Craftsman 917.275520 Owner's Manual
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Craftsman 917.275520 Owner's Manual

Lawn tractor 23.0 hp, 42" mower electric start automatic transmission
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Owner's Manual
JCRRFTSMRN°J
LAWN TRACTOR
23.0 HP, 42" Mower
Electric Start
Automatic Transmission
Model No.
917.275520
[_
his product has a low emission
engine which operates
differently from previously built engines. Before you start the
engine, read and understand
this Owner's Manual,
IMPORTANT:
Read and follow all Safety
Rules and Instructions
before
operating this equipment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman
Help Line
5 am - 5 pm, Mon- Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A
Visit our Craftsman
website:www.sears.com/craftsman

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  • Page 1 Call: Read and follow all Safety 1-800-659-5917 Rules and Instructions before Sears Craftsman Help Line operating this equipment. 5 am - 5 pm, Mon- Sat Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A Visit our Craftsman website:www.sears.com/craftsman...
  • Page 2 ......Back Cover Maintenance ........LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace...
  • Page 3 IMPORTANT:This cuttingmachine is capableof amputatinghands and feet andthrow- ing objects.Failureto observe the followingsafety instructionscould result in serious injury or death. • Never direct discharged material _IWARNING: Inorder to preventac- toward anyone. Avoid discharging cidental startingwhen setting up, trans- material against a wall or obstruction.
  • Page 4 II. SLOPE OPERATION • Nevercarry children,evenwith the bladesshut off. They may fall off and Slopes are a major factorrelated to loss of be seriouslyinjuredor interferewith controland tip-over accidents,which can safe machineoperation.Childrenwho result in severeinjury or death. Opera- havebeen given rides in the past may tion on all slopes requiresextra caution.
  • Page 5 • Removegas-poweredequipmentfrom • Keep machine free of grass, leaves, the truck or trailer and refuel it on the other debris build-up. Clean oil or fuel ground. If this is not possible,then spillage and remove any fuel-soaked refuelsuch equipmentwith a portable debris.
  • Page 6 PROTECTION W/O Filter: 3.75 Pints AGREEMENTS Spark Plug: Champion QC12YC Congratulations on making a smart pur- (GAP: .040") chase. Your new Craftsman® product Ground Speed Forward: designed and manufactured for years of (MPH): Reverse: dependable operation. But like all prod-...
  • Page 7 Steering Wheel Steering Wheel Insert (1) Large Flat Washer Steering Steering Wheel Adapter Extension Boot Shaft Steering (1) 5/16 Lock Washer (1) Hex Bolt 5/16-18 Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge _(1) Knob For Future Use Keys Slope Sheet...
  • Page 8 Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure...
  • Page 9 7. Slide seat until a comfortableposition NOTE: You may now roll or drive your is reachedwhich allows you to press tractor off the skid. Follow the appropriate clutch/brakepedal all the way down. instruction below to remove the tractor 8. Get off seat without moving its ad- from the skid.
  • Page 10 CHECKTIRE PRESSURE _CHECKLIST The tires on your tractor were overinflated Before you operate your new tractor, at the factory for shipping purposes. Cor- wish to assure that you receive the best rect tire pressure is important for best performance and satisfaction from this cutting performance.
  • Page 11 These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. I'.,I SLOW REVERSE NEUTRAL HIGH CHOKE FAST IGNITION SWITCH ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE LOCKED UNLOCKED...
  • Page 12 KN OW YOU R TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATINGYOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Ignition Switch Attachment ROS "ON"...
  • Page 13 The operation of any tractor result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety...
  • Page 14 TO OPERATE MOWER The cutting height range is approxi- mately 1-1/2 to 4". The heights are mea- Your tractor is equipped with an operator sured from the ground to the blade tip with presence sensing switch. Any attempt the engine not running.
  • Page 15 Slowly move motion control lever to Transmission Engaged reverse (R) position to start movement. When use of the ROS is no longer needed, turn the ignition key clockwise to engine "ON" position. ROS "ON" Position Engine "ON" Position (Normal Operating) Transmission Disengaged NOTE:...
  • Page 16 WARM WEATHER STARTING (50 ° F and _ICAUTION: Wipe off any spilled oil or above) fuel. Do not store,spill or use gasoline near an open flame. When engine starts, slowly push choke IMPORTANT:When operatingin tempera- control in until the engine begins tures below32°F(0°C),use fresh, clean run smoothly.
  • Page 17 PURGE TRANSMISSION MOWING TIPS To ensure proper operation and per- • Mower should be properly leveled formance, it is recommended that the best mowing performance. See "TO LEVEL MOWER HOUSING" in the transmission be purged before operating tractor for the first time. This procedure will Service and Adjustments section...
