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Shop fox W1823 Owner's Manual

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MODEL W1823
PORtAbLE CyCLONE
OWNER'S MANUAL
(FOR MODELS MANUFACTURED SINCE 9/10)
Phone: (360) 734-3482 • Online technical Support: tech-support@shopfox.biz
COPyRIGHt © OCtObER, 2010 by WOODStOCK INtERNAtIONAL, INC.
WARNING: NO PORtION OF tHIS MANUAL MAy bE REPRODUCED IN ANy SHAPE OR FORM WItHOUt
tHE WRIttEN APPROVAL OF WOODStOCK INtERNAtIONAL, INC.
#13286tRCRbLtSJb  Printed in taiwan

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Summary of Contents for Shop fox SHOP FOX W1823

  • Page 1   MODEL W1823 PORtAbLE CyCLONE OWNER'S MANUAL (FOR MODELS MANUFACTURED SINCE 9/10) Phone: (360) 734-3482 • Online technical Support: tech-support@shopfox.biz COPyRIGHt © OCtObER, 2010 by WOODStOCK INtERNAtIONAL, INC. WARNING: NO PORtION OF tHIS MANUAL MAy bE REPRODUCED IN ANy SHAPE OR FORM WItHOUt tHE WRIttEN APPROVAL OF WOODStOCK INtERNAtIONAL, INC. #13286tRCRbLtSJb  Printed in taiwan...

  • Page 3: Table Of Contents

    Contents INTRODUCTION ........2 MAINTENANCE ........27 Woodstock Technical Support ....2 General .......... 27 Machine Description ......2 Emptying Drum ......... 27 Normal Filter Cleaning ......27 SAFETY ..........6 SERVICE ..........28 Standard Machinery Safety Instructions ..6 Additional Safety for Dust Collectors ..8 General ..........

  • Page 4: Introduction

    Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product.

  • Page 5: Controls And Features

    Model W1823 (Mfg. Since 9/10) Controls and Features Blower Housing Motor 6" Inlet 6" x 4" Y-Adapter Remote Magnetic Drum Handle Switch Quick Release Lever Drum Extension Fill Window Figure 1. Right side view. Outlet Port Cyclone Filter Funnel Cleaning Handle Stand Leg Canister Filter...
  • Page 6 Model W1823 (Mfg. Since 9/10) Phone #: (360) 734-3482 • Online Tech Support: tech-support@shopfox.biz • Web: www.shopfox.biz Type ..................TEFC Capacitor Start Induction Class ........................Class "E" Horsepower ......................1 ⁄ Voltage .......................110V/220V Phase ........................Single Amps ........................15/7.5A Speed ........................3450 RPM Cycle ........................
  • Page 7 Model W1823 (Mfg. Since 9/10) Lower Bag ......................Clear Plastic Canister Filter ................... Spun Bond Polyester Frame ........................Steel Impeller ........................Steel Impeller Housing ......................Steel Collection Drum ......................Steel Casters ........................Plastic Type ......................Cardboard Content ......................Machine Weight ......................119 lbs. Length x Width x Height ................22"L x 22"W x 34"H Type ......................

  • Page 8: Safety

    Model W1823 (Mfg. Since 9/10) SAFETY For Your Own Safety, Read Manual Before Operating Machine Standard Machinery Safety Instructions Read and understand this Always wear hearing owner’s manual BEFORE using machine. protection when operating or observing Untrained users can be seriously hurt. loud machinery.
  • Page 9 Model W1823 (Mfg. Since 9/10) Untrained operators Serious injury or can be seriously hurt by machinery. Only accidental contact with cutting tool may allow trained or properly supervised people occur if machine is tipped. Machine may be to use machine. When machine is not being damaged.

  • Page 10: Additional Safety For Dust Collectors

    Model W1823 (Mfg. Since 9/10) Additional Safety for Dust Collectors This dust collector is only When emptying dust from intended for collecting wood dust and chips the collection container, wear a respirator from woodworking machines. DO NOT use and safety glasses. Empty dust away from this dust collector to collect metal, dirt, ignition sources and into an approved pebbles, drywall, asbestos, lead paint,...

  • Page 11: Electrical

    Model W1823 (Mfg. Since 9/10) ELECTRICAL Circuit Requirements This machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an adequate power supply circuit is available for this machine.

  • Page 12: Grounding Requirements

    Model W1823 (Mfg. Since 9/10) Grounding Requirements In the event of certain types of malfunctions or breakdowns, grounding provides a path of least resistance for electric current to travel—in order to reduce the risk of electric shock. Improper connection of the equipment-grounding wire will increase the risk of electric shock.

