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INSTALLATION
INSTRUCTIONS
Q-TEC SERIES
PACKAGED
AIR CONDITIONER
Q24A1
Q36A1
Q48A1
Bard Manufacturing Company, Inc.
Bryan, Ohio 43506
Since 1914 . . . Moving ahead, just as planned.
Models:
Q30A1
Q42A1
Q60A1
Manual:
Supersedes:
File:
Date:
2100-522B
2100-522A
Vol II Tab 14
12-15-11
Manual
2100-522B
Page
1 of 38
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Summary of Contents for Bard Q24A1 Installationair conditioner
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Page 1: Air Conditioner
INSTALLATION INSTRUCTIONS Models: Q24A1 Q30A1 Q36A1 Q42A1 Q48A1 Q60A1 Manual: 2100-522B Bard Manufacturing Company, Inc. Supersedes: 2100-522A Bryan, Ohio 43506 File: Vol II Tab 14 Since 1914 . . . Moving ahead, just as planned. Date: 12-15-11 Manual 2100-522B Page... -
Page 2: Table Of Contents
CONTENTS tart Up Getting Other Information and Publications R-410A Refrgerant ............27 For more information, contact these publishers: ..3 Topping Off System Charge ........... 27 General Information Safety Practices ............. 27 Model Nomenclature ......... 4 Description of Standard Equipment ....... 28 Shipping Damage ............ -
Page 3: Getting Other Information And Publications
GETTING OTHER INFORMATION AND PUBLICATIONS These publications can help you install the air FOR MORE INFORMATION, CONTACT conditioner or heat pump. You can usually find these at THESE PUBLISHERS: your local library or purchase them directly from the publisher. Be sure to consult current edition of each standard. -
Page 4: Q-Tec Model Nomenclature
Series General Information MODEL NOMENCLATURE MODEL FILTER OPTIONS NUMBER 0Z - 0KW X - 1 inch Fiberglass CONDITIONER COIL OPTIONS Q-Tec™ INTERNAL 05 - 5KW (Standard) X -Standard CONTROLS 06 - 6KW F - 2 inch Fiberglass 1 - Phenolic coated REVISION | CAPACITY X - Standard... -
Page 5: Table 1 Factory Built-In Electric Heat Table
Manual 2100-522B Page 5 of 38... -
Page 6: Table 2 Electrical Specifications
TABLE 2 ELECTRICAL SPECIFICATIONS t i u t i u i n i i n i t i u t i u s t l y t i . t k s t i y t i . t k . -
Page 7: Figure 1 Unit Dimensions
Manual 2100-522B Page 7 of 38... -
Page 8: Shipping Damage
FIGURE 2 SHIPPING DAMAGE AIR SEAL UNDER QT UNIT Upon receipt of equipment, the carton should be checked for external signs of shipping damage. The skid must remain attached to the unit until the unit is ready for installation. If damage is found, the receiving party must contact the last carrier immediately, preferably in writing, requesting inspection by the carrier’s agent. -
Page 9: Handling Unit After Removal From Skid
HANDLING UNIT AFTER REMOVAL The blade of the appliance cart should be slid under the wheels of the unit. The strap of the appliance cart FROM SKID should be placed around the unit and strapped tightly. Help will be required to tip the unit back onto the cart. WARNING The unit can be leaned far enough back to be rolled through the door. -
Page 10: Figure 5 Installation With Free Blow Plenum
FIGURE 5 INSTALLATION WITH FREE BLOW PLENUM FIGURE 6 DUCTED APPLICATION Manual 2100-522B Page 10 of 38... -
Page 11: Duct Work
DUCT WORK When used with a ducted supply, a QCX Cabinet Extension can be used to conceal the duct work above All duct work must be properly sized for the design the unit to the ceiling. This extends 20" above the unit airflow requirement of the equipment. -
Page 12: Fresh Air Intake
This fresh air assembly is located in the rear of the unit Optional Rear Drain Kit, Bard Model QCDS48A, is also and to gain access to make these adjustments remove available for these products. The optional rear drain kit the air filter service door. -
Page 13: Figure 9 Optional Side Drain
FIGURE 9 OPTIONAL SIDE DRAIN (SIDE VIEW) INSTALLATION UNIT FIGURE 10 FIGURE 11 STANDARD REAR DRAIN REAR DRAIN (TOP VIEW) DRAIN LINE WALL (MAXIMUM 10" FOR REAR DRAIN) SLEEVE COUPLINGS NOT SHOWN BUT RECOMMENDED FOR EASE OF REMOVABILITY FOR SERVICE. WALL BRACKET WATER... -
