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13. Remove crankshaft pulley, and using a suitable puller, crankshaft
dampener.
14. Loosen oil pan and remove water pump and front cover.
NOTE: The front cover oil seal should be replaced before the
front cover is re-installed.
1.
Check lifters as covered in Lifters section. Coat cam lobes with
fresh clean oil. Lube distributor drive of cam with assembly lube
(supplied).
2.
Install new camshaft with factory thrust plate (if applicable), new
sprockets, and timing chain. Torque sprocket bolts to 25 ft/lbs.
NOTE: Roller cams require the use of a cam thrust button
spacer to control camshaft end play in pre-1987 engines.
Check camshaft end-play, maintain between .005" and .010".
This must be checked with the timing cover, thrust button
(supplied), and gasket in place, just as it would be after final
assembly without the roller lifters installed. Some applications
may require that the thrust button be ground down slightly to
achieve proper clearance. When using a sheet-metal timing
cover, a water pump with a cam-stop is recommended to
prevent timing cover flex.
appropriate pumps. Cast covers will not require a cam-stop.
Engines using a thrust plate do not require the thrust button.
CAUTION: When using Edelbrock Timing Sets with an
Edelbrock cam, straight up timing alignment is achieved. If any
other timing gear set is used, it is necessary to check camshaft
position for correct timing alignment. This requires indexing
the camshaft with a degree wheel to verify timing alignment.
O.E.M. or non-Edelbrock timing gear sets are not
recommended for use with Edelbrock camshafts. Use locking
compound on bolt threads holding gear to cam. Torque to
factory recommendations specified in factory service manual.
3.
Align camshaft with timing marks lined up as recommended by
factory specifications (See Figure 2) .
4.
Reinstall your roller lifters using fresh clean oil on the lifter and the
lifter bore just prior to installing. Make sure to reinstall the factory
guide system (1987-later only). Check to make sure all lifters fit
freely in lifter bores.
5.
Install front cover. Torque front timing cover bolts to 6-7 ft. lbs.
NOTE: Install new seal between oil pan and front cover if old
seal is damaged after removal. Use RTV silicone sealant on
seal to ensure proper seal to pan.
6.
Install front harmonic balancer and torque to 60 ft.-lbs.
7.
Install fuel pump and pushrod.
8.
Install water pump using new gaskets and torque to 30 ft.-lbs.
Part #2201, 2204, 2205, 2207, 2208, 2209 & 2210
Rev. 7/09 - AJ/mc
INSTALLATION PROCEDURE
See Edelbrock catalog for
15. Remove fuel pump and fuel pump pushrod. Rotate engine until
timing marks are aligned as in Figure 2.
16. Remove bolts retaining camshaft sprocket. Remove sprocket and
chain. For 1987-later engines, remove camshaft thrust plate.
17. Remove camshaft.
9.
VALVE ADJUSTMENT
A.
Install pushrods with lube on both ends, making sure the
pushrod tip hits the center of the lifter cup. Install rocker
arms, but do not install adjusting nuts. You are now ready
to start valve adjustment.
B. With #1 cylinder at TDC firing position (Both #1 lifters are
down in the lifter bores & cyl #6 are up), adjust exhaust
valves on cylinder numbers 1, 3, 4, 8 and intake valves on
cylinder numbers 1, 2, 5, 7 as follows: You need to set
rockers at zero lash. While tightening the rocker nut, spin
the pushrod, when you feel resistance, you are at zero lash.
Tighten rocker nut 3/4 to 1 turn beyond zero lash.
C. Turn engine one complete revolution so #6 cylinder is at TDC
firing position and adjust exhaust valves on cylinder
numbers 2, 5, 6, 7 and intake valves on cylinders 3, 4, 6, 8
in the same manner. The valves are now adjusted.
10. Install intake manifold using new intake gasket set and torque bolts
to factory specifications.
DISTRIBUTOR INSTALLATION & ENGINE TIMING:
NOTE: This cam is a cast cam and requires a cast distributor drive
gear.
1.
Turn the engine over in direction of rotation until the No. 1 intake
valve closes and continue until the pointer on the front cover is
approximately five degrees before top dead center (BTDC).
See Figure 1 for firing order.
2.
Re-install the distributor with the rotor pointing towards No. 1
terminal in the cap, and with the distributor housing in its original
position. If distributor will not drop down all the way to the flange
on the manifold, it will be necessary to align the distributor shaft
with the oil pump drive. Slowly rotate the engine until the distributor
drops down against the manifold, then continue turning until two
complete revolutions are completed and the timing marks once
again come to five degrees BTDC.
3.
Lightly tighten the hold-down clamp so that the distributor can still
be turned to determine final setting using a timing light with the
engine running.
4.
Replace valve covers, carburetor linkage and remaining vacuum and
electrical connections.
5.
Engine oil and filter should be changed before start-up.
Page 3 of 4
©2009 Edelbrock Corporation
Brochure #63-0154
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