure on. When doing Maintenance, you relief tube away from check valve. may be exposed to voltage sources, Outlet compressed air or moving parts.
  • Page 19 Remove the gauges and quick Assemble the regulator. NOTE: Arrow indicates flow of air. Make connect from the regulator. sure it is pointing in the direction of air flow. Regulator Reapply pipe sealant to gauges Remove the regulator. and quick connect. Apply pipe sealant tape to the Reassemble gauges and quick nipple.
  • Page 20 Before you store the air compressor, Water will condense make sure you do the following: in the air tank. Review the "Maintenance" sec- not drained, water will corrode tion on the preceding pages and weaken the air tank causing a risk perform scheduled maintenance of air tank rupture.
  • Page 21 _Risk of Unsafe Operation. Unit cycles automatically when power is on. When servicing, you may be exposed to voltage sources, compressed air, or moving parts. Before servicing unit unplug or disconnect electrical supply to the air compressor, bleed tank of pressure, and allow the air compressor to cool PROBLEM CAUSE...
  • Page 22 PROBLEM CAUSE CORRECTION Pressure read- It is normal for "some" If there is an excessive ing on the regu- aressure drop to occu£ amount of pressure drop when lated pressure the accessory is used, adjust gauge drops the regulator following the when an acces- instructions in the "Description sory is used.
  • Page 23 PROBLEM CAUSE CORRECTION Motor willnot Extension cord is wrong Check for proper gauge wire run. length or gauge. and cord length. Check valve stuck open. Replace check valve. Loose electrical connections. Have checked by a Trained Service Technician. Possible defective motor. Have checked by a Trained Service Technician.
  • Page 24 Air Compressor Model Number 919.167630 PARTS SHOWN FOR REFERENCE ONLY 06/07TS 1000002924 Air Compressor - MODEL NUMBER 9t9.16763 1000002924 24- ENG...
  • Page 25 AC-0780 1000001901 Outlet Tube 1000000249 Pump Assembly A03857 Washer ACG-18 A13364 Rear Shroud 1000002288 Motor Cord AC-0716 Isolator LA-3069 Craftsman Label LA-3027 Drain Tank Label LA-3108 Hot Surface Label 1000003011 Name Plate LA-3021 Warning Label LA-2876 Power Cord Label D24888...
  • Page 26 Air Compressor Model Number 919.167630 PARTS SHOWN FOR REFERENCE ONLY ',800 1000002924 26-ENG...
  • Page 27 Air Compressor Model Number 919.167630 ITEM PART DESCRIPTION A12210 Belt Al1031 A08547 Screw A10811 Flywheel A17572 Connection Rod & Piston Assembly A08454 Screw A12204 Cylinder Sleeve A09819 Valve Plate Assembly A12477 Head AC-0798 Screw ACG-45 O-ring A03856 O-ring NOT SHOWN 1000002924 Owner's Manual 27-ENG...
  • Page 28 GARANTiA ............CUADRO DE ESPEClFICACIONES ........DEFINICIONES DE NORMAS DE SEGURIDAD ......IMPORTANTES INSTRUCCIONES DE SEGURIDAD ....29-34 GLOSARIO ............ACCESORIOS ............ ClCLO DE SERVlClO ..........ENSAMBLADO ........... INSTALAClON ..........37-38 OPERACION ........... 39-41 MANTENIMiENTO ..........42-43 SERVICIOS Y REGULACIONES ........
  • Page 29 Modelo N° 919.167630 HP de Trabajo "1,6 Di_metro interior 2,875 pulg. (73,0 mm) Carrera 1,45 pulg. (36,8 mm) Tensi6n monof_sica 120V/60HZ Circuito minimo requerido Acci6n retardada Tipo de fusible Capacidad de aire en el tanque 33 Galones (124,9 litros) Presi6n de corte de entrada 120 PSI Presi6n de corte de salida 150 PSI...