  • Page 18 /_/_X'x_'_/_ " FILL IN DATES AS YOU COMPLETE /__/_ _/_/O.Oq. _" REGULAR SERVICE /_r/_'_VSERVICE DATES Check Brake Operation Check Tire Pressure Check Operator Presence ROS Systems Check for Loose Fasteners ll_s Sharpen/Replace Mower Blades 11_3 Lubrication Chart Check Battery Level Clean Battery and Terminals Check Transaxle...
  • Page 19 TRACTOR CHECK REVERSE OPERATION (ROS) SYSTEM Always observe safety rules when per- • When the engine is running with the ig- forming any maintenance. BRAKE OPERATION nition switch in the engine "ON" position and the attachment clutch is engaged, If tractor requires more than five (5) feet any attempt...
  • Page 20 • The blade can be sharpened with a file Do not attempt to clean fan or transmis- or on a grinding wheel. Do not attempt sion while engine is running or while the to sharpen while on the mower. transmission is hot.
  • Page 21 • Be sure tractor is on level surface. TO SERVICE PRE-CLEANER • Oil will drain more freely when warm. Wash it in liquid detergent and water. • Catch oil in a suitable container. Squeeze it dry in a clean cloth. Remove oil fill cap/dipstick.
  • Page 22 MUFFLER CLEANING • Clean engine, battery, seat, finish, etc. Inspect and replace corroded muffler of all foreign matter. spark arrester (if equipped) as it could cre- • Keep finished surfaces and wheels free ate a fire hazard and/or damage. of all gasoline, oil, etc.
  • Page 23 WARNING: SERVICE OR ADJUSTMENTS: TO AVOID SERIOUS INJURY, BEFORE PERFORMING Depress clutch/brake pedal fully and set parking brake. Place motion control lever in neutral (N) position. Place attachment clutch in "DISENGAGED" position. Turn ignition key to "STOP" and remove key. Make sure the blades and all moving parts have completely...
  • Page 24 8. Place flat washer and clutch spring on • If links are not equal in length, adjust one link to same length as other link. idler pulley bolt and secure with small • To lower front of mower loosen nut "E" retainer spring.
  • Page 25 3. Install mower(See "To InstallMower" With parking brake "Engaged" in this sectionof this manual). ut "A" Mandrel Idler Operating dam Nut TO REPLACE MOTION DRIVE BELT Pulley Park the tractor on level surface. Engage parking brake. For assistance, there is a TO CHECK AND ADJUST BRAKE...
  • Page 26 TRANSMISSION REMOVAL/ REPLACEMENT EnginePulley Should your transmission require removal service or replacement, it should be purged after reinstallation and before operating tractor. See "PURGE TRANSMISSION" Clutching IdlerI_ the Operation section of this manual. TO ADJUST STEERING WHEEL ALIGN- MENT If steering wheel crossbars are not...
  • Page 27 If "jumpercables"are usedfor emergency starting, follow this procedure: IMPORTANT:Yourtractor is equipped with a 12 volt system.The other vehicle must also be a 12 volt system. Do not use your tractor battery to start other vehicles. TO ATTACHJUMPERCABLES- 1. Connect one end of the RED cable to the POSITIVE(+) terminal of each Terminal battery(A-B),taking care not to short...
  • Page 28 TO ADJUST CARBURETOR ENGINE Your carburetor is not adjustable. If your Maintenance, repair, or replacement engine does not operate properly due to the emission control devices and systems, suspected carburetor problems, take your which are being done at the customers tractor to a Sears or other qualified...
  • Page 29 Immediately prepare your tractor for stor- hose, or tank during storage. Also, alcohol age at the end of the season or if the trac- blended fuels (called gasohol or using tor will not be used for 30 days or more. ethanol or methanol) can attract...
  • Page 30 TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM CAUSE CORRECTION Will not start 1. Out of fuel. Fill fuel tank. See "TO START ENGINE" Engine not "CHOKED" properly. Operation section. 3. Wait several minutes before Engine flooded.
  • Page 31 TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM CAUSE CORRECTION Loss of power Faulty spark plug. Clean and regap or change (cont.) spark plug. Dirty fuel filter. Replace fuel filter. Stale or dirty fuel. Empty fuel tank and refill tank with fresh, clean gasoline.
  • Page 32 TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM CAUSE CORRECTION Mower blades will 1. Obstruction in clutch Remove obstruction. not rotate mechanism. Worn/damaged mower drive Replace mower drive belt. belt. Frozen idler pulley. Replace idler pulley.
