Craftsman EZ3 917.256524 Owner's Manual
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Craftsman EZ3 917.256524 Owner's Manual

Craftsman EZ3 917.256524 Owner's Manual

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CRAFTS
MODEL NUMBER 917.256524
OWNER'S MANUAL
®
• Assembly
• Operation
• Customer Responsibilities
• Service and Adjustments
• Repair Parts
CAUTION:
Read and follow all safety
rules and instructions
before
operating
this equipment.
FOR CONSUMER
ASS STANCE
HOT L
CALL TH S TOLL FREE NUMBER
1-800i659-59i7
I
...... , ii.................. ....

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Summary of Contents for Craftsman EZ3 917.256524

  • Page 1 CRAFTS ® MODEL NUMBER 917.256524 OWNER'S MANUAL • Assembly • Operation • Customer Responsibilities • Service and Adjustments • Repair Parts CAUTION: Read and follow all safety rules and instructions before operating this equipment. FOR CONSUMER ASS STANCE HOT L CALL TH S TOLL FREE NUMBER 1-800i659-59i7 ..

  • Page 2: Brake

    SAFETY RULES Safe Operation Practices for Ride-On Mowers IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AN D FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH III. CHILDREN GENERAL OPERATION Read, understand, and follow all instructions in the manual Tragic accidents...
  • Page 3 RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual. Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS SAFETY RULES ............OPERATION ............10-14 PRODUCT SPECIFICATIONS ........MAINTENANCE SCHEDULE ........CUSTOMER RESPONSIBILITIES ..... 3, 15-19 SERVICE AND ADJUSTMENTS ......20-25 WARRANTY ..............STORAGE ..............TABLE OF CONTENTS ..........TROUBLESHOOTING ........... 27-28 INDEX ................REPAIR PARTS - TRACTOR ........ 30-47 TRACTOR ACCESSORIES ..........
  • Page 5 ACCESSORIES AND ATTACHMENTS These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased. Most Sears stores can order these items for you when you provide the model number of your tractor. ENGINE MAINTENANCE SPARK PLUG...
  • Page 6 CONTENTS OF HARDWARE PACK Parts Bag contents shown full size Parts packed separately in carton _--. (1) Hex Bolt 318-16 x 1 Seat Mulcher Plate Steering Wheel (1) Large Flat Washer (1) Lockwasher Video Cassette (t) Hex Bolt 5/16-18 x 1-1/4 (1) Locknut 5/16-18 (1) Shoulder Bolt 5/16-18 /_\(1)
  • Page 7 ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY...
  • Page 8 ASSEMBLY Connect BLACK grounding cable to negative (-) termi- nal with remaining hex bolt, flat washer, lock washer SEAT and hex nut. Tighten securely. • Close battery box door. SEAT PAN Open battery box door for: • Inspection for secure connections (to tighten hard- SHOULDER ware).
  • Page 9 ASSEMBLY TO CONVERT TO BAGGING GAUGE WHEEL MOUNTING DISCHARGING BRACKET "_ Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. DEFLECTOR SHIELD 3/8-16 LOCKNUT 3/8" WASHER GAUGE WHEEL"...
  • Page 10 OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING ENGINE ON ENGIN E OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF FUEL CHOKE MOWER HEIGHT...
  • Page 11 OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrationswith your tractor tofamiliarize yourself with the locations of various controls and adjustments. Save this manual for future reference. ATTACHMENT IGNITION CLUTCH LEVER SWITCH LIGHT SWITCH AMMETER...
  • Page 12 OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over the spectacles or standard safety glasses.

