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Related Manuals for Emerson Liebert XDR
Summary of Contents for Emerson Liebert XDR
- Page 1 Precision Cooling For Business-Critical Continuity™ Liebert ® ™ User Manual...
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Page 2: Important Safety Guidelines
MPORTANT AFETY UIDELINES SAVE THESE INSTRUCTIONS WARNING Risk of top-heavy module falling over. Can cause equipment damage, personal injury or death. Improper handling can cause equipment damage, injury, or death. Read all of the following instructions before attempting to move, lift, remove packaging from the module, or preparing module for installation. -
Page 3: Table Of Contents
TABLE OF CONTENTS ........I MPORTANT AFETY UIDELINES NSIDE RONT... - Page 4 Field Installation of Liebert XD Flex Pipe Kit on Liebert XDR ..... . 18 6.7.1 Connecting Methods—One-Shot Couplings for Pre-Charged Refrigerant Option ..19 6.7.2 Connect a Liebert XDR with One-Shot Couplings to Liebert XD Flex Pipe .
- Page 5 FIGURES Figure 1 Liebert XDR component locations ........... 1 Figure 2 Liebert XDR model number nomenclature .
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Page 7: Component Locations And Model Number Nomenclature
Component Locations and Model Number Nomenclature OMPONENT OCATIONS AND ODEL UMBER OMENCLATURE Figure 1 Liebert XDR component locations 1. Supply Line 2. Door Safety Catch 3. Return Line 4. Evaporator Coils 5. Locking Door Latch 6. Removable Installation Handles 7. Frame Figure 2 Liebert XDR model number nomenclature Example: XDR20B1R —... -
Page 8: Introduction
Pre-Installation Checks • Check the received materials to be sure all required assemblies and parts have been received. If you discover any external damage, report it to the shipping company and your local Emerson rep- resentative. Packing List •... -
Page 9: General Product Information
Inspect all items for either visible or concealed damage. Damage should be immediately reported to the carrier and a damage claim filed with a copy sent to Emerson or to your sales representative. If you later find any concealed damage, report it to both the shipping company and your local Emerson representative. -
Page 10: Recyclable Packaging
General Product Information 3.2.1 Recyclable Packaging All material used to package this module is recyclable. Please save for future use or dispose of the material appropriately. CAUTION Risk of sharp edges, splinters and exposed fasteners. Can cause personal injury. Only properly trained personnel wearing appropriate safety headgear, gloves, shoes and glasses should attempt to move, lift, remove packaging from, or prepare module for installation. -
Page 11: Unpacking The Module
General Product Information 3.2.3 Unpacking the Module WARNING Risk of 130-pound (59 kg) module falling. Can cause equipment damage, personal injury or death. Do not leave a Liebert XDR standing unattended on its side or its end without adequate support to prevent it from falling over. The Liebert XDR must be supported at all times or laid flat on protective material until it is installed. -
Page 12: Figure 5 Removing Packaging
General Product Information Figure 5 Removing packaging Step 1 Bands Step 2 Unbend Tabs Hardware Step 3 and Keys Steps 4, and 5 Remove the Top Cover Center Top Brace Step 7 Remove Foam Protecting Top of Module Step 6 Remove Side Panels... -
Page 13: Removing The Liebert Xdr From The Pallet
General Product Information Figure 6 Remove Liebert XDR from pallet Two people are required to remove the module from the pallet and remove the bag WARNING Risk of 130-pound (59 kg) module falling. Can cause equipment damage, personal injury or death. -
Page 14: Mechanical Considerations
Mechanical Considerations ECHANICAL ONSIDERATIONS Liebert XDR Dimensions The Liebert XDR is engineered to fit on the rear of a rack enclosure measuring approximately 24" x 42U. Consult the factory for other sizes. Figures 7, 8 and 9 illustrate the module’s dimensions and the location of pipes. -
Page 15: Figure 8 Overall Dimensions With One-Shot Coupling (Pre-Charged)
Mechanical Considerations Figure 8 Overall dimensions with one-shot coupling (pre-charged) Piping is not load-bearing and should never be used to lift or move the Liebert XDR. 5-1/8" (130mm) 1-5/16" 1-1/8" (34mm) (29mm) 2-1/8" 1-1/2" (54mm) (38mm) 25-5/8" (651mm) 78-3/8" 20-1/2" 83-1/2"... -
Page 16: Determining Placement In The Conditioned Space
