Viking pump MAG DRIVE 855 SERIES Technical & Service Manual

855 series; sizes as, ak, al, ke, kke

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CONTENTS
Introduction ................................................................... 1
Special Information ....................................................... 3
Maintenance ................................................................. 4
Parts Identification Drawings ........................................ 5-7
Disassembly of Pump ................................................... 7
Disassembly of Coupling .............................................. 8
Disassembly / Assembly Bearing Carrier ..................... 9-10
Installation of Bushings................................................. 10
Assembly of Pump........................................................ 10-11
Pump Rotation .............................................................. 11
Assembly of Couplings ................................................. 12
Adjusting End Clearance .............................................. 13
Pressure Relief Valve Instructions ................................ 13-14
Troubleshooting ............................................................ 15
Warranty ....................................................................... 16
WARNING!
Persons with surgical implants of a metallic
or electronic nature should avoid working on
pump - especially the inner magnet assem-
bly.
This information must be read fully before
beginning any maintenance or repair of the
pump. All maintenance or repair must be done
by SUITABLY TRAINED or qualified persons
only.

INTRODUCTION

The illustrations used in this manual are for identification
purposes only and cannot be used for ordering parts. Obtain
a parts list from the factory or a Viking® representative.
Always give the complete name of the part, part number and
material with the model number and serial number of the
pump when ordering repair parts. The unmounted pump or
pump unit model number and serial number can be found on
the nameplate secured to the pump.
This manual deals only with Series 855 magnetic drive pumps.
Refer to Figures 1 through 22 for general configuration and
nomenclature used in this manual. Pump specifications and
recommendations are listed in Catalog Section 685.
In the Viking model number system, the basic size letters
(AS, AK, AE etc.) are combined with the series number (855)
indicating basic pump construction material.
VIKING PUMP, INC.

TECHNICAL SERVICE MANUAL

A Unit of IDEX Corporation
SERIES 855
Sizes AS, AK, AL, KE, KKE
MODEL NUMBER CHART
UNMOUNTED PUMPS
AS-855U, AS-855M,
AK-855U, AK-855M
AL-855U, AL-855M
KE-855U, KE-855M
KKE-855U, KKE855M
SERIES AK855UB MD2-32 B
Pump with Bearing Carrier
AK SERIES 855UB MD2-14 M
Pump with Motor Directly Mounted to the Bracket
Cedar Falls, IA 50613 USA
SECTION
TSM
PAGE
1 Of 16
ISSUE
UNITS
Units are designated by the un-
mounted pump model numbers
followed by the magnetic coupling
size and a letter indicating drive
style.
(Example: AK-855MA MD2 B50 M )
D = Direct Drive, Base Mounted
M = Motor, Face Mounted
B = Bearing Carrier
R = Viking Reducer Drive
P = Commercial Reducer Drive
See Page 4 for complete description of
the model number
TABLE 1
fIGURE 1
fIGURE 2
685.2
C

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Summary of Contents for Viking pump MAG DRIVE 855 SERIES

  • Page 1: Table Of Contents

    The illustrations used in this manual are for identification purposes only and cannot be used for ordering parts. Obtain a parts list from the factory or a Viking® representative. Always give the complete name of the part, part number and material with the model number and serial number of the pump when ordering repair parts.
  • Page 2 SAfETY INfORMATION AND INSTRUCTIONS IMPROPER INSTALLATION, OPERATION OR MAINTENANCE Of PUMP MAY CAUSE SERIOUS INJURY OR DEATH AND/OR RESULT IN DAMAGE TO PUMP AND/OR OTHER EQUIPMENT. VIKING’S WARRANTY DOES NOT COVER fAILURE DUE TO IMPROPER INSTALLATION, OPERATION OR MAINTENANCE. THIS INfORMATION MUST BE fULLY READ BEfORE BEGINNING INSTALLATION, OPERATION OR MAINTENANCE Of PUMP AND MUST BE KEPT WITH PUMP.
  • Page 3: Special Information

    Pacemakers Metal Implants ROTATION: Viking Mag Drive® pumps are designed to run Watches in either direction. See PUMP ROTATION, page 11. Computers & disks Credit Cards PRESSURE RELIEF VALVES:...
  • Page 4: Maintenance

