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OPERATOR'S MANUAL
7-1/4 in. Compound Miter Saw
TS1141 - Double Insulated
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Table of Contents
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Summary of Contents for Ryobi TS1141S
- Page 1 OPERATOR’S MANUAL 7-1/4 in. Compound Miter Saw TS1141 - Double Insulated Your miter saw has been engineered and manufactured to our high standard for dependability, ease of operation, and operator safety. When properly cared for, it will give you years of rugged, trouble-free performance. WARNING: To reduce the risk of injury, the user must read and understand the operator’s manual before using this product.
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Page 2: Table Of Contents
The replacement power tool will be covered by the limited warranty for the balance of the two year period from the date of the original purchase. WHAT THIS WARRANTy COVERS: This warranty covers all defects in workmanship or materials in your RYOBI power ®... -
Page 3: General Safety Rules
GENERAL SAFETy RULES SECURE WORK. Use clamps or a vise to hold work WARNING: when practical, it is safer than using your hand and frees both hands to operate the tool. Read and understand all instructions. Failure to follow ... -
Page 4: Specific Safety Rules
GENERAL SAFETy RULES NEVER USE IN AN EXPLOSIVE ATMOSPHERE. DO NOT USE TOOL IF SWITCH DOES NOT TURN IT ON AND OFF. Have defective switches replaced by an Normal sparking of the motor could ignite fumes. authorized service center. ... -
Page 5: Specific Safety Rules
SPECIFIC SAFETy RULES NEVER hand hold a workpiece that is too small to be ALWAyS STAy ALERT! Do not allow familiarity (gained clamped. Keep hands clear of the cutting area. from frequent use of your saw) to cause a careless mistake. -
Page 6: Symbols
SyMBOLS The following signal words and meanings are intended to explain the levels of risk associated with this product. SyMBOL SIGNAL MEANING Indicates an imminently hazardous situation, which, if not avoided, will result DANGER: in death or serious injury. Indicates a potentially hazardous situation, which, if not avoided, could result WARNING: in death or serious injury. -
Page 7: Electrical
ELECTRICAL DOUBLE INSULATION EXTENSION CORDS Double insulation is a concept in safety in electric power tools, When using a power tool at a considerable distance from which eliminates the need for the usual three-wire grounded a power source, be sure to use an extension cord that has power cord. -
Page 8: Glossary Of Terms
GLOSSARy OF TERMS Push Blocks (for jointer planers) Anti-Kickback Pawls (radial arm and table saws) Device used to feed the workpiece over the jointer planer A device which, when properly installed and maintained, cutterhead during any operation. This aid helps keep the is designed to stop the workpiece from being kicked back operator’s hands well away from the cutterhead. -
Page 9: Features
FEATURES PRODUCT SPECIFICATIONS Cutting Capacity with Miter at 0°/Bevel 0°: Maximum lumber sizes ..... 1-1/2 in. x 4-1/4 in. Arbor ................. 5/8 in. Cutting Capacity with Miter at 45°/Bevel 0°: Blade Diameter ............7-1/4 in. Maximum lumber sizes ......1-1/2 in. x 3 in. No Load Speed ........ - Page 10 FEATURES KNOW yOUR COMPOUND MITER SAW Lock See Figure 1. Miter The safe use of this product requires an understanding of Lock Lever the information on the tool and in this operator’s manual as well as a knowledge of the project you are attempting. Before use of this product, familiarize yourself with all operating “d”...
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Page 11: Tools Needed
FEATURES SPINDLE LOCK BUTTON See Figure 3. switch Lock The spindle lock button locks the spindle stopping the blade from rotating. Depress and hold the lock button while installing, changing, or removing blade. SWITCH TRIGGER padLock See Figure 4. switch The saw will not start until you depress the switch lock with trigger your thumb then squeeze the switch trigger. -
Page 12: Loose Parts List
LOOSE PARTS LIST The following items are included with your compound miter saw: Miter Saw Base Blade Blade Wrench Miter Saw Head Bevel Indicator and Screw AAA Batteries (2) Dust Bag Operator’s Manual ... -
Page 13: Assembly
ASSEMBLy UNPACKING WARNING: This product requires assembly. Do not connect to power supply until assembly is Carefully lift miter saw base from the carton by the “D” complete. Failure to comply could result in accidental handle and the saw base, and place it on a level work starting and possible serious personal injury. - Page 14 ASSEMBLy MOUNTING HOLES WARNING: See Figure 9. If not using a stand, the saw should be mounted to a firm Always make sure the compound miter saw is securely supporting surface such as a workbench. Four bolt holes mounted to a workbench or an approved workstand. Failure have been provided in the saw base for this purpose.
- Page 15 ASSEMBLy WARNING: Miter saw head Assemble the saw head to the base before attempting to use the product. Using the saw head without first install- ing it to the base may result in serious personal injury. ASSEMBLING THE MITER SAW HEAD TO THE BASE saw base See Figures 10 - 11.
