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Summary of Contents for South bend SB1029
- Page 1 6" x 18" SURFACE GRINDER MODEL SB1029 OWNER'S MANUAL Hundreds of Thousands of Lathes Sold With a Tradition of uality Since 1906! Copyright © May, 2010 For Machines Mfg. Since 4/10...
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Page 2: Customer Service
Scope of Manual This manual helps the reader understand the machine, how to prepare it for operation, how to control it during operation, and how to keep it in good working condition. We assume the reader has a basic understanding of how to operate this type of machine, but that the reader is not familiar with the controls and adjustments of this specific model. -
Page 3: Table Of Contents
Table of Contents Wheel Inspection ..........23 INTRODUCTION ...............2 About This Machine ..........2 Ring Test ............23 ............2 Removing & Installing Grinding Wheels ..24 Capabilities .............. 2 Removing & Installing Wheel & Hub ....26 Features Identification ............3 Wheel Dressing .......... -
Page 4: Introduction
Model SB1029 I N T R O D U C T I O N For Machines Mfg. Since 8/09 INTRODUCTION About This Machine Capabilities Features This 6 x 18" Surface Grinder allows you to The SB1029 is equipped with three easy-to-reach smooth the surface of metallic workpieces. -
Page 5: Identification
For Machines Mfg. Since 8/09 I N T R O D U C T I O N Model SB1029 Identification Chip Port Travel Stops Grinding Wheel & Guard Cross Travel Lock Knob Cross Travel Handwheel Elevation Handwheel Removable Lifting Hooks (x4) Longitudinal Travel Operation... -
Page 6: Machine Specifications
Model SB1029 I N T R O D U C T I O N For Machines Mfg. Since 8/09 Machine Specifications Machine Specifications P.O. Box 2027, Bellingham, WA 98227 U.S.A. © South Bend Lathe Co. www.southbendlathe.com Model SB1029 6" x 18" Surface Grinder Product Dimensions: Weight ..................................1912 lbs. - Page 7 For Machines Mfg. Since 8/09 I N T R O D U C T I O N Model SB1029 Main Specifications: Operation Information Maximum Distance Wheel To Table........................15 ⁄ " Maximum Distance Table To Spindle Center ...................... 19 ⁄ "...
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Page 8: Safety
Model SB1029 S A F E T Y For Machines Mfg. Since 8/09 SAFETY Understanding Risks of Machinery Operating all machinery and machining equipment can be dangerous or relatively safe depending on how it is installed and maintained, and the operator's experience, common sense, risk awareness, working conditions, and use of personal protective equipment (safety glasses, respirators, etc.). - Page 9 For Machines Mfg. Since 8/09 S A F E T Y Model SB1029 Entanglement: Loose clothing, gloves, 11. Chuck Keys or Adjusting Tools: Tools used neckties, jewelry or long hair may to adjust spindles, chucks, or any moving/ get caught in moving parts, causing rotating parts will become dangerous entanglement, amputation, crushing, projectiles if left in place when the machine...