  • Page 13: Carburetor

    OPERATION • To restart movement, slowly release parking brakeand TO OPERATE MOWER (See Fig. 10) clutch/brake pedal. Your tractor is equipped with an operator presence sens- • Make all turns slowly. ing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged TO TRANSPORT will shut off the engine.
  • Page 14 OPERATION • If grass is extremely tall, it should be mowed twice to TO START ENGINE (See Fig. 9) reduce load and possible fire hazard from dried clip- When starting the engine for the first time or if the engine pings.
  • Page 15 CUSTOMER RESPONSIBILITIES MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE SERVICE DATES REGULAR SERVICE Check Brake Operation Check Tire Pressure Check for Loose Fasteners Sharpen/Replace Mower Blades Lubrication Chart Check Battery Level/Recharge Clean Battery and Terminals Check Transaxle Cooling Adjust Blade Belt(s) Tension Adjust Motion Drive Belt(s) Tension Check Engine Oil Level Change...
  • Page 16 CUSTOMER RESPONSIBILITIES TRACTOR Always observe safety rules when performing any mainte- nance. BLADE ASSEMBLY BRAKE OPERATION MANDREL If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. TRAILING EDGE (See 'q'O ADJUST BRAKE"...
  • Page 17 CUSTOMER RESPONSIBILITIES BATTERY NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils Your tractor has a battery Charging system which is suffi- will result "n increased oil consumption when used above cient for normal use. However, ;)eriodic charging of the 32°F.
  • Page 18 CUSTOMER RESPONSIBILITIES AIR FILTER (See Fig. 17) CLEAN AIR SCREEN (See Fig. 18) Your engine will not run properly using a dirty air filter. Air screen must be kept free of dirt and chaff to prevent Clean the foam pre-cleaner after every 25 hours of opera- engine damage from overheating.
  • Page 19 CUSTOMER RESPONSIBILITIES MUFFLER CLAMP inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS CLAMP_ Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first.
  • Page 20 SERVICE AND ADJUSTMENTS CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: Depress clutch/brake pedal fully and set parking brake. Place gearshift lever in neutral (N) position, ® Place attachment clutch in "DISENGAGED" position. Turn ignition key "OFF" and remove key. Make sure the blades and all moving parts have completely stopped. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

  • Page 21: Side-To-Side

    SERVICE AND ADJUSTMENTS TO LEVEL MOWER HOUSING FRONT-TO-BACK ADJUSTMENT (See Figs. 23 and 24) Adjust the mower while tractor is parked on level ground or IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE THE FOLLOWING FRONT-TO-BACK ADJUSTMENT driveway. Make sure tires are properly inflated (See NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS "PRODUCT SPECIFICATIONS"...
  • Page 22 SERVICE AND ADJUSTMENTS REPLACE MOWER BLADE DRIVE BELT WITH PARKING BRAKE "ENGAGED" (See Fig. 25) The mower blade drive belt may be replaced without tools, Park the tractor on level surface. Engage parking brake. BELT REMOVAL - Remove mower from tractor (See 'q'O REMOVE NUT"A"...
  • Page 23 SERVICE AND ADJUSTMENTS TRANSAXLE SHIFTER LINKAGE AND AD- TO REMOVE WHEEL REPAIRS JUSTMENT (See Figs. 28 and 29) (See Fig. 30) The transaxle should be in neutral when the gear shift fever • Block up axle securely. is in the neutral (N) (lock gate) position. The adjustment is •...
  • Page 24 SERVICE AND ADJUSTMENTS POSITIVE TERMINAL NEGATIVE TERMINAL __HOOD HEADLIGHT ECTOR CABLES FIG. 32 CHARGED ENGINE BATTERY TO ADJUST THROTTLE CONTROL CABLE POSITIVE TERMINAL NEGATIVE TERMINAL (See Fig. 33) FIG. 31 The throttle control has been preset at the factory and adjustment should not be necessary.

  • Page 25: Throttle Control Cable

    SERVICE AND ADJUSTMENTS TO ADJUST CARBURETOR (See Fig. 34) ACCELERATION TEST - The carburetor has been preset at the factory and adjust- • Move throttle control lever from slow (,t=_) to fast (,€ib) ment should not be necessary. However, minor adjust- position.

