Craftsman EZ3 917.259830 Owner's Manual
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Craftsman EZ3 917.259830 Owner's Manual

Craftsman EZ3 917.259830 Owner's Manual

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®
DEL
917.25983(}
OWNER'S MANUAL
° Assembly
° Operation
Customer Responsibilities
° Service and Adjustments
Repair Parts
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Hetp Line
5 am - 5 pm, Mon- Sat
CAUTION: Read and follow all safety rules and instructions before operating this equipment.
FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800_659-5917
........
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Summary of Contents for Craftsman EZ3 917.259830

  • Page 1 For answers to your questions about this product, Call: 1-800-659-5917 Sears Craftsman Hetp Line 5 am - 5 pm, Mon- Sat CAUTION: Read and follow all safety rules and instructions before operating this equipment. FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800_659-5917 ..
  • Page 2 SAFETY RULES Safe Operation Practices for Ride-On Mowers IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH,. GENERAL OPERATION IlL CHILDREN Read, understand,and follow all instructions in the manuai Tragic accidents...
  • Page 3 RIDaNG EQUUPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or...
  • Page 4 TABLE OF CONTENTS SAFETY RULES ............OPERATION ............10-15 PRODUCT SPECIFICATIONS ........MAINTENANCE SCHEDULE ........CUSTOMER RESPONSIBILITIES ..... 3, 16-20 SERVICE AND ADJUSTMENTS ......21-26 WARRANTY ..............STORAGE ..............TABLE OF CONTENTS ..........TROUBLESHOOTING ..........28-29 INDEX ................REPAIR PARTS - TRACTOR ......... 32-49 TRACTOR ACCESSORIES ..........

  • Page 5: Accessories

    A D ATTACHMENTS ACCESSORIES These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased.. Most Sears stores can order these items for you when you provide the model number of your tractor.. MAINTENANCE ENGINE AIR FILTER...
  • Page 6 CONTENTS ARDWARE PACK Parts packed separately in carton (1) Hex Bolt 3/8-16 x 1 © Seat Mulcher Plate Steering Wheel ) Large Flat Washer i@(1) Lock washer 3/81 Video (1) Locknut!: Cassette 5/16-18 (1) Hex Bolt 5/16-18 x 1-1/4 I J t (1) Hex Bol (1) Shoulder 1/2-13 x 1...
  • Page 7 ASSEMBLY ,,i ,,,,,i,,,,,ii ,i,l,i, Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely.. Use the correct tools as necessary to insure proper tightness..
  • Page 8 o Connect BLACK grounding c able tonegative (-)termi- nalwithremaining hexbolt,flatwasher, l ockwasher SEAT andhexnuL Tighten securely. o Closebattery boxdoor.. SEAT PAN Openbattery boxdoorfor: ° Inspection for secureconnections ( to tightenhard- SHOULDER ware), BOLT \\\ Inspection for corrosion. Testing battery, Jumping (if required), LARGE FLAT WASHER Periodic charging ADJUSTMENT...
  • Page 9 CHECK PROPER POSITION OF ALL TO CONVERT TO BAGGING DISCHARGING See the figures that are shown for replacing motion and Simply remove mulcher plate and store in a safe place. mower blade drive belts in the Service and Adjustments Your mower is now ready for discharging or installation of section of this manual., Verify that the belts are routed optionaI grass catcher accessory,.
  • Page 10 OPERATION These symbols may appear' On your tractor or in literature supplied with the product. Learn and understand their meaning. REVERSE BATTERY CAUTION OR FORWARD FAST SLOW WARNING ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON OVER TEMP LIGHT FUEL CHOKE MOWER HEIGHT...
  • Page 11 OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments_ Save this manual for future reference, ATTACHMENT IGNITION LIGHT SWITCH CLUTCH LEVER SWITCH...
  • Page 12 OPERATIO The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over the spectacles or standard safety glasses.
  • Page 13 ii1,, OPERAON IMPORTANT: MOTION CONTROL LEVER DOES TO OPERATE MOWER (See Fig. 10) NOT RETURN TO NEUTRAL (N) POSITION WHEN THE Your tractor is equipped with an operator presence sensing CLUTCH/BRAKE PEDAL IS DEPRESSED switch° Any attempt by the operator to leave the seat with °...