Mechanical Considerations Figure 9 Overall dimensions with removable coupling Piping is not load-bearing and should never be used to lift or 1-1/2" move the Liebert XDR. (38mm) 1-5/16" 7/8" (33mm) (22mm) 2-1/8" 1-1/2" (54mm) (38mm) 25-5/8" (651mm) 80" 78-3/8" (2032mm) (1991mm) 20-1/2"... -
Page 17: Airflow
Mechanical Considerations Airflow The server fans draw air into the equipment enclosure. After heated the air, the server fans force the air across the Liebert XDR’s two coils. The Liebert XDR has a low air-side pressure drop (similar to a rack with perforated doors). -
Page 18: Installation
Installation NSTALLATION Installing the Rack-Mounting Kit onto the Rack The Liebert XDR module mounts on the rear of the rack using a mounting kit. The mounting kit secures the Liebert XDR's frame to the rack. Two rails are attached to the rear of the rack with M6 x 12 bolts. -
Page 19: Door Safety Catch
Installation Door Safety Catch The door safety catch prevents the door from opening beyond 110°. When the door is fully open, the safety catch will hold door in place. To release the door, push up on the door catch and close the door. -
Page 20: Piping
Piping IPING Refer to site-specific drawings for general locations of the piping connections. The drawings should specify where the piping connects to the Liebert XDR. European Union Fluorinated Greenhouse Gas Requirements Stationary air conditioning, refrigeration, heat pump equipment and stationary fire protection sys- tems in the European Community market and operating with fluorinated greenhouse gases (f-gas), such as R407C, R-134a, R410A, must comply with the F-Gas Regulation: (EC) No. -
Page 21: Connection Methods And Points
Piping Figure 13 Typical Liebert XDR piping—non-interlaced connection DRAWING IS NOT TO SCALE TOP VIEW Return Supply Liebert XDP / Liebert XDC A Liebert XDR A Liebert XDR A Liebert XDR A Liebert XDR A Connection Methods and Points Refer to site specific drawings for general locations of the piping connections. For Liebert XDR con- nection locations, refer also to Figures 14, 17 and 21. -
Page 22: Brazing Preparations
Piping 6.5.1 Brazing Preparations The assembly and connection means used for piping in the Liebert XD system are similar to those used for conventional refrigeration systems. All piping should be installed with high-temperature brazed joints. Soft soldering is not recommended. After the holding charge has been vented and before brazing, wrap a wet rag around the copper con- nections before removing the caps to prevent internal component damage. -
Page 23: Leak-Checking And Evacuation
Piping Figure 15 Hard pipe connection diagram Return Main (seen from end ) 2-1/8" O.D. Recommended Arc or 2-5/8" O.D. Acceptable Supply Main (seen from end ) 1-1/8" O.D. or 1-3/8" O.D. 7/8” Refrigerant -Grade Full-Port Ball Valve 1/2” Refrigerant -Grade Field-Supplied and Full-Port Ball Valve Field-Installed... -
Page 24: Field Installation Of Liebert Xd Flex Pipe Kit On Liebert Xdr
Piping Field Installation of Liebert XD Flex Pipe Kit on Liebert XDR If you are not performing a service installation or a field-retrofit, skip this section and proceed with the instructions in 6.7.2 - Connect a Liebert XDR with One-Shot Couplings to Liebert XD Flex Pipe. -
Page 25: Connecting Methods-One-Shot Couplings For Pre-Charged Refrigerant Option
Piping 6.7.1 Connecting Methods—One-Shot Couplings for Pre-Charged Refrigerant Option CAUTION Risk of sudden refrigerant discharge. Can cause loss of charge and minor injury. If the optional pre-charged option is chosen, the Liebert XDR is shipped with a full charge of R-134a refrigerant under pressure. -
Page 26: Connect A Liebert Xdr With One-Shot Couplings To Liebert Xd Flex Pipe
Piping 6.7.2 Connect a Liebert XDR with One-Shot Couplings to Liebert XD Flex Pipe NOTICE Risk of improper reuse of Liebert XD Flex Pipes with one-shot couplings. Can cause refrigerant leaks. Liebert XD Flex Pipes with one-shot couplings must not be removed from the Liebert XDR unless they are being replaced with Liebert XD Flex Pipes with one-shot couplings. -
Page 27: Figure 20 Hex Body, Union Nut On One-Shot Coupling
Piping Figure 20 Hex body, union nut on one-shot coupling Union Nut Hex Body NOTICE Risk of improper tightening. Can cause equipment damage. It is imperative that the brass body on the Liebert XD Flex Pipe coupling does not rotate while the union nut is being tightened. -
Page 28: Connection Methods-Removable Couplings
Piping 6.7.3 Connection Methods—Removable Couplings The assembly and connection means used for piping in the Liebert XD system are the same as those used in conventional refrigeration systems. Observe all standard practices during installation and startup to prevent damage and contamination. Both supply and return fittings may be supplied with optional, removable couplings. -