  • Page 33 TRACTOR - - MODEL NUMBER 917.275520 SCHEMATIC STARTER SOLENOID TO 101 BLACK GRAY REVERSE SWITCH SHORTING CONNECTOR BLACK ..f_/_ _1 NOT IN REVERSE ........ SPARK PLUGS SLAC_'_'X_TE IGNITION • UNIT _.'_ (2 PLUGS ............................ON TWIN CYL. ENGINES) BLoE ¢_] BLAOK FUEL I (OPTIONAL)
  • Page 34 TRACTOR - - MODEL NUMBER 917.275520 ELECTRICAL...
  • Page 35 TRACTOR - - MODEL NUMBER 917.275520 ELECTRICAL KEY PART DESCRIPTION 144927 Battery 74760412 Bolt Hex Hd 1/4-20 unc x 3/4 176689 Box Battery 176138 Switch, Interlock 183759 Harness Asm Light W/4152j 4152J Bulb Light #1156 4799J Cable Battery 6 Ga. 11" red 146147 Cable Battery...
  • Page 36 TRACTOR - - MODEL NUMBER 917,275520 CHASSIS AND ENCLOSURES 212_ _159 chassis-Laser-It.stlt...
  • Page 37 TRACTOR - - MODEL NUMBER 917.275520 CHASSIS AND ENCLOSURES PART DESCRIPTION 174619 Chassis 176554 Drawbar 155272 Bumper Hood/Dash 193510X012 Dash STD533710 Bolt, Carriage 3/8-16 x 3/4 174996 Panel, Dash, L H. 172105X010 Panel, Dash, R.H. 17490608 Screw Thdrol 3/8-16 x 1/2 185682X613 Hood Assembly 184921...
  • Page 38 TRACTOR - - MODEL NUMBER 917,275520 GROUND DRIVE 47"_ 120 _ 36 35 "\v 252 25 78 76 drive-hydro.stlt...
  • Page 39 TRACTOR - - MODEL NUMBER 917.275520 GROUND DRIVE PART PART DESCRIPTION DESCRIPTION Transaxle Peerless LTH2000 142432 Screw Hex Wsh Hi-Lo 1/4-1/2 uric (See Breakdown) 134683 Keeper Belt Engine 192706 Rod Shift Fender 137057 Spacer STD561210 Pin Cotter 1/8 x 1 CAD 121749X Washer 25t32 x 1-1/4 x 16 Ga.
  • Page 40 TRACTOR - - MODEL NUMBER 917,275520 STEERING ASSEMBLY ,.._ ..]+"-'---_ 43 _ J" 82 _ 1" steering pl.lt...
  • Page 41 TRACTOR - - MODEL NUMBER 917.275520 STEERING ASSEMBLY PART DESCRIPTION 186780 Steering Wheel 175131 Axle Assembly 169840 Spindle Assembly, L.H. 169839 Spindle Assembly, R.H. 6266H Washer Thrust 121748X Washer 25/32 x 1-518 x 16 Ga. 19272016 Washer 27132 x 1-1/4 x 16 Ga. 12000029 Ring, Klip 3366R...
  • Page 42 TRACTOR - - MODEL NUMBER 917,275520 ENGINE I OPTIONAL EQUIPMENT Spark Arrester engine-bs intek-twin 43 KEY PART PART DESCRIPTION DESCRIPTION 170545 140527 Cap Assembly, Fuel Sears, Control, Throttle/Choke Vented 17720408 Screw, Hex Head, Thread 123487X Clamp, Hose Cutting 1/4-20 x 1/2 137040 Line, Fuel Engine,...
  • Page 43 TRACTOR - - MODEL NUMBER 917.275520 SEAT ASSEMBLY °-q / - _i _ seat_It.knob_9 PART PART DESCRIPTION DESCRIPTION 180597 Seat 174648 Bracket Pnt Mounting Switch 180166 121248X Bracket Pnt Pivot Seat (blk) Bushing Snap BIk Nyl 50 Id 71110616 Bolt Fin Hex 3/8-16 unc x 1 72050412 Bolt Rdhd Sht Nk 1/4-20 x 1-1/2 19131610...
  • Page 44 133644 Decal 178392 Customer Maintenance Decal, Disconnect 193545 Decal 179768X428 Hood Side Pad, Footrest LH STLT 186282 Decal 179769X428 Fender, Craftsman Pad, Footrest RH STLT 156439 Decal 196240 Fender Danger Manual, Owner's, English 138047 Decal 196241 Battery Manual, Owner's, Spanish...
