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Edelbrock 68812 Installation Instructions page 2

Edelbrock corporation tubular exhaust system installation instructions for 1981-1991 amc grand wagoneer, 360 c.i.d. v8, auto transmission, 2 & 4 wd

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DISASSEMBLY - LEFT SIDE
1. Disconnect negative cable from battery.
2. Use penetrating oil on all nuts and bolts to be
removed. This will prevent the possibility of broken
or stripped nuts and bolts.
3. Remove air cleaner system (note position of line and
hose connections).
4. Disconnect A.I.R. (air injection reactor) tube from
exhaust manifold.
5. Remove bolts and exhaust manifold.
DISASSEMBLY - RIGHT SIDE
1. Disconnect A.I.R. injection tube from exhaust
manifold.
2. Remove bolts and exhaust manifold.
3. Clean exhaust flange surfaces on cylinder heads at
this time.
DISASSEMBLY - CROSSOVER PIPE
1. Raise vehicle and support with jackstands.
2. Making sure the converter is cool, remove the
exhaust crossover pipe. If the pipe is frozen to the
converter, it can be heated with a Propane torch (or
equivalent) to help loosen the joint.
Catalog #68812, #68813
©2006 Edelbrock Corporation
INSTALLATION INSTRUCTIONS
Edelbrock Corporation, 2700 California St., Torrance, CA 90503
Tech Line: 1-800-416-8628
E-Mail: Edelbrock@Edelbrock.com
ASSEMBLY- LEFT SIDE
1. Install T.E.S. flange gasket and one 3/8"- 16 x 1"
bolt, lock washer, and flat washer at rearmost bolt
hole (leave bolt loose enough to accept T.E.S.).
2. Install left side T.E.S. manifold from top side.
3. Install all bolts and washers on left side. Align all
parts and tighten left side bolts and nuts at this time.
ASSEMBLY- RIGHT SIDE
1. Install T.E.S. flange gasket and one 3/8"- 16 x 1"
bolt, lock washer and flat washer at rearmost bolt
hole (leave bolt loose enough to accept T.E.S.).
2. Install right side T.E.S. manifold from below.
3. Install remaining bolts and lock washers.
4. Align all parts and tighten all right side bolts at this
time.
5. Remove A.I.R. check valves from original manifolds
and re-install them on T.E.S. Re-connect all A.I.R.
injection hoses at this time.
CROSSOVER PIPE ASSEMBLY
1. Slip new Edelbrock T.E.S crossover (Y-pipe) over
catalytic converter.
2. Install crossover pipe assembly on vehicle using two
3/8"x 3" bolts on right side to hold pipe flare against
heat riser valve and valve against manifold flange,
with flat gasket between heat riser and manifold.
Use two 3/8" x 2" bolts and the donut gasket to
attach the left side pipe to the manifold.
3. Install U-clamps and tighten all nuts and bolts.
4. Lower vehicle to the ground.
Page 2 of 2
Brochure #63-68812
Rev. 5/06 - DA/mc

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This manual is also suitable for:

68813