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Page 10: Additional Surface Grinder Safety
Model SB1029 S A F E T Y For Machines Mfg. Since 8/09 Additional Surface Grinder Safety Cracked Wheel: Cracked wheels may break Eye Protection: Grinding causes small and fly apart during operation, increasing particles to become airborne at a high the risk of impact injuries. -
Page 11: Preparation
For Machines Mfg. Since 8/09 P R E P A R A T I O N Model SB1029 PREPARATION Preparation Overview Things You'll Need The list below outlines the basic process to follow During the setup process, operation, and to prepare your machine for operation. Specific maintenance of your machine, you'll need the steps for each of these points will be covered in following items:... -
Page 12: Power Supply Requirements
Model SB1029 P R E P A R A T I O N For Machines Mfg. Since 8/09 Circuit Information Power Supply A power supply circuit includes all electrical Requirements equipment between the main breaker box or fuse panel in your building and the incoming power connections inside the machine. -
Page 13: Grounding Requirements
For Machines Mfg. Since 8/09 P R E P A R A T I O N Model SB1029 Grounding Requirements In the event of certain types of malfunctions or Serious injury could occur if you connect breakdowns, grounding provides a path of least the machine to power before completing the resistance for electric current—in order to reduce setup process. -
Page 14: Unpacking
Model SB1029 P R E P A R A T I O N For Machines Mfg. Since 8/09 Unpacking This item was carefully packaged to prevent damage during transport. If you discover any damage, please immediately call Customer Service at (360) 734-1540 for advice. You may need to file a freight claim, so save the containers and all packing materials for possible inspection by the carrier or its agent. -
Page 15: Cleaning & Protecting
For Machines Mfg. Since 8/09 P R E P A R A T I O N Model SB1029 Cleaning & Protecting The unpainted surfaces are coated at the factory Many cleaning solvents are with a heavy-duty rust preventative that toxic if inhaled. Minimize prevents corrosion during shipment and storage. -
Page 16: Location
Model SB1029 P R E P A R A T I O N For Machines Mfg. Since 8/09 Weight Load Location Refer to the Machine Specifications for the weight of your machine. Make sure that the Physical Environment surface upon which the machine is placed will The physical environment where your machine bear the weight of the machine, additional is operated is important for safe operation and... -
Page 17: Lifting & Moving
For Machines Mfg. Since 8/09 P R E P A R A T I O N Model SB1029 Lifting & Moving Leveling & Mounting Generally, you can either bolt your machine to the floor or mount it on machine mounts. Although not required, we recommend that you This machine and its secure the machine to the floor and level it while... -
Page 18: Bolting To Concrete Floors
Model SB1029 P R E P A R A T I O N For Machines Mfg. Since 8/09 Bolting to Concrete Floors Assembly Lag screws and anchors, or anchor studs If you desire to use the mounting feet included (below), are two popular methods for securing with your machine, proceed as follows. - Page 19 For Machines Mfg. Since 8/09 P R E P A R A T I O N Model SB1029 Locate the flat shown in Figure 11 on the headstock elevation handwheel shaft Next align the set screw on the elevation handwheel hub with the flat on the shaft, and slide the handwheel (see Figure 12) onto the shaft until it stops.
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Page 20: Power Connection
Model SB1029 P R E P A R A T I O N For Machines Mfg. Since 8/09 Power Connection Initial Lubrication Your machine was lubricated at the factory, but we strongly recommend that you inspect all lubrication points yourself and provide Electrocution or fire additional lubrication if necessary. -
Page 21: Test Run
For Machines Mfg. Since 8/09 P R E P A R A T I O N Model SB1029 Push the OFF button in, then twist it Test Run clockwise so it pops out. When the OFF button pops out, the switch is reset and If this machine is new and being put into service, ready for operation (Figure 15). -
Page 22: Operation
Model SB1029 O P E R A T I O N For Machines Mfg. Since 8/09 OPERATION To complete a typical operation, the operator Operation Overview does the following: The purpose of this overview is to provide Examines the grinding wheel to make sure the novice machine operator with a basic it is suitable for use (has no visible cracks or understanding of how the machine is used during... -
Page 23: Controls
For Machines Mfg. Since 8/09 O P E R A T I O N Model SB1029 ower Indicator Light: Illuminates when Controls G. P the grinding wheel motor is running. Refer to Figures 16–18 and the following wer On Button: H. -
Page 24: Wheel Selection
Model SB1029 O P E R A T I O N For Machines Mfg. Since 8/09 Grit Size Wheel Selection The ideal grit for an operation depends on a Most grinding wheels from major manufacturers number of considerations. Use the table below to are marked in a somewhat uniform manner. -
Page 25: Wheel Inspection
For Machines Mfg. Since 8/09 O P E R A T I O N Model SB1029 Wheel Inspection Ring Test Do not assume that a wheel is in sound condition This test will give you an indication of any just because it is new—damage can often occur internal damage that may not be obvious during during shipping, with age, with prolonged a visual inspection. -
Page 26: Removing & Installing Grinding Wheels
Model SB1029 O P E R A T I O N For Machines Mfg. Since 8/09 Using the wrenches, loosen the retaining nut Removing & Installing in the direction shown in Figure 23. Grinding Wheels If installing a grinding wheel for the first time, or when replacing a worn wheel, this section explains the order in which this process must take place. - Page 27 For Machines Mfg. Since 8/09 O P E R A T I O N Model SB1029 Wipe the grinding wheel seat shown in Note: If you need to replace or install new paper Figure 26, so it is perfectly clean, and no washers, replacements can be cut out of any paper is left behind.