Page 29: Connect A Liebert Xdr With Liebert Xd Flex Pipe To A Liebert Xd System
Piping Figure 22 Removable couplings Flange On the Liebert On the Liebert Flex Pipe XD Module Removable Female Coupling on the end of Liebert XD Flex Pipe O-Ring Table 4 O-ring part number Liebert Part # Size, in. Fitting 192917P1 FD57-1224-08-10 192917P2 FD57-1224-10-11... -
Page 30: Figure 23 Coupling Size Indicator
Piping Figure 23 Coupling size indicator Coupling size indicator Figure 24 Liebert XD prefabricated piping assembly Return Main Service Valve, typical Supply Main (all ports) Headers, Capped Threaded Cap (Typical) Headers, Connected 7. Use mineral oil or polyol ester oil to lubricate the face of the poppet valve and the seal around the poppet valve on the female connector (on the Liebert XD Flex Pipe) (see Figure 25). -
Page 31: Figure 25 Oil Rings On Header And Liebert Xd Flex Pipe Connectors
Piping Figure 25 Oil rings on header and Liebert XD Flex Pipe connectors Poppet Valve Face Applicator Spout Rubber Ring Around Poppet Valve Face Stainless Steel Delta Ring on Header Port Connector 9. Thread the union nut of the Liebert XD Flex Pipe coupling onto the port coupling to ensure the threads mate properly. -
Page 32: Figure 27 Detail View Of Liebert Xd Flex Pipe And Prefabricated Piping Port
Piping Figure 27 Detail view of Liebert XD Flex Pipe and prefabricated piping port Service Valve Note: Make sure the valve is closed before attaching Tighten with Liebert XD Flex Pipe to the system. torque wrench. DO NOT OVERTIGHTEN! Hold threaded coupler here with a wrench to keep the brass body on the female connector... -
Page 33: Disconnect A Liebert Xd Flex Pipe From A Liebert Xd System
Piping 6.7.6 Disconnect a Liebert XD Flex Pipe from a Liebert XD System CAUTION Risk of sudden discharge of pressurized refrigerant. Can cause equipment damage or injury. Do not disconnect threaded refrigerant couplings at the module cabinet end without relieving system pressure. -
Page 34: Disconnecting The Liebert Xd Flex Pipe From The Liebert Xdr
Piping 6.7.7 Disconnecting the Liebert XD Flex Pipe from the Liebert XDR NOTICE Risk of improper reuse of Liebert XD Flex Pipes with one-shot connections. Can cause refrigerant leaks. Liebert XD Flex Pipes with one-shot connections must not be removed from the Liebert XDR unless they are being replaced with Liebert XD Flex Pipes with one-shot couplings. -
Page 35: Installation Checklist And System Fill For Startup
Installation Checklist and System Fill for Startup NSTALLATION HECKLIST AND YSTEM ILL FOR TARTUP Checklist for Proper Installation ___ 1. Liebert XDR modules are securely attached to the cabinet and aligned properly with the rack. ___ 2. Check to ensure there are no obstructions that prevent the Liebert XDR from opening. ___ 3. -
Page 36: Starting The Liebert Xd System
Starting the Liebert XD System XD S TARTING THE IEBERT YSTEM Refer to the user manual for the refrigerant supply unit, either a Liebert XDP or Liebert XDC, for details on starting the system. The Liebert XDP user manual is SL-16644 and the Liebert XDC user manual is SL-16671. -
Page 37: Maintenance
Maintenance AINTENANCE Minimal maintenance is required to keep the Liebert XDR operating at optimal levels. The module should be cleaned and checked for damage. Suggested maintenance includes: • Cooling fins—Clean any dust and debris from the cooling fins, taking care not to bend them. Fluorinated Greenhouse Gas Requirements Stationary air conditioning, refrigeration, heat pump equipment and stationary fire protection sys- tems in the European Community market and operating with fluorinated greenhouse gases (f-gas),... -
Page 38: Specifications
Specifications 10.0 S PECIFICATIONS Table 6 Liebert XDR specifications XDR20B1P * XDR20B1- * XDR20B1R * Models (Pre-Charged R-134a) Cooling Capacity, Nominal, 20.5 kW (5.8 tons) rated at 104ºF (40°C) EAT & 2400ft /m (68m 55°F (13°C) entering fluid temperature Conditions 50°F (10°C) or lower dew point Dimensions, inches (mm) Height, Including Pipe Connections... - Page 40 Power Switching & Controls Services DC Power Infrastructure Management & Monitoring Precision Cooling Surge Protection Emerson, Business-Critical Continuity, Emerson Network Power and the Emerson Network Power logo are trademarks of Emerson Electric Co. or one of its affiliated companies. ©2009 Emerson Electric Co.