  • Page 14: Carburetor

    OPERATION ADD GASOLINE COLD WEATHER STARTING ( 50 ° F and below) • When engine starts, allow engine to run with the throttle • Fill fuel tank., Use fresh, clean, regular unleaded control in the choke position until the engine runs gasoline with a minimum of 87 octane°...
  • Page 15 'llrlr i .... u'"'" iiii i, ,i ....:r,,lll,i; ,,, ,ll ..... OPERAON Sitting in the tractor seat, start engine. After the engine MULCHING MOWING TIPS is running, move throttle control to half (1/2) speed. IMPORTANT: FOR BEST PERFORMANCE, KEEP With motion control lever in neutral (N) position, slowly MOWER HOUSING FREE OF BUILT-UP GRASS AND...
  • Page 16 ESPONSHBILIT ES CUSTOMER u....',,,, , i i, i/iJnJl ,i 'lnlu..ii ii ........... MA,.TE.A"CE SCHEOU'E AS YOU COMPLETE /_4' "/,_,_._._OkX_" EG ULAR SERVICE ../* ZS'ERVlCE DATES I CheckBrake Operation check Tire Pressure 6# # ....Check for Loose Fasteners ...._4'7: ..
  • Page 17 CUS'rO RESPO TRACTOR BLADE MANDREL Always observe safety rules when performing any mainte- ASSEMBLY nance_ BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted° (See "TO ADJUST BRAKE" in the Service and Adjust- TRAILING EDGE ments section of this manua0_...
  • Page 18 CUSTO ESPON$ Change the oil after every 25 hours of operation or at least BATTERY once a year ifthe tractor is not used for 25 hours in one year, Your tractor has a battery charging system which is suffi- Check the crankcase oil level before starting the engine cient for normal use..
  • Page 19 ....i ,,lllUlU,lll,llUUllUllU,ll,tU lUIIIH III ......I"111 ....C STOM ESPONSIBILITIES AIR FILTER (See Fig. 18) CLEAN AIR SCREEN (See Fig. 19) Your engine will not run properly using a dirty air filter. Air screen must be kept free of dirt and chaff to prevent Clean the foam pre-cteaner after every 25 hours of opera- engine damage from overheating_ Clean with a wire brush tion or every season.
  • Page 20 CUSTOME ESPONSI ILHTIE$ MUFFLER CLAMP, CLAMP inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage_ SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after' every 100 hours of operation, whichever FUEL occurs first.
  • Page 21 IIIII IIIM 'L'' ,i,,iiiIL,,II _ VICE A STMENT$ ,,,_ ,, ,,,,,,,,, ....q,l,l iii1 ii _11= ........ 11, I, ,_ ......i111111111_ !ILl!!' CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: Depress clutch/brake pedal fully and set parking brake. Place motion control lever in neutral (N) position, Place attachment clutch in "DISENGAGED"...