  • Page 26: Storage

    STORAGE ENGINE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT CAUTION: Never store the tractor with DEPOSITS =ROM FORMING...
  • Page 27 TROUBLESHOOTING POINTS CORRECTION PROBLEM CAUSE Out ot fuel. Fill fuel tank. Will not start Engine not =CHOKED" properly. See "TO START ENGINE" in Operation section. Engine flooded. Wait several minutes before attempting to start, Replace spark plug. Bad spark plug. Dirty air filter.
  • Page 28 TROUBLESHOOTING POINTS CAUSE PROBLEM CORRECTION Engine continues to run Faulty operator-safety presence control system. Check wiring, switches and connections, If not corrected, contact an authorized service center/ when operator leaves seat with attachment clutch department. engaged PoOr cut - uneven Worn, bent or loose blade.
  • Page 29 TRACTOR - - MODEL NUMBER 917.256524 SCHEMATIC BLACK BATTERY AMMETER WHITE FUSE 30 AMP. STARTER BLACK CLUTCH / BRAKE SOLENOID (PEDALUP) SEAT SWITCH (NOT OCCUPIED) IGNITION SWITCH , TSu: BLACK GROUNDING CLUTCH CONNECTOR (CLUTCH OFF) ATTACHMENT ,ilk, 4ml= SPARK PLUG aLACK IGNITION UNIT...
  • Page 30 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.256524 ELECTRICAL ....
  • Page 31 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.256524 ELECTRICAL PART DESCRIPTION 146139 Battery 12 Volt 25 Amp 74760412 Bolt, Hex Head 1/4-20 unc x 3/4 STD551025 Washer Washer STD551125 STD541025 109238X Tube, Plastic, 12" 144940 Case, Battery W/2 Holes W/Brty 109596X Clamp, Hose 147688...
  • Page 32 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.256524 CHASSIS AND ENCLOSURES...
  • Page 33 REPAIR PARTS TRACTOR =- MODEL NUMBER 917.256524 CHASSIS AND ENCLOSURES PART DESCRIPTION 151169 Chassis Assembly Drawbar 140356 17490612 Screw, Thd. Roll. 3/8-16 x 3/4 19131216 Washer 13/32 x 3/4 x 16 Gauge 146077 Bumper Snap-In 145206 Saddle 126471X Clip Insulator .406 Mtg Hole 147633X010 Dash STD533710...
  • Page 34 REPAIR PARTS TRACTOR-- MODEL NUMBER 917.256524 DRIVE j/42 "" "" . .- _ .:¢... i_l _ i_ I...
  • Page 35 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.256524 DRIVE PART PART DESCRIPTION DESCRIPTION Nut Crown Lock 3/8-16 UNC 145602 Transaxle, Peerless, 6 Speed, STD541437 Model Number 930-057A STD541431 Nut Crown Lock 5/16-18 UNC 146682 Link, Clutch Spring, Return, Brake 105710X 123666X Spring, Clutch Return Pulley, Transaxle...
  • Page 36 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.256524 STEERING ASSEMBLY 51_54 • • . 40...
  • Page 37 REPAIR PARTS TRACTOR - = MODEL NUMBER 917,256524 STEERING ASSEMBLY PART DESCRIPTION 139768 Steering Wheel 142033 Front Axle Assembly 135227 Spindle Assembly, L.H. 135228 Spindle Assembly, R.H. 6266H Bearing, Race, Thrust, Hardened Washer 25/32 x 1-5/8 x 16 Gauge 121748X Washer 27/32 x 1-1/4 x 16 Gauge 19272016 12000029...
  • Page 38 REPAIR PARTS TRACTOR =- MODEL NUMBER 917.256524 SEAT ASSEMBLY PART PART DESCRIPTION DESCRIPTION 140123 Seat 134300 Spacer, Split .28 x .88 140551 121250X Bracket, Pivot, Seat Spring STD523710 Bolt 123976X Locknut, Flange 1/4 Grade 5 19131610 153236 Bolt, Shoulder 5/16-18 UNC-2A Washer 13/32 x 1 x 10 Gauge 145006...
  • Page 39 Decal, Dash Oper. Instr. Eng P/L 150678 150333 Decal, Cap Cnsmr Help Line 136832 Decal, V-Belt Schematic 150683 Decal, Hood, R.H. 145245 Pad Footrest Rbr Sq Craftsman 150684 Decal, Hood, L.H. 133179 Decal, Mower QC System 133644 Decal, Customer Maintenance 150685 Decal, Ins. Hood...
  • Page 40 REPAIR PARTS TRACTOR = - MODEL NUMBER 917.256524 ENGINE OPTIONAL EQUIPMENT Spark Arrester...
