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Craftsman 917.277131 Owner's Manual

Lawn tractor 13.5 hp, with 38" mower, electric start, 5 speed transaxle
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Owner's Manual
I(.nFT$MnN°l
LAWN TRACTOR
13.5 HP, 38" Mower
Electric Start
5 Speed Transaxle
Model No.
917.277131
This product has a low emission engine which operates
_
differently
from previously
built engines. Before
start the
you
engine, read and understand
this Owner's Manual.
IMPORTANT:
Read and follow all Safety
Rules and Instructions
before
operating
this equipment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman
Help Line
5 am - 5 pm, Mon- Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179
U.S.A.
Visit our Craftsman website:www.sears.com/craftsman

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Summary of Contents for Craftsman 917.277131

  • Page 1 Call: Read and follow all Safety 1-800-659-5917 Rules and Instructions before Sears Craftsman Help Line operating this equipment. 5 am - 5 pm, Mon- Sat Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. Visit our Craftsman website:www.sears.com/craftsman...
  • Page 2 Maintenance........1 7 Warranty..........2 SafetyRules.......... 3 Serviceand Adjustments.....21 ProductSpecifications......6 Storage..........27 Assembly/Pre-Operation....... 8 Troubleshooting ........28 Operation..........1 1 Repair Parts......... 32 MaintenanceSchedule......17 Sears Service......B ack Cover LIMITEDWARRANTYON CRAFTSMANRIDINGEQUIPMENT Forone (1) year fromthe date of purchase,if this CraftsmanRidingEquipmentis maintained,lubricatedand tuned up accordingto the instructionsin the owner'smanual, Searswill repair or replacefree of charge any parts that are foundto be defectivein materialor workmanshipaccordingto the guidelinesof coveragelisted below.Sears will...
  • Page 3 IMPORTANT: This cutting machine is capable of amputating hands and feet and throw- ing objects. Failure to observe the following safety instructions could result in serious injury or death. • Be aware of the mower discharge direc- _ILWARNING: In order to prevent ac- tion and do not point it at anyone.
  • Page 4 • Never carry children. They may fall off • Mow up and down slopes, not across. and be seriously injured or interfere with • Remove obstacles such as rocks, tree safe machine operation. limbs, etc. • Never allow children to operate the machine.
  • Page 5 • Remove obstacles such as rocks, tree • Be sure the area is clear of other people limbs, etc. before mowing. Stop machine if anyone enters the area. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall •...
  • Page 6 Forward: Ground Speed AGREEMENTS (MPH): Congratulations on making a smart pur- chase. Your new Craftsman@ product is designed and manufactured for years of dependable operation. But like all prod- ucts, it may require repair from time to Reverse: time. That's when having a Repair Protec-...
  • Page 7 Steering Wheel Steering Wheel Insert (1) Large Flat Washer @(1) Locknut (1) Hex Bolt 1/4-28 x 1-1/4 1/2-20 (1) Locknut 1/4-28 Extension Steering Steering Boot Wheel Adapter Shaft teering Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge _(1) Knob For Future Use Keys "--t...
  • Page 8 Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
  • Page 9 4. Push down on seat to engage shoulder NOTE: You may now roll or drive your bolt in slot and pull seat towards rear of tractor off the skid. Follow the appropriate instruction below to remove the tractor tractor. from the skid. 5.
  • Page 10 CHECKTIRE PRESSURE J CHECKLIST The tires on your tractor were overinflated Before you operate your new tractor, we at the factory for shipping purposes. Cor- wish to assure that you receive the best rect tire pressure is important for best performance and satisfaction from this cutting performance.
  • Page 11 These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. I',,I REVERSE NEUTRAL HIGH CHOKE PAST SLOW IGNITION ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE LOCKED UNLOCKED OVER TEMP...
  • Page 12 KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Attachment Ignition Switch Clutch Lever Switch Position Lever...
  • Page 13 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.
  • Page 14 These heights are approximate and may • If slowing is necessary, move throttle vary depending upon soil conditions, control lever to slower position. height of grass and types of grass being • If stopping is absolutely necessary, push mowed. clutch/brake pedal quickly to brake posi-...
  • Page 15 ADD GASOLINE Insert key into ignition and turn key • Fill fuel tank to bottom of tank filler neck. clockwise to start position and release key as soon as engine starts. Do Do not overfill. Use fresh, clean, regular not run starter continuously for more unleaded gasoline with a minimum of than fifteen seconds per minute.