  • Page 22: Side-To-Side

    i,,111111 Will ii1,111,,1111,, TO LEVEL MOWER HOUSING FRONT-TO-BACK ADJUSTMENT (See Figs. 24 and 25) IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE Adjust the mower while tractor is parked on level ground or THE FOLLOWING FRONT-TO-BACK ADJUSTMENT driveway, Make sure tires are properly inflated (See NECESSARY, BE SURETO ADJUST BOTH FRONT LINKS "PRODUCT SPECIFICATIONS"...
  • Page 23 ......"......1,1,1 ........ $ERVmCE A STMENTS ..........ll,ii i i _ ,IM,I_ ..WITH PARKING BRAKE "ENGAGED" TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 26) NUT "A" The mower blade drive belt may be replaced without tools. Park the tractor on level surfacer Engage parking brake.
  • Page 24 TO REMOVE WHEEL FOR REPAIRS TO ADJUST MOTION CONTROL LEVER (See (See Fig. 30) Fig. 29) • Block up axle securely_ The motion control lever has been preset at the factory and Remove axle cover, retaining ring and washersto allow adjustment should not be necessary.
  • Page 25 ERVmCE A ADJUSTMENTS ,,ll,l,i i ,i,ii_,l i ii, ,i,,ll,,ll,,i,, i i iil_,_l ... _'_'LI_Lll u " TO REMOVE HOOD AND GRILL ASSEMBLY POSITIVE TERMINAL NEGATIVE TERMINAL (See Fig. 32) • Raise hood_ ° Unsnap headlight wire connector. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor°...

  • Page 26: Throttle Control Cable

    SERVICE AND ADJUST ENTS ENGgNE PRELIMINARY SETTING - • Air cleaner assembly must be assembled to the car bu- TO ADJUST THROTTLE CONTROL CABLE retor when making carburetor adjustments= (See Fig, 33) Be sure the throttle control cable is adjusted properly (see above).

