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MULTIQUIP Mikasa MT-76D2 Operation And Parts Manual
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MULTIQUIP Mikasa MT-76D2 Operation And Parts Manual

MULTIQUIP Mikasa MT-76D2 Operation And Parts Manual

Tamping rammer
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OPERATION AND PARTS MANUAL
SERIES
MODEL MT-76D2
TAMPING RAMMER
(YANMAR DIESEL ENGINE)
Revision #5 (11/08/07)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

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Summary of Contents for MULTIQUIP Mikasa MT-76D2

  • Page 1 OPERATION AND PARTS MANUAL SERIES MODEL MT-76D2 TAMPING RAMMER (YANMAR DIESEL ENGINE) Revision #5 (11/08/07) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
  • Page 2 MT-76D2 TAMPING RAMMER — PROPOSITION 65 WARNING PAGE 2 — MT-76D2 TAMPING RAMMER — OPERATION AND PARTS MANUAL — REV. #5 (11/08/07)
  • Page 3 NOTE PAGE MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 3...
  • Page 4 Piston Assembly ..........40-41 General Information ..........11 Lub.,Oil Pump and Governor Assembly ..42-43 Cooling and Starting Assembly......44-45 Fuel Injection Pump Assembly .......46-47 MIKASA MT-76D2 — Air Cleaner Assembly........48-49 Tamping Rammer Muffler Assembly ...........50-51 Tools, Labels and Gasket Set Assembly ..52-53 Specifications ............
  • Page 5 , 2006 Order via Internet (Dealers Only) Best Deal! If you have an MQ Account, to obtain a Order parts on-line using Multiquip’s SmartEquip website! Username and Password, E-mail us at: ■ View Parts Diagrams parts@multiquip.com. ■ Order Parts To obtain an MQ Account, contact your ■...
  • Page 6 MT-76D2 TAMPING RAMMER — SAFETY MESSAGE ALERT SYMBOLS HAZARD SYMBOLS FOR YOUR SAFETY AND THE SAFETY OF OTHERS! Potential hazards associated with the operation of a Safety precautions should be followed MT-76D2 Tamping Rammer will be referenced with Hazard at all times when operating this equipment.
  • Page 7 MT-76D2 TAMPING RAMMER — SAFETY MESSAGE ALERT SYMBOLS Equipment Damage CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION Rotating Parts Hazards Hazards NEVER operate equipment with covers, Other important messages are provided throughout this or guards removed. Keep fingers, hands, manual to help prevent damage to your light tower, other hair and clothing away from all moving property, or the surrounding environment.
  • Page 8 ■ Topping-off to filler port is dangerous, as it tends to spill ■ NEVER use accessories or attachments, which are not fuel. recommended by Multiquip for this equipment. Damage ■ Stop the engine when leaving the rammer unattended. to the equipment and/or injury to user may result.
  • Page 9 ■ Refer to the Yanmar Engine Owner's Manual for engine site . Also know the phone numbers of the technical questions or information recommended by nearest ambulance , doctor and fire Multiquip for this equipment. department . This information will be invaluable in the case of an emergency. TRANSPORTING ■...
  • Page 10 MT-76D2 TAMPING RAMMER — OPERATION AND SAFETY DECALS PAGE 10 — MT-76D2 TAMPING RAMMER — OPERATION AND PARTS MANUAL — REV. #5 (11/08/07)
  • Page 11 Rammer Gearbox and Spring Cylinder The Mikasa MT-76D2 uses an oil bath lubrication system. Always check the oil level through the oil level sight glass at the rear of the tamper foot.
  • Page 12 MT-76D2 TAMPING RAMMER — SPECIFICATIONS l l a . n i l l a . n i b / . t u l c i t f i r t i t a r i A d e l o r t e n i t s i a l p...
  • Page 13 MT-76D2 TAMPING RAMMER — CONTROLS AND COMPONENTS Figure 1. MT-76D2 Tamping Rammer Figure 1 shows the location of the controls and components Foot – Laminated wood with tempered steel plate for for the MT-76D2 Tamping Rammer. The functions of each superior shock absorption.
  • Page 14 MT-76D2 TAMPING RAMMER — BASIC ENGINE Figure 2. Engine Controls and Components Recoil Starter– Manual-starting method. Pull the starter The engine shown above is a YANMAR L48V6 engine (Figure 2). grip until resistance is felt, then pull briskly and smoothly. The engine must be checked for proper lubrication and filled with fuel prior to operation.
  • Page 15 MT-76D2 TAMPING RAMMER — INITIAL START-UP This section is intended to assist the operator with the initial start-up of the MT-76D2 Tamping Rammer. It extremely important that this section be read carefully before attempting to operate the rammer. DO NOT use your rammer until this section is thoroughly understood.
  • Page 16 MT-76D2 TAMPING RAMMER — INITIAL START-UP 4. Starting 3. Press the decompression lever to release decompression. 1. Move the throttle lever to IDLE position. (See Figure 5). The decompression lever will return automatically when Throttle lever is used only at three (STOP, IDLE & the recoil starter is pulled.