    CUTAWAY VIEW MAG DRIVE PUMP, MD2-B WITH BEARING CARRIER ILLUSTRATED MAINTENANCE Viking suggests rotating the pump shaft every 30 days to Series 855 pumps are designed for long, trouble-free service circulate the oil in the pump. The coupling should be stored life under a wide variety of application conditions with a in a dry area.
  • Page 5: Parts Identification Drawings

    M = Motor, Face Mount Size D = Direct Drive, Base Mounted (Nominal displacement) B = Bearing Carrier R = Viking Reducer Drive P = Commercial Reducer Drive Magnetic Coupling Size and Torque Specification - Drive Related A 4 and 9 Ft-Lbs...
  • Page 6 TORQUE RATINGS AND DRIVER CONNECTION OPTIONS MAGNETIC COUPLING OPTIONS Close-Coupled Long-Coupled Magnetic Torque Pump Size Magnetic Coupling Coupling Ratings IEC B-5 Flange NEMA Motor Bearing Sizes Sizes (Ft-Lbs) Motor Mounts Mounts Carrier B, C • 14 • 182 / 184TC •...
  • Page 7: Disassembly Of Pump

    fIGURE 8 M DRIVE CONfIGURATION MD2- C SERIES COUPLING AND BEARING CARRIER COMPONENTS ITEM DESCRIPTION ITEM DESCRIPTION ITEM DESCRIPTION 601 Bolt-on Hub with Hardware 611 Bearing Carrier Housing 623 Outer Bearing Spacer 602 Outer Magnet Assembly 613 Drive Key - Outboard Side 624 Tapered Roller Bearing - 2 Req’d 603 Bracket 614 Shaft...
  • Page 8: Disassembly Of Coupling

    DISASSEMBLY Of COUPLING DO NOT PLACE fINGERS HER (4) 12mm Screw Series MD2-B and MD2-C, All Sizes Canister O-ring Canister Bushing M10x120 CAPSCREW DO NOT PLACE Button Head fINGERS HERE Screws Canister and Casing Drain Holes fIGURE 9 PUMP, INNER MAGNET AND CANISTER ASSEMBLY Remove the piping to the ports and remove the capscrews securing the pump to the bracket.
  • Page 9: Disassembly / Assembly Bearing Carrier

    DISASSEMBLY / ASSEMBLY Of BEARING CARRIER Bearing Carrier for MD2-B Couplings Bearing Carrier for MD2-C Couplings Bearing Carrier Bearing Carrier Housing Retaining Internal Housing End Cap and Retaining Ring Outer Setscrew Magnet Inner Key Set Screw Lockwasher Screw and Locknut Outer Magnet Spacer Spacer...
  • Page 10: Installation Of Bushings

    Bearing Carrier for MD2-C Couplings INSTALLATION Of BUSHINGS (Cont.) CARBON GRAPHITE ASSEMBLY The canister bushing (see figure 9 on page 8) requires a Depending on the condition of the bearings, either replace or special fixture for proper assembly so the bushing is only repack existing bearings by cleaning and packing with multi- purpose NLGI # 2 grease.
  • Page 11: Pump Rotation

    Slide the second thrust washer onto the shaft, drive hole 225 °F (107 °C), check with your Viking representative or consult facing out and then install the key into the shaft.
  • Page 12: Assembly Of Couplings

    ASSEMBLY Of COUPLING Carefully back out the capscrew while guiding the canister into the bracket. Secure the pump to the Series MD2-B and MD2-C, All Sizes bracket with four 12mm capscrews. DANGER ! 5. Be certain that the power supply to the pump is “Locked- out”.
  • Page 13: Adjusting End Clearance

    As a general rule the end clearance is doubled for higher viscosities. For specific recommendations for end clearance for viscosity or for operating temperatures above 225 °F (107 °C), check with your Viking representative or consult the factory. TABLE 7-A...
  • Page 14: Pressure Adjustment

    DISASSEMBLY – RELIEf VALVE DANGER! Mark the valve and head before disassembly to insure proper reassembly. Before starting pump, be sure all drive equip- ment guards are in place. Remove the valve cap. Measure and record the length of extension of the failure to properly mount guards may result in adjusting screw.
  • Page 15: Troubleshooting

    TROUBLESHOOTING Pump is not delivering up to capacity: Some of the following may help pinpoint the problem: • The pump is starving or cavitating - increase suction Pump does not pump: pipe size or reduce length or reduce pump speed. •...
  • Page 16: Warranty

    Viking products by the purchaser, his employees or others. Viking will assume no field expense for service or parts unless authorized by it in advance.

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