  • Page 27: Storage

    ..STORAGE ENGINE Immediately prepare your tractor for storage at the end of the season or if the tractor wilt not be used for 30 days or more.. FUEL SYSTEM IMPORTANT: IT tS IMPORTANT TO PREVENT DEPOSITS FROM FORMING ESSENTIAL FUEL gasoline in the tank inside a building...
  • Page 28 POINTS TROUBLESHOOTmHG CAUSE PROBLEM CORRECTION Will notstart Out of fuel Fill fuel tank Engine not "CHOKED" properly See "TO START ENGINE" in Operation section, Engine flooded. Wait several minutes before attempting to start Bad spark plug Replace spark plug, Dirty air filter, Clean/replace air filter.
  • Page 29 ..i!l[Ui l!J UJl! JIL!L I'"I'I!I'III! "'I 'I TROUBLESHOO NG POmNTS iltli ,,i ....i., _r:j HIIHH. ': CORRECTION CAUSE PROBLEM Check wiring, switches and connections If not Engine continues to run Faulty operator-safety presence control system, corrected, contact an authorized service center/ when operator leaves seat department.
  • Page 30 i, iiiiiiii iii III II ii $ERVmCE...
  • Page 31 TRACTOR-- MODEL NUMBER 917.259830 SCHEMATIC BLACK BATTERY O Zb FUSE 30 AMP, S FARTER AMMETER (OPTIONAL) BLACK SEAT SWITCH IGNITION (NOT OCCUPIED) SWITCH GROUNDING CONNECTOR SPARK PLUG PLUGS ON a CYL. ENGINES) CHARGING SYSTEM OUTPUT 28 VOLTS AC MIN, @ 360D RPM 3 AMP DO @ 3600 RPM (CHARGING SYSTEM...
  • Page 32 REPAUR PARTS TRACTOR - - MODEL NUMBER 917.259830 ELECTRICAL...
  • Page 33 REPAIR PARTS TRACTOR -- MODEL NUMBER 917.259830 ELECTRICAL PART DESCRIPTION 144925 Battery 12 Volt 25 Amp 74760412 Bolt, Hex Head 1/4-20 unc x 3/4 STD551025 Washer STD551125 Washer STD541025 !09238X Tube, Plastic, 12" 156417 Case, Battery Mech Hinge !09596X Clamp, Hose 153664 Switch, Interlock Push-In STD551125...
  • Page 34 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259830 CHASSIS AND ENCLOSURES...
  • Page 35 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259830 CHASSIS AND ENCLOSURES PART DESCRIPTION 159527 Chassis Assembly Drawbar 140356 17490612 Screw, Thd, Roll. 3/8-16 x 3/4 STD551025 Washer 13/32 x 3/4 x 16 Gauge '155272 Bumper Hood/Dash 150156X011 Dash STD533710 Bolt, Carriage 3/8-16 x 1 155927 Panel, Dash, L.H.
  • Page 37 REPAIR PARTS TRACTOR - - MODEL NUMBER 917,259830 DRIVE PART PART DESCRIPTION DESCRIPTION 150071 TransaxleAssembly 140186 Pulley, Engine Bolt 7/16-20 X 4 Gr_ 5 142431 Spring, Return, Brake 71170764 143995 Puliey, Transaxle STD551143 Washer Lock Hvy Hlcl Spr 7/16 154792 Rod Shift Fender 154778 Keeper Belt Engine...
  • Page 38 REPABtRPARTS TRACTOR - - MODEL NUMBER 917.259830 STEERING ASSEMBLY _-'_ _'_"-,?'-_--_ T'---_42...
  • Page 39 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259830 STEERING ASSEMBLY PART DESCRIPTION 139768 Steering Wheel 154427 Axle Assembly STMP Dropped STL 156483 Spindle Assembly, L.H,. 157473 Spindle Assembly, Roll. 6266H Bearing, Race, Thrust, Hardened 121748X Washer 25/32 x 1-5/8 x 16 Gauge 19272016 Washer 27/32 x 1-1/4 x 16 Gauge 12000029...
  • Page 40 REPAUR PARTS TRACTOR - - MODEL NUIVIBER 917.259830 SEAT ASSEMBLY PART PART DESCRIPTION DESCRIPTION 140123 Seat 134300 Spacer, Split ,28 x 88 140551 121250X Bracket, Pivot, Seat Spring Bolt 123976X Locknut, Flange 1/4 Grade 5 STD5237,!.0 19131610 153236 Washer 13/32 x 1 x 10 Gauge Bolt, Shoulder 5/16-18 UNC 1450O6...
  • Page 41 Decal, Side Panel 14234'1 Decal Drawbar Cntd Mvt Hyd LT 156787 Decal, Deck Mower EZ3 Pad Footrest LH STLT 154515 146709 Decal, Fender, Craftsman Pad Footrest RH STLT 154516 156439 Decal, Fender Danger 162199 146046 Owner's Manual, English Decal, V-Beft Drive Schematic...
  • Page 42 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259830 ENGINE OPTIONAL EQUIPMENT Spark Arrester...