Page 14: Figure 12A Optional Rear Drain Kit
Manual 2100-522B Page 14 of 38... -
Page 15: Figure 12B Optional Rear Drain Kit
FIGURE 12B PLUG INSTALLED IN SIDE Q/Tec DRAIN REAR DRAIN CONNECTION IN Q/Tec PRODUCT IMPORTANT ! 1/2" SLIP X 1/2" SLIP X 3/4" NPT TEE SUPPLIED WITH DRAIN BOX KIT 3/4" PLASTIC PIPE NIPPLE (TIGHTEN THREADS SO TEE IS SUPPLIED WITH DRAIN BOX KIT HORIZONTAL TO FLOOR) (APPLY TEFLON TAPE TO THREADS) -
Page 16: Figure 12C Optional Rear Drain Kit
FIGURE 12C REMOVE KNOCK-OUT FOR INDOOR DRAIN HOSE CONNECTOR (If Used) MIS-2471 Manual 2100-522B Page 16 of 38... -
Page 17: Figure 12D Optional Rear Drain Kit
FIGURE 12D DRAIN HOSE FROM INDOOR DRAIN PAN. MOVE HOSE FROM ATTACHMENT IN LOWER DRAIN PAN AND SLIDE ONTO DRAIN BOX BARB FITTING, SECURING WITH SUPPLIED CLAMP IF OUTDOOR PAN IS BYPASSED. ( WILL REDUCE RISK OF ALGAE GROWTH IN THE OUTDOOR PAN BUT AT A SLIGHT COOLING PERFORMANCE REDUCTION OF 2-3% ) MIS-2472... -
Page 18: Figure 13A Unit Mounting
FIGURE 13A UNIT MOUNTING SIDE TRIM (2 PCS.) ENLARGED VIEW OF MOUNTING BRACKET SHOWING SLEEVE TO CABINET ATTACHMENT SIDE TRIM (2 PCS.) MOUNTING BRACKET WALL SLEEVE #8 SCREW PROVIDED (LIGHT COLOR) MOUNTING BRACKET CABINET SIDE PANEL #10 HEX HEAD SCREW BOTTOM PROVIDED TRIM PIECE... -
Page 19: Installation Instructions
INSTALLATION INSTRUCTIONS alignment to the mounting brackets. This unit MOUNTING THE UNIT must be level from side to side. If adjustments When installing a Q-T unit near an interior wall on the are necessary, shim up under the rollers with left side, a minimum of 8 inches is required;... -
Page 20: Wiring - Main Power
ENTRANCE The subbase of the thermostat is factory wired to the ELECTRIC front panel of the unit. See Figure 18 for wiring HEATERS diagram. Compatible for use with Bard CS2000A* REMOTE Controller and Energy Recovery Ventilator. THERMOSTAT TERMINAL The Climate Control Option D is an electronic,... -
Page 21: Low Voltage Connections
LOW VOLTAGE CONNECTIONS LOW VOLTAGE CONNECTIONS These units use a grounded 24 volt AC low voltage FOR DDC CONTROL circuit. Fan Only Energize G The “R” terminal is the hot terminal and the “C” terminal is grounded. Cooling Mode Energize Y1, G “G”... -
Page 22: Figure 16 Thermostat Plug Terminals
TABLE 4 WALL THERMOSTATS ; l o ; l o FIGURE 16 MIS-1285 Manual 2100-522B Page 22 of 38... -
Page 23: Figure 17 Thermostat Wiring Diagram "X" Option
FIGURE 17 REMOTE THERMOSTAT WIRING DIAGRAM “X” THERMOSTAT OPTION 8403-058 LOW VOLTAGE 8403-060 TH5220D1151 TERMINAL BLOCK PLUG 2 ORANGE PURPLE BROWN/WHITE YELLOW BLUE W1/E BROWN RED/WHITE BLACK/WHITE BLUE "X" THERMOSTAT OPTIONS (FIELD WIRED) REMOVE JUMPER FOR 2 STAGE ELECTRIC HEAT OPERATION ON 15KW MODELS FACTORY INSTALLED JUMPER MIS-2693... -
Page 24: Figure 18 Thermostat Wiring Diagram "A" Option
FIGURE 18 UNIT MOUNTED THERMOSTAT WIRING DIAGRAM “A” THERMOSTAT OPTION 8403-060 Plug #2 Orange Purple Brown/White Yellow Blue W1/E Brown Red/White Black/White Pink "A" THERMOSTAT OPTION 4102-069 NOTE: On option X or A the CS2000A* (or other field provided means to control ventilation) must be used if any of the motorized ventilation options are installed. -
Page 25: Figure 19 Thermostat Wiring Diagram "D" Option
FIGURE 19 UNIT MOUNTED THERMOSTAT WIRING DIAGRAM “D” THERMOSTAT OPTION 8403-060 Plug #2 Orange Purple Brown/White Yellow Blue W1/E Brown Red/White Black/White "D" THERMOSTAT OPTION 4102-070 Manual 2100-522B Page 25 of 38... -
Page 26: Figure 20 Thermostat Wiring Diagram "H" Option
FIGURE 20 UNIT MOUNTED THERMOSTAT WIRING DIAGRAM “H” THERMOSTAT OPTION WITH CO CO2 Controller Red/White Part #8403-056 24VAC Black Black/White Relay Yellow Analog Part #8201-062 Brown Orange Plug #2 Green Purple Brown/White Orange Temp. and Humidity Yellow Controller Part #8403-060 Blue W1/E Brown... -
Page 27: Start Up
7. Never fill cylinders over 80% of total capacity. TOPPING OFF SYSTEM CHARGE 8. Store cylinders in a cool area, out of direct If a leak has occurred in the system, Bard Manufacturing sunlight. recommends reclaiming, evacuating (see criteria above), 9. -
