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Please read and save these instructions.
Read carefully
before
attempting
to assemble,
install,
operate
or maintain
the product
described.
Protect
yourself
and others by observing
all safety
information.
Failure
to comply with instructions
could result in personal
injury
and/or prop.
erty damage!
Retain instructions
for future
reference.
Air
Compressors
Description
Air compressor units are intended to
provide compressed air to power pneu-
matic tools, operate sprayguns and sup-
ply air for pneumatic valves and actua-
tors. The pumps supplied with these
units have oil lubricated bearings. A
small amount of oil carryover ispresent
in the compressed air stream.
Applications requiring air free of oil
vapor should have the appropriate filter
installed. The air compressorunits are to
be mounted per the instructionsprovid-
ed on a solid floor. Any other use of
these units will void the warranty and
the manufacturer
will not be responsi-
ble for problems or damages resulting
from such misuse.Refer to the enclosed
"Replacement Parts Manual" to identify
compressor as single stage or two-stage.
Safety
Guidelines
This manual contains information that is
very important to know and understand.
This information
isprovided for SAFETY
and to PREVENTEQUIPMENTPROB-
LEMS.To help recognize this informa-
tion, observe the following symbols.
Danger
indicates
an imminently
haz.
ardous situation which, ff not avoided,
will result in death or serious injury.
I_WARNINGI
Warning indicates
a potentially haz-
ardous situation which, if not avoided,
could result in death or serious injury.
Caution indicates a
[_CAUTIONI
potentiallyhaz-
ardous situation which, if not avoided,
MAY result in minor or moderate
injury.
Notice indicates
I NOTICE
l importantinforma-
tion, that if not followed,
may cause
damage
to equipment.
Unpacking
After unpacking the unit, inspect care-
fully for any damage that may have
occurred during transit. Make sure to
tighten fittings, bolts, etc., before
putting
unit into service.
I WARNINGI
Donotoperete
unit if damaged
during shipping, handling or use.
Damage may result in bursting and
cause injury or property damage.
General
Safety
Since the air compressor and other
components (material pump, spray
guns, filters, lubricators, hoses, etc.)
used make up a high pressure pump-
ing system, the following
safety pre-
cautions must be observed at all times:
la amnu 1
included with this
product carefully.
Bethoroughly
familiar with the controls and the
proper use of the equipment.
2. Follow all local electrical and safety
codes as well as the United States
National Electrical Codes (NEC) and
Occupational Safety and Health Act
(OSHA).
3. Only persons wellacquaintedwith
theserules of safeoperationshould
be allowedto usethe compressor.
4.Keep visitors
away and NEVER
allowchildren inthe work area.
5.Wear safety glasses a nd use
hearingprotection w hen operating
the unit.
Breathable
Air Warning
This compressor/pump is NOT
equipped and should NOT be used
"as is" to supply breathing quality
air. For any application of air for
human consumption, you must fit
the air compressor/pump with suit-
able in-line safety and alarm equip-
ment. This additional equipment
is
necessary to properly filter and puri-
fy the air to meet minimal specifica-
tions for Grade D breathing as
described in Compressed Gas
Association Commodity
Specification G 7.1 - 1966, OSHA 29
CFR1910. 134, and/or Canadian
Standards Associations (CSA).
DISCLAIMER OF WARRANTIES
In the event the compressor is used
for the purpose of breathing air
application and proper in-line safety
and alarm equipment is not simulta-
neously used, existing warranties
are void, and the company disclaims
any liability whatsoever for any
loss, personal injury or damage.
6. DO not stand on or use the unit as
a handhold.
7. Before each use, inspect compressed
air system and electrical components
for signs of damage, deterioration,
weakness or leakage. Repair or
replace defective items before using.
8. Check all fasteners at frequent
intervals for proper tightness.
I
REMINDER:
Keep your dated proof of purchase for
purposes! Attach
it to this manual
file it for
I
warranty
or
safekeeping.
© 2003
Call 1-B00-543-6400
for parts
IN254702AV
1/03
Call 1-800-54Z_-0350 for technical assistance
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Table of Contents
Related Manuals for Campbell Hausfeld DP4615
Summary of Contents for Campbell Hausfeld DP4615
- Page 1 Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or prop. erty damage! Retain instructions for future...
- Page 2 Air Compressors General Safety (Cont.) [ACAUTION1 not lift or move unit without appro. Never attempt to repair or priately rated equipment. Be sure the IAWARNINGI modify a tank! Welding, unit is securely attached to lifting drilling or any other modi. device used.
- Page 3 Cast Iron Series Wiring must be installed in accordance Installation (Cont.) tion and make sure all joints are free with National Electrical Code and local from leaks BEFOREunderground lines t_vo-stage compressors or 150 psi for sin- codes and standards that have been set are covered.
- Page 4 Compressors Installation (Cont.) Safety Valve Access Pump Recommended wire sizesmay be larger Discharge Motor Tube than the minimum set up by localordi- -,,,, Factory Mounted nances. If so, the larger size wire should Starter Magnetic (Not on all units) be used to prevent excessive line voltage Check Valve drop.
- Page 5 Cast Iron Series Operation Breather Breather IMPORTANT: Check motor rotation before operating the compressor. All lubricated compressor pumps dis- charge some condensed water and oil with the compressed air. Install appro- priate water/oil removal equipment and controls as necessary for the intended application.
- Page 6 Compressors the air filter and oil level before each Operation (Cont.) three months or after every SO0hoursof use. The ASME safety valve should also operation; whichever comesfirst. Only be checked daily (See Figure 8). Pull pressure lubricated pumps have an oil ring on safety valve and allow the ring filter.
- Page 7 Cast Iron Series Maintenance (Cont.) the motor back and forth to adjust belt MOTOR AIR COMPRESSOR touching the rim on both sides of the tension. DRIVE STORAGE PULLEY face. The belts should be parallel to this If compressor is to be stored for a short ".]_._._..
- Page 8 Cast Iron Series Compressors Limited Warranty 1. DURATION: From the date of purchase by the original purchaser as follows: Standard Duty - One Year; Serious Duty - Two Years; Extreme Duty - Three Years; Maxus Model Series - Five Years. 2.
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