- Page 16 ASSEMBLy DUST BAG See Figure 12. dust exhaust A dust bag is provided for use on this miter saw. It fits over port the exhaust port on the upper blade guard. To install, squeeze the two metal clips to open the mouth of the bag and slide it on the exhaust port.
- Page 17 ASSEMBLy DANGER: Laser radiation. Avoid direct eye contact with light source. WARNING: Use of controls or adjustments or performance of pro- cedures other than those specified herein may result in hazardous radiation exposure. ALIGNING THE LASER GUIDE LINE See Figure 15. Unplug the saw.
- Page 18 ASSEMBLy TO INSTALL/REPLACE THE BLADE See Figures 16 - 17. WARNING: A 7-1/4 in. blade is the maximum blade capacity of the saw. Never use a blade that is too thick to allow outer blade washer to engage with the flats on the spindle. Larger blades will come in contact with the blade guards, while thicker blades will prevent the blade bolt from se- curing the blade on the spindle.
- Page 19 ASSEMBLy NOTE: Many of the illustrations in this manual show only portions of the compound miter saw. This is intentional so Miter Miter that we can clearly show points being made in the illustra- Miter Lock tabLe square fence tions. Never operate the saw without all guards securely Lever in place and in good operating condition.
- Page 20 ASSEMBLy Miter socket head Lock screw(s) socket head Lever screw(s) Miter fence bLade square Miter tabLe view of bLade square with fence Miter Fig. 22 fence Fig. 21 SQUARING THE BLADE TO THE FENCE Miter See Figures 21 - 24. fence ...
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Page 21: Assembly
ASSEMBLy SQUARING THE BLADE TO THE MITER TABLE beveL See Figures 25 - 28. Lock knob Unplug the saw. Pull the saw arm all the way down and engage the lock Miter pin to hold the saw arm in transport position. fence ... -
Page 22: Operation
OPERATION CUTTING WITH yOUR COMPOUND WARNING: MITER SAW Do not allow familiarity with tools to make you care- less. Remember that a careless fraction of a second is WARNING: sufficient to inflict serious injury. When using a work clamp or C-clamp to secure your workpiece, clamp workpiece on one side of the blade WARNING: only. - Page 23 OPERATION NOTE: You can quickly locate 0°, 15°, 22-1/2°, left or right, Miter cut 31.62° and 45° left or right as you rotate the control arm. The miter table will seat itself in one of the positive stop index points, located in base. ...
- Page 24 OPERATION Place the workpiece flat on the miter table with one edge coMpound Miter cut securely against the fence. If the board is warped, place the convex side against the fence. If the concave edge of a board is placed against the fence, the board could collapse on the blade at the end of the cut, jamming the blade.
- Page 25 OPERATION Place the workpiece flat on the miter table with one edge securely against the fence. If the board is warped, place the convex side against the fence. If the concave edge of a board is placed against the fence, the board could collapse on the blade at the end of the cut, jamming the blade.
- Page 26 OPERATION CUTTING COMPOUND MITERS To aid in making the correct settings, the compound angle setting chart below has been provided. Since compound cuts are the most difficult to accurately obtain, trial cuts should be made in scrap material, and much thought and planning made, prior to making the required cut.
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Page 27: Cutting Crown Molding
OPERATION CUTTING CROWN MOLDING When setting the bevel and miter angles for compound miters, remember that the settings are interdependent; changing This compound miter saw does an excellent job of cutting one angle changes the other angle as well. crown molding. In general, compound miter saws do a better Keep in mind that the angles for crown molding are very job of cutting crown molding than any other tool made. - Page 28 OPERATION Bevel Angle Type of Cut Setting Left side, inside corner 1. Top edge of molding against fence 33.85° 2. Miter table set right 31.62° 3. Save left end of cut Right side, inside corner 1. Bottom edge of molding against fence 33.85°...
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Page 29: Adjustments
ADJUSTMENTS POSITIVE STOP ADJUSTMENTS WARNING: See Figure 39. NOTE: These adjustments were made at the factory and Before performing any adjustment, make sure the tool is normally do not require readjustment. unplugged from the power supply. Failure to heed this warning could result in serious personal injury. -
Page 30: Adjustments
ADJUSTMENTS Laser adJustMent DANGER: screw Laser radiation. Avoid direct eye contact with light source. WARNING: Use of controls or adjustments or performance of pro- cedures other than those specified herein may result in hazardous radiation exposure. TO ADJUST THE LASER GUIDE See Figure 40. -
Page 31: Maintenance
MAINTENANCE WARNING: brush When servicing, use only identical replacement parts. Use of any other parts may create a hazard or cause product damage. brush asseMbLY WARNING: Always wear eye protection with side shields marked brush to comply with ANSI Z87.1 during product operation. If asseMbLY operation is dusty, also wear a dust mask. - Page 32 When ordering repair parts, always give the following information: TS1141 • MODEL NUMBER • SERIAL NUMBER Ryobi is a registered trademark of Ryobi Limited used under license. ® ONE WORLD TECHNOLOGIES, INC. 1428 Pearman Dairy Road, Anderson, SC 29625 Phone 1-800-525-2579 www.ryobitools.com...
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