  • Page 45 TRACTOR - - MODEL NUMBER 917.275520 LIFT ASSEMBLY • /"_ 13 ..-...._31_ lift-rh=l piece3 KEY PART PART DESCRIPTION DESCRIPTION 159460 Washer Asm Inner Spring STD624008 Retainer Spring 173288 Link Front Plunger 73350800 Nut Jam Hex 1/2-13 unc 159471 Shaft Asm. Lift 175689 Trunnion BIk Zinc 105767X...
  • Page 46 TRACTOR - - MODEL NUMBER 917,275520 MOWER DECK .146 113 111 _116 118 _ 19//_ 42 deck man-t-path...
  • Page 47 TRACTOR - - MODEL NUMBER 917.275520 MOWER DECK PART PART DESCRIPTION DESCRIPTION 165892 Mower Deck Assembly, 42" 137729 Screw, Thd. Roll 1/4-20 x 5/8 STD533107 Bolt 133944 Washer, Hardened 138017 Bracket Assembly, Sway Bar, 139888 Bolt, Shoulder 5/16-18 Front 184907 Arm Assembly, Pad, Brake 165460...
  • Page 48 TRACTOR - - MODEL NUMBER 917.275520 PEERLESS TRANSAXLE - - MODEL NUMBER LTH2000 .._- 203 ° ' ..182--_ ,_,_ 1_2 _ lo2 lol...
  • Page 49 TRACTOR - - MODEL NUMBER 917.275520 PEERLESS TRANSAXLE - - MODEL NUMBER LTH2000 PART PART DESCRIPTION DESCRIPTION 786196 Spacer .625.765 772151 Cover L.H. 792201 Spring 770135 Case 792154 Oil Fill Plug 776355 Counter Shaft 788088A Oil Seal 3/4" 778263 Spur Gear 792141 Washer .3771D .058W...
  • Page 50 TRACTOR - - MODEL NUMBER 917.275520 BRIGGS & STRATTON ENGINE-MODEL NUMBER 445577, TYPE NUMBER 0485-E1...
  • Page 51 TRACTOR - - MODEL NUMBER 917.275520 BRIGGS & STRATTON ENGINE-MODEL NUMBER 445577, TYPE NUMBER 0485-E1 1029 1022 1100 _ 798 _ 209_% 635_ 118AI 121 CARBURETOR OVERHAUL KI1 1370 14211128 | 276 O 104 _ 1123© 616U 1124_ 105_ 633@ 987_) 552 @ 977 CARBURETOR...
  • Page 52 TRACTOR - - MODEL NUMBER 917.275520 BRIGGS & STRATTON ENGINE-MODEL NUMBER 445577, TYPE NUMBER 0485-E1 I 1329 REPLACEMENT ENGINE_ 1789, 100_ 1119_ __'__ 573 __ 332_ 11330 7261 REPAIR MANUAL 165_ 1095 VALVE GASKET SET 868_ 883_ 334_ 1022_ 3091 358 ENGINE GASKET SET 783 51 3_ 311_71 _...
  • Page 53 TRACTOR - - MODEL NUMBER 917.275520 BRIGGS & STRATTON ENGINE-MODEL NUMBER 445577, TYPE NUMBER 0485-E1 PART PART DESCRIPTION DESCRIPTION 699753 Cylinder Assembly 699734 Kit-Carburetor Overhaul 499585 Kit-Bushing/Seal (Magneto Side) 699709 Carburetor 391086 ,Seal-Oil (Magneto Side) 690993 Valve-Throttle 699747 Sump-Engine 499805 Kit-Throttle Shaft 693998...
  • Page 54 TRACTOR - - MODEL NUMBER 917.275520 BRIGGS & STRATTON ENGINE-MODEL NUMBER 445577, TYPE NUMBER 0485-E1 PART PART DESCRIPTION DESCRIPTION 694012 Gasket Set-Engine 865A 691014 Cover-Air Guide (Cylinder Cover-Air Guide 19374 Puller-Flywheel 865B 691015 o+ Seal-Valve 89838 Wrench-Spark Plug 690968 WirelConnector-Alternator 691108 Screw (Fuel Pump)
  • Page 55 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL 15 DEGREES MAX. down the face of slopes, never across the face. Do not mow ARNING: To avoid serious injury, operate your tractor up and slopes greater than 15 degrees.
  • Page 56 ©Sears, Roebuck and Co. ®Registered Trademark / TMTrademark / SMService Mark of Sears, Roebuck and Co. ® Marca Registrada / TMMarca de Fabrics / SMMarca de Servicio de Sears, Roebuck and Co. MCMarque de commerce / MDMarque depos6e de Sears, Roebuck and Co. 196240 12.05.04 Printed...

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