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Page 28: Removing & Installing Wheel & Hub
Model SB1029 O P E R A T I O N For Machines Mfg. Since 8/09 Loosen the barrel nut in the direction shown Removing & Installing in Figure 30. Wheel & Hub The procedure in this section describes how to install or swap one or more pre-balanced grinding wheel and hub assemblies. - Page 29 For Machines Mfg. Since 8/09 O P E R A T I O N Model SB1029 While holding the wheel and hub from sliding off of the spindle, use the wrenches Spindle Taper shown in Figure 33, tighten the hub puller until the wheel and hub assembly is pulled from the spindle.
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Page 30: Wheel Dressing
Model SB1029 O P E R A T I O N For Machines Mfg. Since 8/09 To dress the grinding wheel: Wheel Dressing Insert the diamond-tipped dressing tool into Superior grinding results can only be achieved its base (see Figure 38), and use a 4mm hex with a properly balanced and dressed wheel. -
Page 31: Wheel Balancing
For Machines Mfg. Since 8/09 O P E R A T I O N Model SB1029 Without letting any of the balance dogs or Wheel Balancing lock balls fall out of the hub, use a 2.5mm hex wrench to loosen the dogs and position Static wheel balancing can be difficult and very them at the 0°, 120°, and 240°... - Page 32 Model SB1029 O P E R A T I O N For Machines Mfg. Since 8/09 Spin the wheel so it rotates one full turn and 11. Rotate the wheel to 90° degrees and release comes to rest with the heaviest side hanging it to observe the direction that the wheel down at six O'clock.
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Page 33: Magnetic Chuck
For Machines Mfg. Since 8/09 O P E R A T I O N Model SB1029 Magnetic Chuck Setup for a Typical The Model SB1029 table is equipped with a Grinding Operation T-slot for securing a magnetic chuck. Refer to the magnetic chuck manufacturer's instruction Once you have chosen the proper wheel for the manual for proper preparation and mounting... -
Page 34: Using The Surface Grinder
Model SB1029 O P E R A T I O N For Machines Mfg. Since 8/09 Using the Surface Grinder Surfaced Portion Grinding Wheel Operation of the grinder is controlled through Workpiece the movement of the three handwheels. The elevation handwheel controls the up and down movement of the grinding head. -
Page 35: Maintenance
M A I N T E N A N C E For Machines Mfg. Since 8/09 Model SB1029 MAINTENANCE Maintenance Schedule Basic Lubrication If this machine is used in a heavy industrial setting, or in a dirty or damp environment, increase the oil-change intervals. -
Page 36: Changing Oil & Adjusting Oil Flow
Model SB1029 M A I N T E N A N C E For Machines Mfg. Since 8/09 — If the pinions or leadscrew show a buildup Changing Oil & of contaminants, clean them with mineral spirits and re-oil. Adjusting Oil Flow —... -
Page 37: Removing Table Backlash
M A I N T E N A N C E For Machines Mfg. Since 8/09 Model SB1029 Close needle valve #4 (see Figure 47), and Removing Table then open it three full turns. Backlash Place a waste oil container under the dump line (see Figure 47), and turn the pump on. -
Page 38: Troubleshooting
Model SB1029 TROU B LESHOOTI NG For Machines Mfg. Since 8/09 TROUBLESHOOTING If you need replacement parts, or if you are unsure how to do any of the solutions given here, feel free to call us at (360) 734-1540. Symptom Possible Cause Possible Solution Machine does not... - Page 39 TROU B LESHOOTI NG For Machines Mfg. Since 8/09 Model SB1029 Symptom Possible Cause Possible Solution Vibration when 1. Grinding wheel is out-of-round or is 1. Dress grinding wheel to make concentric, and to the grinding, poor loaded up with material. required grit level (Page 28).