  • Page 16 MOWING TIPS • If grass is extremely tall, it should be • Mower should be properly leveled for mowed twice to reduce load and pos- best mowing performance. See "TO sible fire hazard from dried clippings. LEVEL MOWER HOUSING" in the Make first cut relatively high;...
  • Page 17 AS YOU COMPLETE DATES Ch¢_3k Op_:_rator Pre_en_ 1" Interlock Systems Check totLoo_e F_tener$ I_ w 1" Lubrication Chart Check Battery Level Sharpen/Repla¢o Mower Blades Clean BatteryandTerminals Check Transe×le Cooling Check V-Belts C_'_eck Engine Level Change Engine Oil (with oil filter} Q_'_ Change Engine...
  • Page 18 TRACTOR Reassemble blade bolt, lock washer and flat washer in exact order as Always observe safety rules when per- shown. forming any maintenance. Tighten blade bolt securely (27-35 BRAKE OPERATION Lbs. torque). MPORTANT: Blade bolt is heat treated. If tractor requires more than six (6) feet stopping distance at high speed in highest If bolt needs replacing,...
  • Page 19 • Rechargeat 6-10 amperesfor 1 hour. hoursof operation. Tightenoil fill cap/ NOTE:The original equipmentbattery on dipsticksecurely eachtime you check the oil level. your tractor Jsmaintenancefree. Do not attemptto open or removecaps or covers. TO CHANGEENGINEOIL Adding or checking levelof electrolyteis Determinetemperaturerange expected not necessary.
  • Page 20 Clean out chaff and debris 1. Pull up on air filter cover handle and Air Screen rotate towards engine. 2. Remove cover. 3. Carefully remove air filter cartridge and pre-cleaner from base. 4. Clean base carefully to prevent debris from falling into carburetor. NOTE: If very dirty or damaged, replace cartridge.
  • Page 21 & WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING SERVICE OR ADJUSTMENTS: 1. Depress clutch/brake pedal fully and set parking brake. 2. Place gearshift lever in neutral (N) position. 3. Place attachment clutch in "DISENGAGED" position. 4. Turn ignition key to "STOP" and remove key. 5.
  • Page 22 TRACTOR FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side-to TO REMOVE MOWER side. If the following front-to-back adjust- Mower will be easier to remove from the ment is necessary, be sure to adjust both right side of tractor. front links equally so mower will stay level 1.
  • Page 23 TO CHECK AND ADJUST BRAKE TO REPLACE MOWER BLADE DRIVE- BELT Your tractor is equipped with an adjustable The mower blade drive belt may be re- brake system which is mounted on the placed without tools. Park the tractor right side of the transaxle. level surface.
  • Page 24 TO REPLACE MOTION DRIVE BELT TO REMOVE WHEEL FOR REPAIRS Park the tractor on level surface. Engage 1. Block up axle securely. parking brake. For assistance, there is a 2. Remove axle cover, retaining ring and belt installation guide decal on bottom side washers to allow wheel removal (rear of left footrest.
  • Page 25 TO REPLACE HEADLIGHT BULB TO REMOVE CABLES, REVERSE ORDER 1. Raise hood. Pull bulb holder out of the hole in the BLACK cable first from chassis backside of the grill. then from the fully charged battery. RED cable last from both batteries. Replace bulb in holder and push bulb holder...
  • Page 26 FINAL SETTING - Check that holes "A" in governor control lever and hole in governor plate 1. Start engine and allow to warm for five line-up. If holes "A" are net aligned, minutes. Make final adjustments with loosen clamp screw and move throttle engine running and shift/motion control cable until...
  • Page 27 Also, alcohol blended fuels (called gasohol Immediately prepare your tractor for stor- or using ethanol or methanol) can attract age at the end of the season or if the trac- moisture which leads to separation and tor will not be used for 30 days or more. _WARNING: Never store the tractor formation of acids during storage.
  • Page 28 TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM CAUSE CORRECTION Will not start 1. Out of fuel. 1. Fill fuel tank. 2. See "TO START ENGINE" 2. Engine not "CHOKED" properly. in Operation section. 3.
  • Page 29 TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center CAUSE CORRECTION PROBLEM 1. Cutting too much grass/too 1. Raise cutting height/reduce LOSS of power fast. speed. Adjust throttle control. Throttle in "CHOKE" position. Clean underside of mower Build-up of grass, leaves...
