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Champion 201207 Operator's Manual

3800w portable generator
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OPERATOR'S MANUAL
MODEL #201207
3800W PORTAbLE GENERATOR
ACTIVATE YOUR WARRANTY
SERIAL NO.
by registering your product:
championpowerequipment.com
or visit championpowerequipment.com
SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do
so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
This product meets the requirements of the PGMA (Portable Generator Manufacturers' Association) standard ANSI/PGMA G300-2023 (Safety and Performance of
Portable Generators).
Covered by one or more of the following U.S. Patent Numbers: 10,221,780 / 10,393,034 / 10,598,101 / 10,697,398 / 10,862,414 / 11,008,958 / 10,697,379 /
11,143,120 / 11,143,145 / 11,306,667 / 11,492,985 / 11,530,654 / 11,761,390 / 11,840,970 / 11,905,895 / 11,905,896 and other U.S. and foreign patents pending.
EN
4962-M-OP REV 20250520
Champion Power Equipment, Inc.

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Summary of Contents for Champion 201207

  • Page 1 Covered by one or more of the following U.S. Patent Numbers: 10,221,780 / 10,393,034 / 10,598,101 / 10,697,398 / 10,862,414 / 11,008,958 / 10,697,379 / 11,143,120 / 11,143,145 / 11,306,667 / 11,492,985 / 11,530,654 / 11,761,390 / 11,840,970 / 11,905,895 / 11,905,896 and other U.S. and foreign patents pending. 4962-M-OP REV 20250520 Champion Power Equipment, Inc.
  • Page 2 CARBON MONOXIDE SAFETY: THE BIG PICTURE As the only safe way to use a portable generator, taking your generator outside is absolutely mandatory to keep your family safe from carbon monoxide. But there’s even more you can do. By educating yourself about all carbon monoxide risks, you’ll be better prepared to protect CARBON MONOXIDE K ILLS your family from this colorless, oderless threat.
  • Page 3 TAbLE Of CONTENTS 201207 - 3800W PORTAbLE GENERATOR TAbLE Of CONTENTS Maintenance ..........Cleaning the Generator .......... Introduction ........... Changing the Engine Oil .........
  • Page 4 201207 - 3800W PORTAbLE GENERATOR INTRODUCTION SAfETY DEfINITIONS Congratulations on your purchase of a Champion Power Equipment The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and their explanations, (CPE) product. CPE designs, builds, and supports all of our products to strict specifications and guidelines.
  • Page 5 IMPORTANT SAfETY INSTRUCTIONS 201207 - 3800W PORTAbLE GENERATOR IMPORTANT SAfETY INSTRUCTIONS WARNING  Always install a battery-operated Carbon Monoxide (CO) WARNING  detector on each level of any building or home dwelling Cancer and Reproductive Harm – www.P65Warnings.ca.gov adjacent to the generator location following the Carbon Monoxide (CO) detector manufacturer’s installation...
  • Page 6 DO NOT touch hot surfaces. DO NOT use electrical cords that are worn, damaged or frayed. Avoid contact with hot exhaust gases. Use only Champion electrical cords for proper application. Allow equipment to cool before touching. DO NOT operate generator in wet weather.
  • Page 7 IMPORTANT SAfETY INSTRUCTIONS 201207 - 3800W PORTAbLE GENERATOR fuel Safety CAUTION  DANGER Start the generator and allow the engine to stabilize before  connecting electrical loads. GASOLINE AND GASOLINE VAPORS ARE HIGHLY Connect electrical equipment in the off position, and then turn FLAMMABLE AND EXPLOSIVE.
  • Page 8 IMPORTANT SAfETY INSTRUCTIONS 201207 - 3800W PORTAbLE GENERATOR WARNING  When starting the generator: Do not attempt to start a damaged generator. Always check that the gasoline cap, air filter, spark plug, fuel lines and exhaust system are properly in place.
  • Page 9 B: Need add the text height C: updated French text generatrice and utilisez This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for automatic shutoff AUTOMATIC SHUTOFF – YOU MUST: outside parties without the explicit consent of Champion Power Equipment.
  • Page 10 IMPORTANT SAfETY INSTRUCTIONS 201207 - 3800W PORTAbLE GENERATOR Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.
  • Page 11 IMPORTANT SAfETY INSTRUCTIONS 201207 - 3800W PORTAbLE GENERATOR Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.
  • Page 12 2mm safe margin; to be printed on white substrate 1. Check oil level. This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for Recommended oil is 10W-30.
  • Page 13 CONTROLS AND fEATURES 201207 - 3800W PORTAbLE GENERATOR CONTROLS AND fEATURES Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 1. Gasoline Tank – 4.7 gal. (17.8 L) 7.
  • Page 14 CONTROLS AND fEATURES 201207 - 3800W PORTAbLE GENERATOR Control Panel 1. Fuel Dial – Used to turn fuel ON and turn OFF the generator. RECEPTACLES 2. Intelligauge – See Intelligauge section. 120V AC, 30A Locking (NEMA L5-30R) 3. Circuit Breakers (Push Reset) – Protects the generator May be used to supply electrical power for against electrical overloads.
  • Page 15 CONTROLS AND fEATURES 201207 - 3800W PORTAbLE GENERATOR Intelligauge with CO Shield ® Four mode digital meter for displaying voltage, frequency (hertz), run time, and total run time. The LCD displays each mode by pressing the button below the display.
  • Page 16 CONTROLS AND fEATURES 201207 - 3800W PORTAbLE GENERATOR Parts Included Accessories Engine Oil ........0.6 US qt. (600 mL) Oil Funnel ............