  • Page 30 CONSERVE ESTAS |NSTRUCCIONES RIESGO DE EXPLOSION O INCENDIO _,QU_: PUEDE SUCEDER? COMO EVITARLO • Es normal que los contactos el6ctricos • Opere siempre el compresor en un dentro del motor y el interruptor de Area bien ventilada libre de materiales presi6n produzcan chispas, combustibles, gasolina o vapores de...
  • Page 31 Los materiales pulverizados como Trabaje en un Area con buena ventilaci6n pintura, solventes para pinturas, cruzada. Lea y siga las instrucciones removedor de pintura, insecticidas y de seguridad que se proveen en la herbicidas pueden contener vapores etiqueta o en la ficha tecnica de los da_inos y venenos, materiales que est_ utilizando.
  • Page 32 Neum_ticos: El inflado excesivo de los neum_ticos Utilice un medidor de presi6n de podr[a causar lesiones graves y dado a neum_ticos para controlar la presi6n la propiedad. de 6stos antes de cada use y mientras los infla; observe el flanco para ver la presi6n correcta del neumAtico.
  • Page 33 RIESGO DE OBJETOS DESPEDIDOS COMO EVITARLO _,QUE PUEDE SUCEDER? La corriente de aire comprimido puede Utilice siempre equipo de seguridad provocar lesiones en los tejidos blandos certificado: anteojos de seguridad ANSI de la piel expuesta y puede impulsar Z87.1 (CAN/CSA Z94.3) con protecci6n suciedad, astillas, particulas sueltas y lateral al usar el compresor.
  • Page 34 RIESGO DE OPERACION INSEGURA _,QUE PUEDE SUCEDER? COMO EVITARLO " La operaci6n insegura de su compresor Revise y comprenda todas las de aire podria producir lesiones graves instrucciones y advertencias de este o la muef(e, a usted mismo o a otras manual.
  • Page 35 RIESGO POR RUIDOS _QUE PUEDE SUCEDER? COMO EVITARLO En determinadas condiciones y segQn el Utilice siempre equipo de seguridad periodo de uso, el ruido provocado pot certificado: protecci6n auditiva ANSI este producto puede originar perdida de $12.6 ($3.19). audici6n. CONSERVE ESTAS INSTRUCCIONES PAPA FUTURAS CONSULTAS Esta unidad es suficiente...
  • Page 36 Esta bomba compresora de aire es capaz 50% y el 75%; ello significa que la bomba de funcionar continuamente, sin embargo compresora no deberia trabajar m_s de 30 para prolongar la vida Litil de su compresor a 45 minutes por hora. de aire se recomienda mantener un ciclo promedio de servicio que oscile entre el Instale los cuatro tornillos, dos a cada...
  • Page 37 COMO PREPARAR LA UNIDAD Lubicacibn del compresor de Bite Enchufe Toma- " Ubicar el compresor de aire en un lugar limpio, seco y bien ventilado. .,rv conectados • El compresor de aire debe colo- _'---'_Jp_ corrientes carse alejado per Io menos 30,5 cm a tierra (12 pulg.) de las paredes u de cualqui- er otra obstrucci6n...
  • Page 38 TRANSPORTE de cables extensi6n el_ctrica AI transportar el compresor en un vehiculo, originar_ caida de tenei6n, Io que remolque, etc., asegLirese de que el tanque determinar_ una p_rdida de potencia se haya drenado y que la unidad este asegu- motor aei como su recalentamiento.
  • Page 39 CONOZCA SU COMPRESOR DE AIRE LEA ESTE MANUAL DEL PROPIETARIO Y SUS NORMAS DE SEGURIDAD ANTES DE OPERAR LA UNIDAD. Compare las ilustraciones contra su unidad a fin de familiarizarse con la ubicaci6n de los distintos controles y regulaciones. Conserve este manual para ref- erencias futuras.
  • Page 40 COMO UTILIZAR SU UNIDAD V_lvula reguladora: V_lvula Cuando el Cbmo detenerla compresor de aire reguladora se encuentra Coloque la posici6n de la Ilave inter- funcionando, ruptora On/Auto/Off en la posici6n "Off". v_lvula reguladora esta "abierta", NOTA: Cuando se apag6 la unidad, es nor- permitiendo mal que se escuche un silbido breve que entrada del aire comprimido...