  • Page 41 REPAIR PARTS TRACTOR -- MODEL NUMBER 917.256524 ENGINE PART DESCRIPTION 150600 Control, Throttle 17720410 Screw, Hex Head, Thread Cutting 1/4-20 x 5/8 150458 Engine, B&S, 15.5 Hp Diamond Model No. 28N707, Type No. 0173-01 137352 Muffler 272293 Gasket, Exhaust 13280324 Nipple, Pipe 3/8 NPT x 3 13200300 Elbow, Standard 90 °, 3/8-18 NPT...
  • Page 42 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.256524 MOWER LIFT //ii 161718...
  • Page 43 REPAIR PARTS TRACTOR -- MODEL NUMBER 917.256524 MOWER LIFT PART DESCRIPTION 136973 Lift Lever Inner Wire Assembly 145117 Shaft Assembly, Lift 105767X Pin, Groove 12000002 E-Ring 19211621 Washer 21/32 x 1 x 21 Gauge 120183X Bearing, Nylon 125631X Grip, Handle, Fluted 122365X Button, Plunger, Red 122512X...
  • Page 44 REPAIR PARTS TRACTOR -- MODEL NUMBER 917.256524, MOWER DECK 40_,_37 21 22 113 111 .116 • 118._...
  • Page 45 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.256524- MOWER DECK PART PART DESCRIPTION DESCRIPTION Washer, Hardened 133943 Mower Housing 144393 140084 Arm, Idler Bolt STD533107 122052X Spacer, Retainer Bracket Assembly,Sway Bar, Front 138017 140086 Spring, Torsion Brakes Bracket Assembly, Sway Bar 138440 Guard, TUV Idler 141043...
  • Page 46 REPAIR PARTS TRACTOR- - MODEL NUMBER 917.256524 PEERLESS TRANSAXLE - MODEL NUMBER 930-057A 68 34 .150...
  • Page 47 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.256524 PEERLESS TRANSAXLE = MODEL NUMBER 930-057A REF PART REF PART NO, NO. DESCRIPTION NO. NO. DESCRIPTION Locknut 5/16-24 772108A Cover, Transaxle 792075 780086 Bearing, Needle 790025 Holder, Brake Pad 770102A Case, Transaxle 786066 Spacer 776260...
  • Page 48 REPAIR PARTS TRACTOR -- MODEL NUMBER 917.256524 BRIGGS & STRATTON ENGINE - MODEL NUMBER 28N707, TYPE NUMBER 0173-01 _614 _34A I 227 _t_REQUIRES SPECIAL TOOLS TO INSTALL, SEE REPAIR INSTRUCTION MANUAL. 3°@ 1022 1022 1034 1029 1023 1026...
  • Page 49 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.256524 BRIGGS & STRATTON ENGINE - MODEL NUMBER 28N707, TYPE NUMBER 0173-01 1033 VALVE OVERHAUL 138 (_ _123 REQUIRES SPECIAL TOOLS TO INSTALL. SEE REPAIR INSTRUCTION MANUAL. __=_ :=_____...
  • Page 50 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.256524 BRIGGS & STRATTON ENGINE - MODEL NUMBER 28N707, TYPE NUMBER 0173-01 634A 868 868A 171 _ 358 GASKET SET 977 CARBURETOR GASKET SET 1044 305_ 1006 _188 729_...
  • Page 51 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.256524 BRIGGS & STRATTON ENGINE - MODEL NUMBER 28N707, TYPE NUMBER 0173-01 309. 1090...
  • Page 52 REPAIR PARTS TRACTOR - =MODEL NUMBER 917.256524 BRIGGS & STRATTON ENGINE - MODEL NUMBER 28N707, TYPE NUMBER 0173-01 KEY PART KEY PART DESCRIPTION NO. NO. DESCRIPTION 496412 Screw, Throttle Cylinder Assembly 94098 Screw, Idle Speed 399265 Bearing, Cylinder 495800 *Seal, Oil 104 231789 Pin, Float Hinge 391086...
  • Page 53 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.256524 BRIGGS & STRATTON ENGINE - MODEL NUMBER 28N707, TYPE NUMBER 0173-01 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 284A 94073 Screw, Hex Head 729A 225 t70 Retainer, Wire 810068 Screw, Set 741 262932 Gear, Timing...
  • Page 54 NOTES...
  • Page 55 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HiLL SIGHTING SIGHT AND HOLD THIS LEVEL WiTH SKY LiNE OR TREE. 15 ° MAX. Operate your Tractor up and down the face of slopes (not greater than 150), never across the face, Make turns gradu- J ally to prevent tipping or loss of control.

  • Page 56: Replacement

    CRAFTSMAN + OWNER'S 15.5 HP IC MANUAL ELECTRIC START 42" MOWER 6 SPEED TRANSAXLE ..LAWN TRACTOR MODEL NO. Each tractor has its own model number. Each engine has its own model number. 917.256524 The model number for your tractor will be found on the model plate located under the seat.

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