  • Page 43 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259830 ENGINE PART DESCRIPTION 150600 Control, Throttle 17720410 Screw, Hex Head, Thread Cutting 1/4-20 x 5/8 Engine (See Breakdown) Briggs Model 28N707-1173-E1 Muffler 137352 272293 Gasket, Exhaust 13280324 Nipple, Pipe 3/8 NPT x 3 13200300 Elbow, Standard 90 °, 3/8-18 NPT STD551237...
  • Page 44 REPAHR PARTS TRACTOR -- MODEL NUMBER 917.259531 MOWER LIFT...
  • Page 45 REPAUR PARTS TRACTOR - - MODEL NUMBER 917.259531 MOWER LIFT PART DESCRIPTION 159460 Wire Asm Inner/Sprg w/Plngr Lt 159471 Shaft Assembly, Lift I05767X Pin, Groove 12000002 E-Ring 19211621 Washer 21/32 x 1 x 21 Gauge 120!83X Bearing, Nylon 125631X Grip, Handle, Fluted 122365X Button, Plunger, Red 139865...
  • Page 46 REPARR PARTS TRACTOR - - MODEL NUMBER 917.259830 MOWER DECK ""_...
  • Page 47 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259830 MOWER DECK PART PART DESCRIPTION DESCRIPTION 122052X Spacer, Retainer 144393 Mower Housing 140086 Bolt Spring, Torsion Brakes STD533107 141043 Guard, TUV Idler 138017 Bracket Assembly,Sway Bar, Front Knob Custom Oval 149846 138440 Bracket Assembly, Sway Bar V-Belt 144200...
  • Page 48 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259830 HYDRO GEAR TRANSAXLE - MODEL NUMBER 310-0650...
  • Page 49 REPAUR PARTS TRACTOR - - MODEL NUMBER 917,259830 HYDRO GEAR TRANSAXLE - MODEL NUMBER 310-0650 KEY PART KEY PART NOo NO. DESCRIPTION NO. NO, DESCRIPTION 142930 Housing, Lower 142884 Washer 7/16 x 7/8 x .060 142931 Assembly, Upper Housing 150829 Differential Assembly 142932 Seal, Lip...
  • Page 50 REPAURPARTS TRACTOR - - MODEL NUMBER 917.259830 BRIGGS & STRA1TON ENGINE -MODEL NUMBER 28N707, TYPE NUMBER 1173-E1 634A -A-REQUIRES SPECIAL TOOLS TO INSTALL, SEE REPAIR INSTRUCTION MANUAL. 3°@ 1022 1034 294_ 10 9 1026...
  • Page 51 REPAUR PARTS TRACTOR - - MODEL NUMBER 917.259830 BRIGGS & STRATTON ENGINE - MODEL NUMBER 28N707, TYPE NUMBER 1173-E1 106 987 95 117 634B ___, 121 CARBURETOR OVERHAUL , J ll_l I llll: ..|146_ 1033 VALVE OvERHAuL K!T..75,_j_"_.,,_ 27 _' 634_ 95'_ 634...
  • Page 52 REPAtR PARTS TRACTOR - - MODEL NUMBER 917.259830 BRIGGS & STRATTON ENGINE = MODEL NUMBER 28N707, TYPE NUMBER 1173-E1 634A 868 868A 358 GASKET SET 977 CARBURETOR GASKET SET _224 305_ 1006 729 [_...
  • Page 53 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259830 BRIGGS & STRATTON ENGINE - MODEL NUMBER 28N707, TYPE NUMBER 1173-E1 663 _ "657 "_ I1036LABEL KIT, EMISSIONS i 729A 1090...
  • Page 54 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259830 BRIGGS & STRATTON ENGINE - MODEL NUMBER 28N707, TYPE NUMBER 1173-E1 KEY PART KEY PART NO. NO. DESCRIPTION NO, NO. DESCRIPTION 496412 Cylinder Assembly 94098 Screw, Throttle 399265 Bearing, Cylinder 495800 Screw, Idle Speed 391086 * Seal, Oi! 104 231789...

  • Page 55: Replacement

    REPAUR PARTS TRACTOR - - MODEL NUMBER 917.259830 BRIGGS & STRATTON ENGINE - MODEL NUMBER 28N707, TYPE NUMBER 1173-E1 KEY PART KEY PART NO. NO. DESCRIPTION NO, NO, DESCRIPTION Retainer, Wire 810068 Screw, Set 729A 225170 Gear, Timing 496280 Housing, Blower 741 262932 94786 Screw, Hex, Head,...
  • Page 56 iiii, i,,,...
  • Page 58 SERVNCE NOTES...

  • Page 59: Operation

    SUGGESTED GUaDE FOR SRGHTUNGSLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SIGHTING PlDE SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE. 15° MAX. llll llul llll ii,i ii1_1 Operate your Tractor up and down the face of slopes (not greater than 15°), never across the face.

  • Page 60: Engine

    ® OWNER'S 15.5 HP MANUAL ELECTRIC START 42" MOWER AUTOMATIC (HYDROSTATIC) LAWN TRACTOR MODEL NO. Each tractor has its own model number. Each engine has its own model number. 917.259830 The model number for your tractor will be found on the model plate located under the seat..

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