  • Page 30 TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM CAUSE CORRECTION Mower blades will 1. Obstruction in clutch 1. Remove obstruction. mechanism. not rotate 2. Worn/damaged mower drive 2. Replace mower drive belt. belt. 3. Frozen idler pulley. 3.
  • Page 31 TRACTOR -- MODEL NUMBER 917.277131 SCHEMATIC 4" olll& BATTERY _LL_ FUSE AMMETER STARTER (OPTIONAL) SOLENOID CLUTCH / BRAKE {PEDAL IGNITION (NOT OCCUPIED) SWITCH _)(_ SEAT SWITCH BLACK BLACK NfCLUTCH_ _Ac_ (CLUTCH OFF) GROUNDING CONNECTOR (OPTIONAL) SPARK IGNITION PLUG UNIT {2 PLUGS ON TWIN OYLENGINES} /_ ,_M_ L_t_@ 3_0 !t_t_AHOI_4C p.y81 _.M L_IP.C_4N L_I L_ i...
  • Page 32 TRACTOR -- MODEL NUMBER !)17,277131 ELECTRICAL...
  • Page 33 TRACTOR -- MODEL NUMBER 917.277131 ELECTRICAL PART DESCRIPTION 163465 Battery 74760412 Bolt He× Head 1/4-20 Une × 3/4 176689 Box Battery Fender 176138 Switch, Interlock 175685 Harness, Light Socket (Includes 4152J) 4152J Bulb, Light 4799J Cable, Battery, 8 Gauge, Red, 11" 146147 Cable, Battery, 8 Gauge, Red, W/16 Wire 175158...
  • Page 34 TRACTOR -- MODEL NUMBER 917.277131 CHASSIS AND ENCLOSURES 26 31 chassis-pl.lt 23...
  • Page 35 TRACTOR -- MODEL NUMBER 917.277131 CHASSISAND ENCLOSURES PART DESCRIPTION 174620 Chassis 176554 Drawbar Screw 3/8-I6 x 3/4 17060612 155272 Bumper Hood/Dash I74643)(014 Saddle Slkscr Fit LT 155138 Clip Retainer Slide-On I6&347X014 Dash 72140608 Bolt Rdhd Sqnk 3/8-I6 Une x I 174996 Panel Dash LH 145660...
  • Page 36 TRACTOR -- MODEL NUMBER 917.277131 GROUND DRIVE 18 113 41 _'; drive-s_ddie 25...
  • Page 37 TRACTOR -- MODEL NUMBER 917.277131 GROUNDDRIVE PART PART DESCRIPTION DESCRIPTION Transaxle Dana D4380-139 127783 Pulley Idler V Groove Plastic Bellcrank Asm. Clutch (Order parts from transaxle I54407 Manufacturer) I23205X Retainer Belt Style Spring Bolt 3/8-I 8 × 1-1/2 Gr. 5 146682 Spring Return Brake Tia Zinc 72110612...
  • Page 38 TRACTOR -- MODEL NUMBER 917.277131 STEERING I"-'-'----1 _ _ i j _ "...
  • Page 39 TRACTOR -- MODEL NUMBER 917.277131 STEERING KEY PART DESCRIPTION I40044X428 Steering Wheel 175131 Axle Aasembly I69840 Spindle Aasembly, LH. I69839 Spindle Aasembly, R,H. 6266H Bearing, Race, Thrust, Hardened I21748X Washer 25/32 × 1-5/8 × I6 Gauge I92720I 6 Washer 27/32 × 1-1/4 × I6 Gauge 12000029 Ring Klip 3366R...
  • Page 40 TRACTOR -- MODEL NUMBER 917.277131 ENGINE OPTIONAL EQUIPMENT Spark Arrester engine-bs, lcyl 49 KEY PART PART DESCRIPTION DESCRIPTION Control Thich 181654 170551 Plug Drain Oil Easy I24028X 17720408 Screw He×Thd Cut I/4-20 × I/2 Bushing Snap Nyl BIk Fuel Line Screw Hexwsh Thdrol 17670412 Engine Briggs...
  • Page 41 TRACTOR -- MODEL NUMBER 917.277131 SEAT ASSEMBLY h_\_ PART PART DESCRIPTION DESCRIPTION 127427 Seat I21248X Bushing Snap BIkNy150 Id 140551 Bracket Pvt St Bolt Rdhd Sht 1/4-20 x I-I/2 72050412 71110616 Bolt Fin Hex 3/8-I6 Une× I 134300 Spacer Split 28 × 96Yel Zinc 19131610 Washer Flat 13/32 xl x I0 Ga I21250X...