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Page 40: Service
Model SB1029 S E R V I C E For Machines Mfg. Since 8/09 service Machine Storage If the machine is not properly prepared for storage, it may develop rust or corrosion. If decommissioning this machine, use the steps in this section to ensure that it remains in good condition for later use. -
Page 41: Electrical
E L E C T R I C A L For Machines Mfg. Since 8/09 Model SB1029 ELECTRICAL Electrical Safety Instructions These pages are accurate at the time of printing. In the constant effort to improve, however, we may make changes to the electrical systems of future machines. Study this section carefully. If you see differences between your machine and what is shown in this section, call Technical Support at (360) 734-1540 for assistance BEFORE making any changes to the wiring on your machine. -
Page 42: Rewiring For 440V
Model SB1029 E L E C T R I C A L For Machines Mfg. Since 8/09 Rewiring for 440V Wiring diagrams are provided in this section showing the Model SB1029 wired for both 220V and 440V. Refer to these diagrams if needed when following this procedure. - Page 43 E L E C T R I C A L For Machines Mfg. Since 8/09 Model SB1029 Without changing the location of any of the Replace the installed relays for the coolant wires, reposition the jumpers as shown in pump relay and spindle motor with the Figure 54.
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Page 44: Electrical Components
Model SB1029 E L E C T R I C A L For Machines Mfg. Since 8/09 220V Electrical Components Spindle Motor Fig. 58. Electrical box & control panel location. Pump Motor Figure 57. Spindle motor & pump motor locations. Oil Pump Motor Spindle... -
Page 45: 220V Electrical Box
E L E C T R I C A L For Machines Mfg. Since 8/09 Model SB1029 220V Electrical Box CONTACTOR CONTACTOR Allen Bradley Allen Bradley C09400 C09400 0 208 220 440 480 Transformer LCP-TBS 0 12 24 0 110 THERMAL THERMAL RELAY... -
Page 46: Electrical Components
Model SB1029 E L E C T R I C A L For Machines Mfg. Since 8/09 440V Electrical Components Spindle Motor Figure 60. Electrical box & control panel location. Pump Motor Figure 59. Spindle motor & pump motor locations. Oil Pump Motor Spindle... -
Page 47: Electrical Box
E L E C T R I C A L For Machines Mfg. Since 8/09 Model SB1029 Electrical Box For 440V: "T" Positioned at 440V CONTACTOR CONTACTOR Allen Bradley Allen Bradley C09400 C09400 0 208 220 440 480 For 440V: Transformer LCP-TBS Set at 0.25A 0 12 24 0 110... -
Page 48: Parts
Model SB1029 P A R T S For Machines Mfg. Since 8/09 PARTS Column REF PART # DESCRIPTION PART # DESCRIPTION PSB1029001 COLUMN PSB1029033 DRAIN LINE PSB1029002 WHEEL HEAD PSB1029034 DRILLED HD BOLT M8-1.23 X 100 PSB1029003 REAR COVER 34-1 PRP42M ROLL PIN 3 X 20 PSB1029004... -
Page 49: Elevation Control
For Machines Mfg. Since 8/09 P A R T S Model SB1029 Elevation Control * Parts only available as an assembly (63A) REF PART # DESCRIPTION PART # DESCRIPTION PSB1029063A SMALL LEVEL GEAR P6202ZZ BALL BEARING 6202ZZ PSB1029062 CONNECTOR P6203 BALL BEARING 6203ZZ PSB1029063A VERTICAL LEADSCREW... -