  • Page 13: Setup

    Model W1823 (Mfg. Since 9/10) SETUP Unpacking This machine has been carefully packaged for safe transportation. If you notice the machine has been damaged during shipping, please contact your authorized Shop Fox dealer immediately. Inventory Keep machine disconnected from The following is a description of the main components power until instructed otherwise.
  • Page 14 Model W1823 (Mfg. Since 9/10) Hardware and Tool Bag Inventory (Figure 6) A. Hex Bolts ⁄ "-20 x ⁄ " (Lift Cable) .....2 B. Flat Washers ⁄ " (Lift Cable) ......2 C. Lock Nuts ⁄ "-20 (Lift Cable) ......2 D. Phillips Head Screw 10-24 x ⁄...

  • Page 15: Machine Placement

    Model W1823 (Mfg. Since 9/10) Machine Placement Weight Load Physical Environment Refer to the Machine Specifications for the The physical environment where your machine is weight of your machine. Make sure that the operated is important for safe operation and the surface upon which the machine is placed will longevity of its components.

  • Page 16: Assembly

    Model W1823 (Mfg. Since 9/10) Assembly Before beginning assembly, refer to the inventory list and Leg Support group all fasteners with their intended components. Doing Boss this will make assembly easier. Blower When assembling this machine, tighten fasteners using Housing hand tools only.
  • Page 17 Model W1823 (Mfg. Since 9/10) 6. Using the square port in the blower housing (see Figure 12) for access, fasten the magnetic switch bracket on the studs with (2) ⁄ " flat washers and ⁄ "-18 hex nuts. 7. With the help of another person, lift and position the Magnetic dust collector upright, then lock the casters so the Switch...
  • Page 18 Model W1823 (Mfg. Since 9/10) 13. Fasten one end of the 1 ⁄ " diameter vacuum hose to the intake barrel using one of the 1 ⁄ " hose clamps, as shown in Figure 15. Figure 15. Vacuum tube installed. 14.
  • Page 19 Model W1823 (Mfg. Since 9/10) 16. With the cyclone funnel port still open for access to the hex nuts inside, fasten the ends of the lift cables to the outside of the cyclone funnel, as shown in Figure 18, using the pre-installed hex bolts. Lift Cable 17.
  • Page 20 Model W1823 (Mfg. Since 9/10) 22. Place the drum extension on top of the collection Drum Clamp drum, and orient the window, vacuum hose port, and the clamp bolt, as shown in Figure 22. 23. Install and tighten the drum clamp, as shown in Figure 22.

  • Page 21: Test Run

    Model W1823 (Mfg. Since 9/10) Test Run Once the assembly is complete, test run your machine to make sure it runs properly. If, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop using the machine immediately, then review the Troubleshooting on Page Projectiles thrown from the machine If you still cannot remedy a problem, contact our...

  • Page 22: Collection System

    Model W1823 (Mfg. Since 9/10) COLLECTION SYSTEM System Setup The Model W1823 is designed to collect dust from one large machine or two small machines at a time. This can be accomplished by either connecting it to one machine at a time or by connecting it to multiple machines and using blast gates to isolate different dust lines.

  • Page 23: Duct Material

    Model W1823 (Mfg. Since 9/10) Duct Material You have many choices regarding main line and branch line duct material. For best results, use metal duct for the main line and branch lines, then use a short length of flexible hose to connect each machine to the branch lines.
  • Page 24 Model W1823 (Mfg. Since 9/10) Flexible Duct Flexible hose is generally used for short runs, small shops and at rigid duct-to-tool connections. There are many different types of flex hose on the market today. These are manufactured from materials such as polyethylene, PVC, cloth hose dipped in rubber and even metal, including steel and aluminum.

  • Page 25: System Grounding

    Model W1823 (Mfg. Since 9/10) System Grounding Since plastic hose is abundant, relatively inexpensive, easily assembled and air tight, it is a very popular material for conveying dust from woodworking machines to the dust collector. We recommend using flexible hose (flex-hose) to connect the woodworking machine to the dust collector.

  • Page 26: Operations

    Model W1823 (Mfg. Since 9/10) OPERATIONS General Operation The Model W1823 is designed to be a point-of-source dust Damage to your eyes, lungs, and ears collector system, and is capable of collecting dust from could result from using this machine one large machine or two small machines at a time.

  • Page 27: Remote Control Operation

    Model W1823 (Mfg. Since 9/10) Remote Control Operation An RF (radio frequency) remote control receiver (Figure 32) and hand-held control (Figure 33) allow the dust Receiver collector to be turned ON and OFF from more than (In Magnetic 75-feet away or from another room. The range will vary Switch Box) depending upon the density of materials between the receiver and the control, and the power level of the...

