Viking pump SLAL Technical & Service Manual

Viking pump SLAL Technical & Service Manual

Sl series rotary lobe pumps
Table of Contents

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CONTENTs
1.0
Safety Information ...................................................2
1.1
Pump Classic+ Rotary Lobe Pumps and Pump
2.0
Introduction .............................................................3
2.1
General ...................................................................3
2.2
Viking Pump Distributors .........................................3
2.3
Receipts and Storage..............................................3
2.4
Cleaning ..................................................................3
2.5
Pump Model Designation ........................................4
2.6
Atex Information Plate .............................................4
2.6.1
Equipment Groups & Categories ............................4
2.7
Pump Model and Serial Number .............................4
2.8
Standard Pump Component Terms .........................5
3.0
General ...................................................................5
3.1
SL Pumping Principle ..............................................5
3.2
Rotary Lobe Pump Principle ...................................5
3.3
SL Pump Operating Parameters .............................5
3.4
System Design and Installation ...............................6
3.4.1
3.5
Start Up Procedure .................................................7
3.6
Shutdown Procedure...............................................8
3.7
Routine Maintenance ..............................................8
3.8
Integral Pressure Relief Valves ...............................8
3.8.1
3.8.2
3.9
Rectangular Inlet ...................................................11
3.9.1
Jacketed Head ......................................................11
3.9.2
Jacketed Casing....................................................12
4.0
SL Pump Dismantling and Assembly ....................12
4.1
Pump Assembly SLA - SLF ..................................13
4.1.1
Shaft Assembly .....................................................13
4.1.2
Rolling Torque / Pre-load .......................................14
4.1.3
Casing Assembly...................................................14
4.1.4
Rotor Assembly .....................................................15
4.1.5
Setting Front Clearances SLA - SLD ....................15
4.1.6
4.1.7
Foot Assembly.......................................................16
4.1.8
Timing - Multilobe Rotors Only .............................16
4.1.9
Gearbox Assembly ................................................17
4.1.10 Final Assembly ......................................................17
4.2
Pump Assembly SLG ............................................18
4.2.1
Shaft Assembly .....................................................18
4.2.2
Rolling Torque / Pre-load .......................................19
4.2.3
Final Pre-load Assembly .......................................19
4.2.4
Timing - Multilobe Rotors only ..............................19
4.2.5
Foot Assembly.......................................................20
4.2.6
Setting Front Clearance SLG ................................21
4.2.7
Final Assembly ......................................................21
4.2.8
Gearbox Assembly ................................................22
5.0
Seals .....................................................................23
5.1
Single Seal SLA - SLG .........................................23
VIKING PUMP, INC.

TECHNICal sERVICE MaNUal

sl sERIEs ROTaRY lObE PUMPs
MOdEls slas, slal, slbs, slbl, slCs, slCl,
slds, sldl, slEs, slEl, slfs, slfl, slGs, slGl
A Unit of IDEX Corporation
5.2
Single Flush SLA - SLF ........................................24
5.3
Single Flush SLG ..................................................26
5.4
Double Seal SLA, SLB, SLC .................................27
5.5
Double Seal SLD - SLG .......................................29
5.6
Rotary Seal Removal ............................................30
6.0
Specifications ........................................................31
6.1
Clearance Chart ....................................................31
6.2
Fasteners & Torque Settings .................................32
6.3
Lip-Seal Setting Distances ....................................33
6.4
Lubricants..............................................................33
6.5
Material Specification ............................................33
6.6
Trouble Shooting ...................................................33
6.7
SL Series Foundation Dimensions ........................34
6.8
Tool List .................................................................35
sl sERIEs PUMP CUTaWaY
sl sERIEs PUMP WITH HEad REMOVEd
Cedar Falls, IA 50613 USA
sECTION
TsM 288
PaGE
1 Of 36
IssUE
a

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Summary of Contents for Viking pump SLAL

  • Page 1: Table Of Contents

    CONTENTs Safety Information ...........2 Single Flush SLA – SLF ........24 Risk Assessment Relating to the Use of Viking Single Flush SLG ..........26 Pump Classic+ Rotary Lobe Pumps and Pump Double Seal SLA, SLB, SLC .........27 Units in Potentially Explosive Atmospheres ....3...
  • Page 2: Safety Information

    safETY INfORMaTION INCORRECT INsTallaTION, OPERaTION OR MaINTENaNCE Of EQUIPMENT MaY CaUsE sEVERE PERsONal INJURY OR dEaTH aNd/OR EQUIPMENT daMaGE aNd MaY INValIdaTE THE WaRRaNTY. This information must be read fully before beginning installation, operation or maintenance and must be kept with the pump. all installation and maintenance must be undertaken by suitably trained or qualified persons only.
  • Page 3: Risk Assessment Relating To The Use Of Viking

    GENERal sl sERIEs ROTaRY lObE SL Series rotary lobe pumps are manufactured by Johnson PUMPs aNd PUMP UNITs IN Pump (UK) Ltd. , a subsidiary of Viking Pump Co., (a unit of the POTENTIallY EXPlOsIVE IDEX Corporation). aTMOsPHEREs This manual includes all the necessary information for SL Series pumps and should be read prior to beginning installation, operation, or maintenance.
  • Page 4: Pump Model Designation

    Should you require any information regarding your SL Series of appropriate cleaning solutions and brushes and new seals rotary lobe pump contact Viking Pump or your Viking Pump installed. Refer to Section 5 for seal assembly instructions. (distributor, providing the pump model and serial number as...
  • Page 5: Standard Pump Component Terms

    For pump component terms see Figure 5. system in which the pump is to be installed. Consult Viking Pump or your distributor for assistance. If the system or product characteristics are to be changed...
  • Page 6: System Design And Installation

    Pressure gauges should be installed adjacent Nominal WaRNING Theoretical Max diff. Connection to the pump suction and discharge connections displacement Pressure speed Temp Pump size such that system pressures can be monitored. series liter Imp. Gal Us gal bar psi °C °f These gauges will provide a clear indication of...
  • Page 7: Installation For In-Line Cleaning Systems

    sTaRT UP PROCEdURE Where motor mounted options are to be installed follow the manufactures recommended guidelines. However, when • Check that all piping and associated equipment installing a pump complete with base and drive, the following WaRNING are clean and free from debris and that all pipe guidelines must be observed: connections are secure and leak free.
  • Page 8: Shutdown Procedure

    • For lubricant capacities refer to section 6.4. to Viking Pump or their authorized distributor. INTEGRal PREssURE RElIEf The selection, setting and application of integral relief valves...
  • Page 9: Setting And Operating Air Loaded Valve

    For Integral Relief Valve with Manual Lift - see Figure 11. Spring Loaded Integral Pressure Relief Valve • To operate the manual lift, turn the hand wheel (111) SLA – E Typical. clockwise, which will lift the valve head (102/128). resume normal operation turn the hand wheel (111) counter-clockwise.
  • Page 10 Spring Loaded Integral Pressure Relief Valve Air Loaded Integral Pressure Relief Valve with Airlift SLF Typical. SLA – E Typical. 110a 110a fIGURE 14 Air Loaded Integral Pressure Relief Valve with Airlift SLF Typical fIGURE 12 103a 103b Spring Loaded Integral Pressure Relief Valve with Airlift SLA –...
  • Page 11: Rectangular Inlet

    RECTaNGUlaR INlET slas slal slbs slbl slCs slCl slds sldl slEs slEl slfs slfl slGs slGl 11.5 80.2 80.2 86.2 86.2 102.2 102.2 140.3 140.3 188.3 188.3 216.3 216.3 248.3 248.3 79.8 79.8 85.8 85.8 101.8 101.8 139.7 139.7 187.7 187.7 215.7 215.7...
  • Page 12: Jacketed Casing

    3.9.2 JaCKETEd CasING slas slal slbs slbl slCs slCl slds sldl slEs slEl slfs slfl 42.4 54.5 65.5 54.5 66.5 1/8” BSP 37 - 39 41 - 43 41 - 43 46 - 48 44 - 46 52 - 54 51 - 53 61 - 63 53 - 55...
  • Page 13: Pump Assembly Sla-Slf

    PUMP assEMblY sla-slf • Install rear bearing cone (5.04) into the bearing housing (4.01) 4.1.1 sHafT assEMblY 4.01 5.04 • Install a nominal 0.1 mm (0.003”) shims (5.12) and bearing cone (5.03) onto shaft (5.01 / 5.02) 5.01 / 5.02 5.12 fIGURE 21 5.03...
  • Page 14: Rolling Torque / Pre-Load

    Install 0.25 mm (0.009”) of shims (5.13) , pre-load spacer (5.05), gear (5.06) and locknut (5.09) NOTE: Do not install the gear key or tab washer at this time When setting the pre-load on the shafts note the pre-load has to be set on individual shafts, so only install one gear at a time.
  • Page 15: Rotor Assembly

    3.01 4.01 4.07 NOTE: If any shims are added (or removed) from position B then the corresponding thickness of shims needs to be removed (or added) to position A to maintain the bearing pre- load. Adding additional shim in position B will reduce the front clearance (See section 6.1 for Clearance Charts) When the front clearance is set install the tab washer and lock nut, bend one of the tabs onto the locknut to secure the...
  • Page 16: Foot Assembly

    • When the front clearance has been set Install the clearance spacer (5.17) and secure in place using the dowel (5.19). • Install the O-ring (5.21) into the shaft sleeve (5.18) and assemble it onto the shaft. Note that the shaft sleeve has a drive slot which lines up with the dowel POsITION M 5.18...
  • Page 17: Gearbox Assembly

    4.1.9 GEaRbOX assEMblY • Install the rear lip-seal (4.03) into the bearing housing cover 3.01 (4.04) 7.03 4.03 4.04 fIGURE 37 • Install the casing (3.01) and secure with screws (4.07) fIGURE 34 • Install the bearing housing O-ring (4.02) into the bearing 4.07 housing (4.01) 3.01...
  • Page 18: Pump Assembly Slg

    • Install the head O-ring (1.02) into the head (1.01) • Install the needle roller inner race (5.04) 5.04 1.02 1.01 fIGURE 44 NOTE: The preferred method of installing bearing fIGURE 41 cones is that they are heated to approximately 125°C (250°F) prior to installation.
  • Page 19: Rolling Torque / Pre-Load

    4.2.3 fINal PRE-lOad assEMblY • Install the bearing cone (5.03) and the bearing pre-load spacer (5.05) secure using the M12 screws (5.20) see Figure • When the pre-load is set remove the bearing pre-load spacer 48 for the correct order to tightening the screws also see (5.05) and install the front lip-seals (5.11) –...
  • Page 20: Foot Assembly

    NOTE: When installing the gears onto the shaft make sure • Using feeler gauge to check the mesh clearance in position that you use the right hand helical gear on the drive shaft (See ‘M’, ensure the rotor is turned in the correct orientation to Figure 22ii) The right hand helical gear will have the letter ‘D’...
  • Page 21: Setting Front Clearance Slg

    4.2.6 sETTING fRONT ClEaRaNCE • Using a depth micrometer check the front clearance (Distance from the front of the rotor to the front of the casing) and adjust the width of the front clearance spacer as necessary to set the front clearance see section 6.1 for pump head •...
  • Page 22: Gearbox Assembly

    4.2.8 GEaRbOX assEMblY • Install the guard (7.03) onto the rear of the casing (3.01) • Install the rear lip-seal (4.03) into the bearing housing cover (4.04) 3.01 7.03 4.03 4.04 fIGURE 67 • Install the casing (3.01) and secure with screws (4.07 fIGURE 64 •...
  • Page 23: Seals

    sEals • Install the head O-ring (1.02) into the head (1.01) sINGlE sEal sla – slG 8.04 8.08 1.01 8.09 8.02 8.01 8.06 1.02 8.07 8.03 8.05 fIGURE 71 fIGURE 73 • Install the head (1.01) and secure with the dome nuts (1.03).
  • Page 24: Single Flush Sla - Slf

    • Install the slinger (5.15) • Install the O-ring (8.04) onto the static seal (8.03) and then install the static seal into the casing – make sure that the location slots line up with the pins in the seal housing 5.15 8.04 8.03...
  • Page 25 • Install the seal washers (8.08) and the seal screws (8.09) NOTE: The shaft has two location grooves which the grub screws in the seal sleeve locate into. (See Figure 89 and Figure 90) 8.08 8.09 fIGURE 89 fIGURE 90 fIGURE 85 •...
  • Page 26: Single Flush Slg

    • Install the l-cup (8.01) and the rotary face (8.02) into the rotor The washers overlap the seal bore – this locates and provides (2.01) drive to the seal. 8.01 8.02 2.01 fIGURE 98 fIGURE 94 • Install the slinger (5.15) The seals are now assembled.
  • Page 27: Double Seal Sla, Slb, Slc

    dOUblE sEal - sla, • Install the O-ring (8.06), lip-seal (8.17) and the cir-clip (8.18) into the seal housing and then install the seal housing (8.16) slb, slC into the casing 8.00 8.00 8.00 8.00 8.00 8.00 8.17 8.18 8.00 8.06 8.00 8.00...
  • Page 28 • Install the slinger (5.15) • Install the O-ring (8.06) into the seal housing and then install the seal housing (8.10) into the casing • Making sure that the location recesses line up with the seal washers (8.08) see Figure 47 and Figure 44 8.10 5.15 8.06...
  • Page 29: Double Seal Sld - Slg

    dOUblE sEal sld – slG • Install the slinger (5.15) 8.08 8.04 5.15 8.09 8.02 8.01 8.11 8.12 8.06 8.15 8.05 8.10 8.03 8.19 fIGURE 115 sla-f fIGURE 119 NOTE: the slinger has raised sections on the internal diameter, which press onto the shaft •...
  • Page 30: Rotary Seal Removal

    ROTaRY sEal REMOVal • Install the O-ring (8.06) into the seal housing and then install the seal housing (8.10) into the casing • To remove the seal face in the rotor use the seal face • making sure that the location recesses line up with the seal removal tool washers (8.08) (See Figure 47 and Figure 44) •...
  • Page 31: Specifications

    sPECIfICaTIONs ClEaRaNCE CHaRT Metric Clearances ( x 0.1 mm) Imperial Clearances ( x 0.01 in) sides front back Mesh sides front back Mesh Pump Pump Model Model Nominal Nominal SLAS SLAS 0.39 0.71 0.39 0.51 0.31 0.63 0.59 SLAL SLAL 0.39 0.71 0.43...
  • Page 32: Fasteners & Torque Settings

    fasTENERs & TORQUE sETTINGs Pump Model Item description Position Quantity / Pump Foot / Size M8 x 16 M8 x 16 M10 x 16 M10 x 16 M12 x 25 M12 x 25 M12 x 25 Socket Head 6.02 Bearing Cap Screw Torque N/m Housing...
  • Page 33: Lip-Seal Setting Distances

    lIP-sEal sETTING lUbRICaNTs dIsTaNCEs The recommended lubricant for use in the SL Series is an EP00 grade, lithium based, extreme pressure grease intended for ‘sealed for life’ units. Suitable for operating temperatures between –30°C and 120°C (-22°F to 266°F) and a base viscosity in the region of 200 cSt at 40°C (104°F).
  • Page 34: Sl Series Foundation Dimensions

    sl sERIEs fOUNdaTION dIMENsIONs 4 OFF HOLES "U" DIA ② f Model 2.72 3.27 3.82 3.82 3.44 6.22 0.87 1.00 2.38 2.93 4.55 SLAS 87.5 25.5 60.5 74.5 115.5 3.27 3.27 3.82 3.82 3.44 6.22 0.87 1.00 2.38 2.93 4.55 SLAL 87.5 25.5...
  • Page 35: Tool List

    TOOl lIsT Listed below are tools required for the maintenance of the SL Series pump. Type size or Range 13 mm  17 mm   Combination Spanner 19 mm   24 mm   5 mm   ...
  • Page 36: Technical Service Manual

    Viking products by the purchaser, his employees or others. Viking will assume no field expense for service or parts unless authorized by it in advance.

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