  • Page 41 El compresor estara ahora listo para ser usado. C6mo poner en marcha Mueva la palanca On/Auto/Off a la Antes de cada puesta en marcha posici6n "On/Auto" y deje que se Coloque el interruptor On/Auto/Off incremente la presi6n del tanque. El la posici6n "Off"...
  • Page 42 RESPONSABILIDADES DEL CLIENTE Procedimiento Diariamente Diariamente o luego Semanalmente de cada uso Controlar la v_lvula de sequridad Inspeccionar el filtro de aire Drenar el tanque de aire Controlar ruidos o vibra- ciones inusuales Verificar si hay perdidas de aire* Limpiar el exterior del compresor Para verificar si hay p6rdidas de aire aplique una soluci6n de agua jabonosa alred- edor de las juntas.
  • Page 43 COMe DRENAR EL TANQUE CONTROLAR EL ELEMENTO FILTRO DE AiRE Riesgo de operaci6n Superficies insegura. Riesgo per ruidos. Lee tanques calientes. Riesge de aire contienen aire de alta preei6n. de superficies calientes. El tube de Mantenga la cara y otras partes del enchufe, cabeza de la bomba, y las cuerpo...
  • Page 44 L_ unidad cicla Tubo autom_ticamente Tubo en cuanto la energia el_ctrica aliviador salida ee conectada. AI efectuar mantenimiento, ueted quedar_ e×puesto a tensi6n viva, aire comprimido partee en movimiento. Debido a tales circunstancias, podrian ocurrirle lesionee personales. Antes de dar servieio: o Desenchufe o desconecte suministro el_ctrico...
  • Page 45 Quite los medidores y el dispositivo chas indican el flujo de aire. AsegLirese conexi6n rapida del regulador, de orientarlo en la direcci6n del flujo de aire. Regulador Regulador rVian6metros Vuelva a aplicar cinta para sellar ca_os a los medidores y el dispositivo de Quite el regulador.
  • Page 46 Antes de guardar su compresor de aire, El agua se condensa dentro asegl]rese de hacer Io siguiente: del tanque de aire. Si no se drena, ella Revise la secci6n "Mantenimiento" corroer_ debilitando la paredes del las paginas precedentes y ejecute el tanque de aire, originande un riesgo de mantenimiento...
  • Page 47 Riesgo de Operacibn Insegura. La unidad arranca autom_ticamente cuando est_ enchufada. AI hacer el rnantenimiento, el operador puede quedar e×puesto a fuentes de corriente y de aire cornprirnido o a piezas rnovibles. Antes de intentar hacer reparaciones, desconectar el cornpresor del tornacorriente, drenar la presi6n de aire del tanque y esperar a que el cornpresor...
  • Page 48 PROBLEMA CAUSEA CORRECClON La lectura de la Si hubiese una caida excesiva Es normal que ocurra algOn presi6n sobre un descenso en la presi6n. de presi6n durante el uso del man6metro (si accesorio, ajuste el regulador de acuerdo alas instrucciones de la viene equipado con 6ste)
  • Page 49 PROBLEMA CAUSEA CORRECClON El m otor no Conexiones el_ctricas sueltas. Haga inspeooionar por un t_cnico funciona, capacitado de servicio. Posible motor de arranque Haga inspeccionar por un t6cnico defectuosos, capacitado de servicio. Rociado de pintura en las partes Haga inspeccionar por un t6cnico intemas del motor, capacitado de servicio.
  • Page 50 1000002924...
  • Page 51 Reparaciones chase. Your new Craftsman c_product Felicitaciones per hacer una compra designed and manufactured for years inteligente. Su nueva unidad Craftsman ®> of dependable operation. But like all est_ diseSada y fabricada para aSos de products, it may require repair from time operaci6n confiable;...
  • Page 52 Your Home iiiiiiiiiiiiiii ,,¸ For repair- in your home -of all major brand appliances, iiiiiiiiiiiiii_ lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories owner's manuals that you need to do-it-yourself.

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