  • Page 28: Cyclone Dust Collector Accessories

    International Inc. Dealer. If you do not have a dealer in your area, these products are also available through online dealers. Please call or e-mail Woodstock International Inc. Customer Service to get a cur- rent listing of dealers at: 1-800-840-8420 or at sales@woodstockint.com.

  • Page 29: Maintenance

    Model W1823 (Mfg. Since 9/10) MAINTENANCE General No maintenance such as bearing lubrication is required on this machine. But it is important to empty the drum and clean the filter during use. To catch any potential MAKE SURE that your machine is problems, make it a habit to inspect your machine unplugged during all maintenance pro- before and after you use it.

  • Page 30: Service

    General This section covers the most common service adjustments or procedures that may need to be made during the life of your machine. If you require additional machine service not included in this section, please contact Woodstock MAKE SURE that...

  • Page 31: Remote Control Reprogramming

    Model W1823 (Mfg. Since 9/10) Remote Control Receiver Reprogramming (In Magnetic Switch Box) Reprogramming the receiver on this machine is done with the machine connected to power. As a result, a hazard for shock, fire, or machine damage exists. ONLY a qualified electrician or service person should do this procedure.

  • Page 32: Electrical Safety Instructions

    These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Study this diagram carefully. If you notice differences between your machine and these wiring diagrams, call Woodstock International Technical Support at (360) 734-3482.

  • Page 33: Wiring Diagram

    Model W1823 (Mfg. Since 9/10) Wiring Diagram Motor Prewired Motor Junction Box for 110V Rewired for 220V Thermal Thermal Overload Overload Rewired for 220V Read Page 30 STOP L1/1 L2/3 L3/5 Before Contactor Wiring SDE MA-15 110V T1/2 T2/4 T3/6 Stop Switch Remote Control Reciever...

  • Page 34: 220V Conversion

    Model W1823 (Mfg. Since 9/10) 220V Conversion The Model W1823 can be converted for 220V. This conversion requires re-wiring the motor, installing a 220V plug, a 220V magnetic switch box assembly, and reprogramming the remote control receiver. Only a qualified electrician or service personnel should perform this procedure! To convert the Model W1823 to 220V, do these steps: 1.
  • Page 35 Model W1823 (Mfg. Since 9/10) 5. Loosen the two plastic screws that secure the cover of the magnetic switch box shown in Figure 41, then remove the cover. Loosen Motor Prewired Motor Junction Box for 110V Rewired for 220V Thermal Thermal Overload Overload...

  • Page 36: Troubleshooting

    Model W1823 (Mfg. Since 9/10) Troubleshooting This section covers the most common problems and corrections with this type of machine. WARNING! DO NOT make any adjustments until power is disconnected and moving parts have come to a complete stop! PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION Motor will not start.
  • Page 37 Model W1823 (Mfg. Since 9/10) PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION Dust collector does not 1. Dust collection drum is full. 1. Empty collection drum. adequately collect dust or 2. Filter is dirty, drum is full. 2. Clean filter, empty collection drum. chips;...

  • Page 38: Parts

    Model W1823 (Mfg. Since 9/10) PARTS Main 56-3 110V Magnetic Switch Assembly 56-2 56-1 56-4 56-5 220V Magnetic Switch Assembly 19 20 84-2 84-1 84-3 56-4 -36-...

  • Page 39: Main Parts List

    Model W1823 (Mfg. Since 9/10) Main Parts List PART # DESCRIPTION PART # DESCRIPTION X1823001 MOTOR 1-1/2HP 110/220V 1PH X1823041 FILTER CLEANING FLAPPER X1823001-1 MOTOR FAN COVER X1823042 STEEL WIRE RING X1823001-2 MOTOR FAN XPS06 PHLP HD SCR 10-24 X 3/8 X1823001-3 S CAPACITOR 250M 250V XPS05M PHLP HD SCR M5-.8 X 8...

  • Page 40: Label Placement

    MUST maintain the original location and readability of all labels on this machine. If any label is removed or becomes unreadable, REPLACE that label before allowing the machine to enter service again. Contact Woodstock International, Inc. at (360) 734-3482 or www.shopfoxtools.com to order new labels.
  • Page 41 Model W1823 (Mfg. Since 9/10)
  • Page 42 FOLD ALONG DOTTED LINE Place Stamp Here FOLD ALONG DOTTED LINE TAPE ALONG EDGES--PLEASE DO NOT STAPLE...

  • Page 43: Warranty

    WARRANTY...

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