  • Page 17 ASSEMbLY 201207 - 3800W PORTAbLE GENERATOR ASSEMbLY Install the Wheel Kit Your generator requires some assembly. This unit ships from our CAUTION  factory without oil. It must be properly serviced with fuel and oil before operation. The wheel kit is not intended for over-the-road use.
  • Page 18 ASSEMbLY 201207 - 3800W PORTAbLE GENERATOR Install the Handle Recommended Engine Oil Type 1. Place the handle (H) inside the mounting channel on the 10W-30 frame. 5W-30 10W-40 2. Slide short pin (I) through mounting channel and handle. 3. Insert r-clip (J) through the hole on the end of short pin.
  • Page 19 ASSEMbLY 201207 - 3800W PORTAbLE GENERATOR NOTICE  The first 5 hours of run time are the break-in period for the unit. During the break in period stay at or below 50% of the running watt rating and vary the load occasionally to allow stator windings to heat and cool.
  • Page 20 2mm safe margin; to be printed on white substrate This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for outside parties without the explicit consent of Champion Power Equipment.
  • Page 21 VEA ETIQUETA DE ACCIÓN VEA ETIQUETA DE ACCIÓN VEA ETIQUETA DE ACCIÓN OPERATION 201207 - 3800W PORTAbLE GENERATOR In the event of an engine shut off, when you approach the If CO Shield system experiences a fault and no longer provides ®...
  • Page 22 OPERATION 201207 - 3800W PORTAbLE GENERATOR Generator Location WARNING  WARNING Do not expose to rain or use in damp locations.  Keep all objects a minimum of 5 feet (1.5m) away from the NEVER operate the generator inside any building, garage, generator at all times.
  • Page 23 OPERATION 201207 - 3800W PORTAbLE GENERATOR 4. Move the choke lever to the “CHOKE” position. NOTICE  For gasoline restarts with hot engine in hot ambient temperature > 86°F (30°C), keep choke lever in 75% of the “CHOKE” position for only 1 pull of the recoil cord. After first pull, move choke lever to “RUN”...
  • Page 24 OPERATION 201207 - 3800W PORTAbLE GENERATOR Power Management WARNING  Use the following formula to convert voltage and amperage to Always remember to plug your appliances directly into the watts: generator and do not plug the generator power cord into any Volts ×...
  • Page 25 OPERATION 201207 - 3800W PORTAbLE GENERATOR Moving the Generator Operation at High Altitude The density of air at high altitudes is lower than at sea level. CAUTION  Engine power is reduced as the air mass and air-fuel ratio decrease. Engine power and generator output will be reduced –...
  • Page 26 MAINTENANCE 201207 - 3800W PORTAbLE GENERATOR MAINTENANCE Changing the Engine Oil Change oil when the engine is warm. Refer to the oil specification Make certain that the generator is kept clean and stored properly. to select the proper grade for your operating environment.
  • Page 27 MAINTENANCE 201207 - 3800W PORTAbLE GENERATOR Cleaning and Adjusting the Spark Plug 2. Remove the foam element. 3. Wash in liquid detergent and water. Squeeze thoroughly dry in 1. Remove the spark plug cable from the spark plug. a clean cloth.
  • Page 28 STORAGE 201207 - 3800W PORTAbLE GENERATOR Adjusting the Governor EVERY 250 HOURS — Change spark plug WARNING  — Clean combustion chamber* Tampering with the factory set governor will void your — Check/adjust valve clearance* warranty. EVERY 5 YEARS The air-fuel mixture is not adjustable. Tampering with the governor can damage your generator and your electrical devices and —...
  • Page 29 STORAGE 201207 - 3800W PORTAbLE GENERATOR Removing from Storage 7. When gasoline stops flowing from the carburetor, replace and tighten the carburetor drain bolt and be sure to properly dispose of the drained gasoline according to local regulations NOTICE ...
  • Page 30 SPECIfICATIONS 201207 - 3800W PORTAbLE GENERATOR SPECIfICATIONS Oil Specifications DO NOT OVERFILL. Generator Specifications Type ..........*See following chart Generator Model .......... . 201207 Capacity ........
  • Page 31 TROUbLESHOOTING 201207 - 3800W PORTAbLE GENERATOR TROUbLESHOOTING Problem Cause Solution No fuel. Add fuel. Faulty spark plug. Clean and adjust spark plug or replace. Fill crankcase to the proper level. Low oil level. Place generator on a flat, level surface.
  • Page 32 TROUbLESHOOTING 201207 - 3800W PORTAbLE GENERATOR Problem Cause Solution Move generator to an open, outdoor area. Point exhaust away from people and buildings. Move to fresh air and get medical help if sick, dizzy, or weak. Make sure there are no objects creating obstructions within 5 feet of the generator.
  • Page 33 To complete registration you will need to include a copy of the – Problems caused by parts that are not original Champion purchase receipt as proof of original purchase. Proof of purchase Power Equipment parts.
  • Page 34 THE UNITED STATES ENVIRONMENTAL PROTECTION AGENCY (U.S. EPA) AND THE CALIFORNIA AIR RESOURCES BOARD (CARB) EMISSION CONTROL SYSTEM WARRANTY Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) Exhaust and Evaporative emissions regulations.
  • Page 35 EXHAUST AND EVAPORATIVE EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Exhaust and Evaporative Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (SORE) (for other states, 1997 and later model year engines).
  • Page 36 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.