Page 28: Description Of Standard Equipment
START UP CAUTION DESCRIPTION OF STANDARD EQUIPMENT Do not plug in or unplug blower motor High Pressure Switch connectors while the power is on. Provides refrigerant circuit high pressure protection. Failure to do so may result in motor failure. Includes lockout circuit that is resettable from room thermostat. -
Page 29: Compressor Control Module
All three phase scroll compressors used in the Q-T Alarm Relay Output series are wired identically internally. As a result, once Alarm terminal is output connection for applications the correct phasing is determined for a specific system where alarm relay is employed. This terminal is or installation, connecting properly phased power leads powered whenever compressor is locked out due to HPC to the same Fusite terminal should maintain proper... -
Page 30: Mist Eliminator Service
6. Some service requires the need to remove the unit It is recommended that the mist eliminator be inspected from the wall including replacement of the indoor annually and serviced as required. The mist eliminator coil and/or the outdoor coil. Also servicing the can be inspected from the outside of the building by outdoor fan motor or fan blade will require looking through the outdoor grille. - Page 31 The mist eliminator can be seen through the opening in 3. Underneath the heat recovery cassette there is a the back of the unit. The mist eliminator must be raised power connector for the lower blower assembly. To up and the bottom can be pulled toward the front of the disconnect this plug, the tabs on both sides of the unit and removed.
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Page 32: Figure 21 Fresh Air Damper Removal
FIGURE 21 FRESH AIR DAMPER REMOVAL MOUNTING SCREW Manual 2100-522B Page 32 of 38... -
Page 33: Figure 22 Qerv Removal
FIGURE 22 QERV REMOVAL POWER CONNECTORS MOUNTING SCREWS LOWER BLOWER ASSEMBLY POWER CONNECTOR FRONT FILL Manual 2100-522B Page 33 of 38... -
Page 34: Figure 23 Co 2 Controller
OPTIONAL CLIMATE CONTROLS SEQUENCE OF OPERATION SEQUENCE OF OPERATION Cooling – Circuit R-Y makes the thermostat pull in the compressor contactor starting the compressor and The Climate Control Option A is an electronic, non- outdoor motor. The G (indoor motor) circuit is programmable manual or auto changeover thermostat. -
Page 35: Troubleshooting Troubleshooting Ge Ecm™ Blower Motors
TROUBLESHOOTING GE ECM MOTORS ™ CAUTION: Symptom Cause/Procedure • Noisy blower or cabinet • Check for loose blower housing, panels, etc. Disconnect power from unit before removing or replacing • High static creating high blower speed? connectors, or servicing motor. To avoid electric shock from - Check for air whistling through seams in the motor’s capacitors, disconnect power and wait at least 5 ducts, cabinets or panels... -
Page 36: Figure 24 Control Disassembly
TROUBLESHOOTING GE ECM MOTORS CONT’D. ™ 8b. IF REPLACING AN ECM 2.3 CONTROL WITH AN ECM 2.3 Replacing ECM Control Module CONTROL, the plastic tab and shorter through-bolts are not needed. The To replace the control module for the GE variable-speed indoor blower control can be oriented in two positions 180°... -
Page 37: Figure 27 Fan Blade Setting
FAN BLADE SETTING DIMENSIONS R-410A Any service work requiring removal or adjustment in REFRIGERANT CHARGE the fan and/or motor area will require that the dimensions in Table 5 be checked and blade adjusted in This unit was charged at the factory with the quantity of or out of the motor shaft accordingly. -
Page 38: Pressure Chart
TABLE 7 COOLING PRESSURE (ALL TEMPERATURES IN DEGREES F) Low side pressure ± 4 psig High side pressure ± 10 psig Tables are based upon rated CFM (airflow) across the evaporator coil. If there is any doubt as to correct operating charge being in the system, the charge should be removed, system evacuated and recharged to serial plate instruction Manual 2100-522B...
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