  • Page 42 TRACTOR -- MODEL NUMBER 917.277131 DECALS PART PART DESCRIPTION DESCRIPTION 177109 Decal Lower Dash 133644 Decal customer Responsibility 189455 Decal Engine I56439 Decal Fender Dnger 171704 Decal Hood 181249 Decal, Clute_VBrake Eng 163204 Decal Fender 146046 Decal V-Belt Dr Seh tractor 149516 Decal V-Belt seh Decal Battery Danger...
  • Page 43 TRACTOR -- MODEL NUMBER 917.277131 LIFT ASSEMBLY /Tft-rh.1piece_3 PART PART DESCRIPTION DESCRIPTION 159460 173288 Link Front Wire Asm Inner W/plunger Shaft Asm Lift 159471 73350800 Nut Jam He;< 1/2-I3 Une 105767X Pin Groove I 500 Zinc 175689 Tru nnion BIk Zinc 12000002 73800800 Nut Lock w/Wsh 1/2-I3 Unc...
  • Page 44 TRACTOR -- MODEL NUMBER 917.277131 MOWER DECK 38 deck-manuel 2...
  • Page 45 TRACTOR -- MODEL NUMBER 917.277131 MOWER DECK PART PART DESCRIPTION DESCRIPTION Nut Crownloek 3/8-I6 170280 Mower Housing Aasembly 73680600 72140506 Bolt, Carriage 5/18-I8 x 3/4 4497H Retainer, Spring 138017 Bracket Asm. Fram Sway Bar I30840 Brake Assembly Washer Hardened 169970 Bracket, Asm.
  • Page 46 TRACTOR -- MODEL NUMBER 917.277131 DANA TRANSAXLE-MODEL D4360-139 19._ /" _ ..11_,...
  • Page 47 TRACTOR -- MODEL NUMBER 917.277131 DANA TRANSAXLE-MODEL D4360-139 PART PART DESCRIPTION DESCRIPTION 170981 Housing, Upper 105928X Sprocket, 9T 2274J Screw. Tapping, 1/4_20 X .734 170988 Gear, Bevel, 36T 134400 Ball, Detent 134394 * Assy, Kit, Shim, .750 Shaft Shaft. Drive 105904X Spring, Detent 120473X...
  • Page 48 TRACTOR -- MODEL NUMBER 917.277131 BRIGGS & STRATTON ENGINE-MODEL NUMBER 21B807,TYPE NUMBER 0290-E1 8420 524 9...
  • Page 49 TRACTOR -- MODEL NUMBER 917.277131 BRIGGS & STRATTON ENGINE-MODEL NUMBER 21B807,TYPE NUMBER 0290-E1 1o7o 1005 697 _ 803[_ 310[...
  • Page 50 TRACTOR -- MODEL NUMBER 917.277131 BRIGGS & STRATTON ENGINE-MODEL NUMBER 21B807,TYPE NUMBER 0290-E1 PART PART DESCRIPTION DESCRIPTION 697377 Cylinder Assembly 695408 Kit Idle Speed 399265 Kit-Bushing/Seal (Magneto 694918 _i Pin-Float Hinge 696136 _i Valve-Float Needle Side) 391086 , Seal-Oil (Magneto Side) 698773 Valve-Choke 697106...
  • Page 51 TRACTOR -- MODEL NUMBER 917.277131 BRIGGS & STRATTON ENGINE-MODEL NUMBER 21B807,TYPE NUMBER 0290-E1 PART PART DESCRIPTION DESCRIPTION 491055 Plug-Spark 697611 Dipstick/q'ubeAssembly 697151 Gasket Set Engine 692424 TerminaFSparkPlug 19203 Flywheel Puller 690968 o+ SeaFValve 89838 Wrench-Spark Plug 393456 Wire-Connector/Alternator 691691 Washer (Governor Crank) 690960 Screw (Rocker Cover) 697122...
  • Page 55 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION 1, Fold this page along dotted line indicated above, 2, Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure. 3. Sight across the fold in the direction of hill slope you want to measure. 4, Compare the angle of the fold with the slope of the hill,...
  • Page 56 Get it fixed, at:your home or ours! Your Home For repair - in your home - of all major brand apphances, lawn and garden equipment, or heating and coohng systems, no matter who made it, no matter who sold it! For the replacement parts, accessories owner's manuals that you need to do-it-yourself.