  • Page 17 MT-76D2 TAMPING RAMMER — OPERATION Operation 1. Move the throttle lever quickly from the IDLE to OPERATION position to start tamping action. DO NOT move the throttle lever slowly as this may cause damage to the clutch or spring box. CAUTI CAUTI CAUTION...
  • Page 18 MT-76D2 TAMPING RAMMER — MAINTENANCE MAINTENANCE Replacement of Lubricant (ENGINE) 1. While the engine is still warm, remove the drain plug. For Perform the scheduled maintenance procedures as indicated: quick discharging, it is advisable to take off the oil gauge. Daily Replace drain plug and refill engine crankcase.
  • Page 19 MT-76D2 TAMPING RAMMER — MAINTENANCE Cleaning the Air Cleaner Fuel Pipe & Oil Pipe Clean the Air Cleaner every 200-300 hours. See Figure 11. ■ Check fuel line regularly for damage, paying attention to ■ Remove element from pre-cleaner at the top of crankcase clamps to assure a tight fit.
  • Page 20 MT-76D2 TAMPING RAMMER — TROUBLESHOOTING l o r " n p " o i t i l o r v e l S " p " o i t i i h c i t c . l e r i t e v i l i f r e t...
  • Page 21 MT-76D2 TAMPING RAMMER — TROUBLESHOOTING i t a t o r e l t v e l t o r e l t v e l r r o o i t i c n i r r o y l t l i O .
  • Page 22 Multiquip. A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column. PAGE 22 — MT-76D2 TAMPING RAMMER — OPERATION AND PARTS MANUAL — REV. #5 (11/08/07)
  • Page 23 MT-76D2 TAMPING RAMMER — SUGGESTED SPARE PARTS MT-76D2 RAMMER with Yanmar L48V6 Engine 1-3 UNITS 1 ..956100057 ... THROTTLE WIRE 3 ..371010060 ... ELEMENT ASSY 3 ..954406010 ... STRAINER, FUEL TANK 2 ..18325455120 ..STRAINER ASSY, FUEL 1 ..
  • Page 24 MT-76D2 TAMPING RAMMER — NAME PLATE AND DECALS NAME PLATE AND DECALS PAGE 24 — MT-76D2 TAMPING RAMMER — OPERATION AND PARTS MANUAL — REV. #5 (11/08/07)
  • Page 25 MT-76D2 TAMPING RAMMER — NAMEPLATE AND DECALS NAME PLATE AND DECALS PART NO. PART NAME QTY. REMARKS 920101580 DECAL: MIKASA MARK 920205840 DECAL: FUEL DIESEL ......1 ..NPA-584 920203330 DECAL: EAR PROTECTION ....1 ..NPA-333 920205820 DECAL ENGINE R.P.M 3100-3300 920203290 DECAL: READ OWNER'S MANUAL ..
  • Page 26 MT-76D2 TAMPING RAMMER — CRANK CASE AND ENGINE ASSY. CRANKCASE AND ENGINE ASSY. PAGE 26 — MT-76D2 TAMPING RAMMER — OPERATION AND PARTS MANUAL — REV. #5 (11/08/07)
  • Page 27 MT-76D2 TAMPING RAMMER — CRANK CASE AND ENGINE ASSY. CRANKCASE AND ENGINE ASSY. PART NO. PART NAME QTY. REMARKS 371113331 CRANKCASE 371334400 CRANK GEAR 040006207 BEARING 6207 040006204 BEARING 6204 952400130 WASHER 9304 011708025 BOLT 8X25H, SW ......1 ..REPLACES 002210825 371447650 BEARING COVER 050300480...
  • Page 28 MT-76D2 TAMPING RAMMER — CRANKCASE AND ENGINE ASSY. CRANKCASE AND ENGINE ASSY. PAGE 28 — MT-76D2 TAMPING RAMMER — OPERATION AND PARTS MANUAL — REV. #5 (11/08/07)
  • Page 29 MT-76D2 TAMPING RAMMER — CRANKCASE AND ENGINE ASSY. CRANKCASE AND ENGINE ASSY. PART NO. PART NAME QTY. REMARKS 371335110 INTAKE PIPE 371000010 HOSE BAND (B) 371000020 HOSE BAND (B) 371335270 INTAKE FLANGE 11428412200 GASKET, AIR INTAKE 001200652 BOLT 6X60 030206150 WASHER SW M6 956200040 THROTTLE LEVER ASSY...
  • Page 30 MT-76D2 TAMPING RAMMER — CYLINDER GUIDE AND FOOT ASSY. CYLINDER GUIDE AND FOOT ASSY. PAGE 30 — MT-76D2 TAMPING RAMMER — OPERATION AND PARTS MANUAL — REV. #5 (11/08/07)
  • Page 31 MT-76D2 TAMPING RAMMER — CYLINDER GUIDE AND FOOT ASSY. CYLINDER GUIDE AND FOOT ASSY. PART NO. PART NAME QTY. REMARKS 352423290 PISTON PIN 363457870 PISTON PIN PLUG 361344360 PISTON ROD 355452340 PISTON END 020118150 NUT M18, P1.5 355447250 STOPPER, UPPER 355447260 STOPPER, LOWER 371335250...
  • Page 32 MT-76D2 TAMPING RAMMER — TANK AND HANDLE ASSY. TANK AND HANDLE ASSY. PAGE 32 — MT-76D2 TAMPING RAMMER — OPERATION AND PARTS MANUAL — REV. #5 (11/08/07)
  • Page 33 MT-76D2 TAMPING RAMMER — TANK AND HANDLE ASSY. TANK AND HANDLE ASSY. PART NO. PART NAME QTY. REMARKS 351319900 SHOCK ABSORBER 102-1 014210020 SOCKET HEAD BOLT 10X20T ... 4 ....REPLACES 001521020 102-2 033121009 TOOTHED LOCK WASHER B M10 012210020 BOLT 10X20H, SW ......4 ....REPLACES 002211020 371118200 FUEL TANK 0430430015...
  • Page 34 YANMAR L-48V6 ENGINE — CYLINDER BLOCK ASSY. CYLINDER BLOCK ASSY. PAGE 34 — MT-76D2 TAMPING RAMMER — OPERATION AND PARTS MANUAL — REV. #5 (11/08/07)
  • Page 35 YANMAR L-48V6 ENGINE — CYLINDER BLOCK ASSY. CYLINDER BLOCK ASSY. PART NO. PART NAME QTY. REMARKS 11429501050 CYLINDER BLOCK ASSY. 11439901700 STARTER COVER 26106100122 BOLT M10X 12 PLATED 24162152112 NEEDLE BEARING 26106080122 BOLT M 8X 12 PLATED 11429901200 CYLINDER HEAD BOLT A 11429901210 CYLINDER HEAD BOLT B 11429901220...
  • Page 36 YANMAR L-48V6 ENGINE — CYLINDER HEAD ASSY. CYLINDER HEAD ASSY. MT-76D — L40ADRM YANMAR ENGINE — CYLINDER HEAD AND BONNET PAGE 36 — MT-76D2 TAMPING RAMMER — OPERATION AND PARTS MANUAL — REV. #5 (11/08/07)
  • Page 37 YANMAR L-48V6 ENGINE — CYLINDER HEAD ASSY. CYLINDER HEAD ASSY. PART NO. PART NAME QTY. REMARKS MT-76D — L40ADRM YANMAR ENGINE — CYLINDER HEAD AND BONNET 11477111020 CYLINDER HEAD 11477111100 SUCTION VALVE 11477111110 EXHAUST VALVE 11429911120 VALVE SPRING 1142511180 SPRING RETAINER 27310055001 COTTER 22351040008...
  • Page 38 YANMAR L-48V6 ENGINE — CRANKSHAFT AND CAMSHAFT ASSY. CRANKSHAFT AND CAMSHAFT ASSY. PAGE 38 — MT-76D2 TAMPING RAMMER — OPERATION AND PARTS MANUAL — REV. #5 (11/08/07)
  • Page 39 YANMAR L-48V6 ENGINE — CRANKSHAFT AND CAMSHAFT ASSY. CRANKSHAFT AND CAMSHAFT ASSY. PART NO. PART NAME QTY. REMARKS 71429514580 CAMSHAFT (D) ASSY. 11429914200 TAPPET 11477114260 TAPPET, F.O. 11425014451 PUSH ROD 71478121740 CRANKSHAFT (EDRM) ASSY. 11429921220 11429921550 FLYWHEEL WASHER 22512040120 KEY 4X 12 11429921470 FLYWHEEL MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL —...
  • Page 40 YANMAR L-48V6 ENGINE — PISTON ASSY. PISTON ASSY. PAGE 40 — MT-76D2 TAMPING RAMMER — OPERATION AND PARTS MANUAL — REV. #5 (11/08/07)
  • Page 41 YANMAR L-48V6 ENGINE — PISTON ASSY. PISTON ASSY. PART NO. PART NAME QTY. REMARKS 71429514580 CAMSHAFT (D) ASSY. 11429914200 TAPPET 11477114260 TAPPET, F.O. 11425014451 PUSH ROD 71478121740 CRANKSHAFT (EDRM) ASSY. 11429921220 11429921550 FLYWHEEL WASHER 22512040120 KEY 4X 12 11429921470 FLYWHEEL 71429522720 PISTON W/RINGS (D) STD.
  • Page 42 YANMAR L-48V6 ENGINE — LUB. OIL PUMP AND GOVERNOR ASSY. LUB. OIL PUMP AND GOVERNOR ASSY. PAGE 42 — MT-76D2 TAMPING RAMMER — OPERATION AND PARTS MANUAL — REV. #5 (11/08/07)
  • