Summary of Contents for Generac Power Systems FORD DURATEC 0F9765MNL
- Page 1 Ford liter Duratec G A S EnGInE PARTS mAnUAl P.O. BOX 310 EAGlE WI 53119 PRInTED In U.S.A. Revision 0: 09/12/06...
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Page 2: Table Of Contents
3.0L GAS eNGINe TAbLe of CoNTeNTS Quick RefeRence Guide ........................... 1 SeRvice RecommendationS ..........................2 cYLindeR BLock & ReLated PaRtS ......................... 6 cYLindeR BLock & ReLated PaRtS ......................... 7 cYLindeR Head & ReLated PaRtS ........................8 cYLindeR Head & ReLated PaRtS ........................9 PiSton &... -
Page 3: Quick Reference Guide
3.0L GAS eNGINe QUICK RefeReNCe GUIde QUICK RefeReNCe eNGINe PARTS 3.0 Liter ford 0f9765 — ENGINE SIZE: FUEL: MAKE: ENGINE P/N: MODEL: User notes OIL CAPACITY: 1.0 gallons (w/filter) COOLANT CAPACITY: 4.0 gallons scheduled maintenance kits Description Part number oil/air –... -
Page 4: Service Recommendations
3.0L GAS eNGINe SeRVICe ReCoMMeNdATIoNS 8 kW - 35 kW Small Standby Generator Sets Following is a recommended maintenance schedule for Generac small standby and residential generator sets from 8 kW to 35 kW in size, and applies to both diesel engine and gas engine driven units. The established intervals in the schedule are the maximum recommended when the unit is used in an average service applica- tion. - Page 5 3.0L GAS eNGINe SeRVICe ReCoMMeNdATIoNS GENERAC POWER SYSTEMS, INC. ReCoMMeNded SCHedULed MAINTeNANCe PRoGRAM SeRvice WoRk to Be PeRfoRmed BY factoRY-tRained PeRSonneL onLY. deALeR INfoRMATIoN oWNeR INfoRMATIoN name: ____________________________________ name: ____________________________________ account #: _______________________________ addReSS: _________________________________ addReSS: _________________________________ Site: _____________________________________ PHone: ___________________________________...
- Page 6 3.0L GAS eNGINe SeRVICe ReCoMMeNdATIoNS Maintenance Tasks Level 1 Level 2 Level 3 Level 4 Task Task Task Task Recommended to Required to be Required to Comp. Comp. Comp. Required to be done Comp. be done monthly/ done 3 months/ be done Semi- (Date- (Date- (Date- Annually/ 100 hrs.
- Page 7 3.0L GAS eNGINe SeRVICe ReCoMMeNdATIoNS Maintenance Tasks Level 1 Level 2 Level 3 Level 4 Task Task Task Task Recommended to Required to be Required to Comp. Comp. Comp. Required to be done Comp. be done monthly/ done 3 months/ be done Semi- (Date- (Date- (Date- Annually/ 100 hrs.
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Page 8: Cylinder Block & Related Parts
3.0L GAS eNGINe CYLINdeR bLoCK & ReLATed PARTS... -
Page 9: Cylinder Block & Related Parts
3.0L GAS eNGINe CYLINdeR bLoCK & ReLATed PARTS item PaRt numBeR deScRiPtion eNGINe bLoCK 0f9765 SHoRt BLock Reman enGine aSSY 6890 0f97650100 oiLfiLteR mountinG inSeRt W701501 0f97650101 doWeL, timinG cHain Guide TIMING CoVeR 6019 0f97650102 fRont timinG coveR 6020 0f97650103 timinG coveR GaSket, RH 6020 0f97650104... -
Page 10: Cylinder Head & Related Parts
3.0L GAS eNGINe CYLINdeR HeAd & ReLATed PARTS... -
Page 11: Cylinder Head & Related Parts
3.0L GAS eNGINe CYLINdeR HeAd & ReLATed PARTS item PaRt numBeR deScRiPtion CYLINdeR HeAd ASSeMbLY 6049 0f97650126 cYL., Head, comPLete WitH vaLveS, LeSS camS 6049 0f97650127 cYL., Head, comPLete WitH vaLveS, LeSS camS 6051 0f97650128 Head GaSket, LH 6051 0f97650129 Head GaSket, RH 6065 0f97650130... -
Page 12: Piston & Connecting Rod
3.0L GAS eNGINe PISToN & CoNNeCTING Rod item PaRt numBeR deScRiPtion PISToN & PIN ASSeMbLY 6100 0f97650149 PiSton, Pin, RinGS & connectinG Rod, StandaRd 6148 0f97650150 RinGSet, StandaRd CoNNeCTING Rod 6200 0f97650151 conectinG Rod 6135 0f97650152 PiSton Pin 6207 0f97650153 BuSHinG, PiSton Pin 6140 0f97650154... -
Page 13: Timing Components
3.0L GAS eNGINe TIMING CoMPoNeNTS item PaRt numBeR deScRiPtion 6268 0f97650157 timinG cHain, RH oR LH 6L253 0f97650158 tenSioneR aRm, RH oR LH 6k297 0f97650159 timinG cHain Guide, RH 6k297 0f97650160 timinG cHain Guide, LH 6L266 0f97650161 timinG cHain tenSioneR, RH oR LH W701524 0f97650162 BoLt tenSioneR... -
Page 14: Crankshaft & Related Parts
3.0L GAS eNGINe CRANKSHAfT & ReLATed PARTS... -
Page 15: Crankshaft & Related Parts
3.0L GAS eNGINe CRANKSHAfT & ReLATed PARTS item PaRt numBeR deScRiPtion CRANKSHAfT ASSeMbLY 6303 0f97650165 cRankSHaft 6B316 0f97650166 cRankSHaft keY 12a227 0f97650167 PuLSatoR RinG, cRankSHaft SenSoR 6c315 0f97650168 cRankSHaft timinG SenSoR 12257 0f97650169 BRacket, iGnition mountinG 18801 0f97650170 caPacitoR CRANKSHAfT PULLeY 6316 0f97650171 cRankSHaft damPeR... -
Page 16: Engine Common Parts
3.0L GAS eNGINe oIL PUMP, oIL PAN & ReLATed PARTS... - Page 17 3.0L GAS eNGINe oIL PUMP, oIL PAN & ReLATed PARTS item PaRt numBeR deScRiPtion oIL PUMP 6600 0f97650178 oiL PumP aSSemBLY W500300 0f97650179 BoLt,PumP to BLock W700005 0f97650180 BoLt, Pick uP to PumP 6622 0f97650181 oiL PumP Pick uP tuBe & ScReen 6626B 0f97650182 oiL PumP inLet tuBe GaSket...
- Page 18 3.0L GAS eNGINe RoCKeR CoVeR & ReLATed PARTS item PaRt numBeR deScRiPtion 6582 0f97650196 RockeR coveR, RH 6582 0f97650197 RockeR coveR, LH 6584 0f97650198 RockeR coveR GaSket, RH 6584 0f97650199 RockeR coveR GaSket, LH 6c519 0f97650200 Stud & GRommet 6c519 0f97650201 BoLt &...
- Page 19 3.0L GAS eNGINe CooLING SYSTeM item PaRt numBeR deScRiPtion 8501 0f9225 WateR PumP 8a507 0f97650203 WateR PumP outLet connection 8508 0f97650204 coveR WateR PumP 8a505 0f97650205 inLet WateR tuBe 8555 0f97650206 WateRtuBe, cRoSSoveR 6a312 0f97650207 acceSSoRY dRive PuLLeY 8620 0f9562 BeLt, WateR PumP...
- Page 20 3.0L GAS eNGINe INTAKe ANd exHAUST MANIfoLd item PaRt numBeR deScRiPtion INTAKe MANIfoLd 9424 0f9222 uPPeR intake manifoLd aSSemBLY 9424 0f9221 LoWeR intake manifoLd aSSemBLY 9H486 0f9224 GaSketS, uPPeR to LoWeR intake manifoLd 9439 0f9223 GaSketS, LoWeR manifoLd to Head (PkG of 6) 9e470 0f97650208 tuBe aSSY,eGR vaLve outLet...
- Page 21 3.0L GAS eNGINe IGNITIoN item PaRt numBeR deScRiPtion 12029 0f9228 coiL 18801 0f97650224 iGnition inteRfeRence caPacitoR W701547 0f97650225 BoLt, coiL to enG,3/8" 16X.75" 0f97650226 SPaRk PLuG 12259 0f9556 WiReSet, SPaRk PLuGS 12297 0f97650227 SePeRatoR, iGnition WiRe 12297 0f97650228 SePeRatoR, iGnition WiRe 12a581 0f97650229 enGine contRoL WiRe HaRneSS...
- Page 22 3.0L GAS eNGINe CoMMoN PARTS...
- Page 23 3.0L GAS eNGINe CoMMoN PARTS item PaRt numBeR deScRiPtion 0f9765X enGine fWd make 022131 WaSHeR fLat 3/8-m10 Zinc 085662d tie WRaP uL 17.7 X .35 BLk Ht 0f9258 SuPPoRt cooLant tuBe 0d5419 (Ref.) oiL fiLteR 0f8931 SPaceR fLeX PLate 027482 WaSHeR SHakePRoof eXt 5/16 StL 0a6751 SWitcH Hi-temP 245d X 3/8 nPt...
- Page 24 3.0L GAS eNGINe CoMMoN PARTS...
- Page 25 3.0L GAS eNGINe CoMMoN PARTS item PaRt numBeR deScRiPtion 0f5114 decaL RefeR to oWneRS manuaL 0f5966 RefLective Heat SHieLd 022985 WaSHeR fLat #6 Zinc 0f9225 PumP WateR 1.(Ref.) 0f9227 tenSioneR WateR PumP 0f9562 BeLt WateR PumP 050968 HoSe cooL 3/4 id 20R3 (51.5” LG) 0f6746 tuBe uPPeR cooLant 052243...
- Page 26 3.0L GAS eNGINe CoMMoN PARTS...
- Page 27 3.0L GAS eNGINe CoMMoN PARTS item PaRt numBeR deScRiPtion 0f9765X enGine fWd make 022131 WaSHeR fLat 3/8-m10 Zinc 0f8046 adaPteR cRankSHaft (Ref.) 0f9625 BRacket dc aLteRnatoR 0e9868a aLteRnatoR dc W/out PuLLeY 0f3216 PuLLeY 80 od dc aLteRnatoR 0d3488n BeLt SeRPentine 28.92” 029187 SPaceR .19 X .31 X .50 PL 033472...