Page 50: Table
Model SB1029 P A R T S For Machines Mfg. Since 8/09 Table REF PART # DESCRIPTION PART # DESCRIPTION PSB1029101 TABLE PSB1029111 STOP PIN PSB1029102 FRONT RAIL PSB1029112 RIGHT CABLE SPOOL PSB1029103 REAR RAIL PSB1029113 DUST GUARD PSB1029104 LEFT CABLE SPOOL PCAP26M CAP SCREW M6-1 X 12 PSB1029105... -
Page 51: Base
For Machines Mfg. Since 8/09 P A R T S Model SB1029 Base 140-1 140-2 140-3 140-4 140-5 131-1 REF PART # DESCRIPTION PART # DESCRIPTION PSB1029131 BASE 140-3 PSB1029140-3 POWER BUTTON 131-1 PSB1029131-1 BOTTOM COVER 140-4 PSB1029140-4 PUMP SWITCH PSB1029132 PUMP SEAT 140-5 PSB1029140-5... -
Page 52: Saddle
Model SB1029 P A R T S For Machines Mfg. Since 8/09 Saddle 183A 166* 180 181 * Parts only available as an assembly (166A) 168* -50-... -
Page 53: Main Assembly List
For Machines Mfg. Since 8/09 P A R T S Model SB1029 Main Assembly List REF PART # DESCRIPTION PART # DESCRIPTION PSB1029151 SADDLE 183A PSB1029183A TABLE BEARING ASSEMBLY PSB1029152 STOPPER BRACKET PSB1029184 FIXED PLATE PSB1029153 STOP BLOCK HINGE PIN PSB1029185 LIMIT PLATE PSB1029154... -
Page 54: Tools
Model SB1029 P A R T S For Machines Mfg. Since 8/09 Tools PART # DESCRIPTION PART # DESCRIPTION PSB1029401 TOOL BOX PSDF2 SCREWDRIVER FLAT #2 PSB1029402 DRESSING TOOL BASE PAW1510M HEX WRENCH SET 10PC 1.5-10 MM PSB1029403 DIAMOND-TIP DRESSER PSB1029410 SPINDLE WRENCH 47MM PSB1029404... -
Page 55: Electrical
For Machines Mfg. Since 8/09 P A R T S Model SB1029 Electrical CONTACTOR CONTACTOR Allen Bradley Allen Bradley C09400 C09400 0 208 220 440 480 Transformer LCP-TBS 0 12 24 0 110 THERMAL THERMAL 0.25 RELAY RELAY 0.32 440V CONVERSION KIT Electrical THERMAL THERMAL... -
Page 56: Machine Labels
Model SB1029 P A R T S For Machines Mfg. Since 8/09 Machine Labels MODEL SB1029 6" x 18" SURFACE GRINDER Serial No: MFG Date: WARNING! TO REDUCE THE RISK OF SERIOUS PERSONAL INJURY WHILE USING THIS MACHINE: 1. Read and understand manual before starting. Motor: 1-1/2 HP , 220V/440V, 3-Phase 2. -
Page 57: Machine Labels List
For Machines Mfg. Since 8/09 P A R T S Model SB1029 Machine Labels List REF PART # DESCRIPTION PART # DESCRIPTION PSB1029301 MACHINE ID LABEL SB1321 SOUTH BEND NAMEPLATE 5 203MM PSB1029302 BEST GRINDING RESULTS LABEL PSBPAINT03 SB DARK BLUE TOUCH-UP PAINT PSB1023305 TABLE TIP WARNING LABEL PSBPAINT01... - Page 58 N O T E S Model SB1029 For Machines Mfg. Since 8/09 -56-...
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Page 59: Warranty & Returns
W A R R A N T Y For Machines Mfg. Since 8/09 Model SB1029 WARRANTY & RETURNS This quality product is warranted by South Bend Lathe Company to the original buyer for one year from the date of purchase. This warranty does not apply to consumable parts, or defects due to any kind of misuse, abuse, negligence, accidents, repairs, alterations or lack of maintenance. - Page 60 South Bend Lathe Co. P.O. Box 2027 Bellingham, WA 98227 PHONE: (360) 734-1540 (Administrative Offi ces) FAX: (360) 676-1075 (International) FAX: (360) 734-1639 (USA only) southbendlathe.com Printed In Taiwan #CRJB12798...
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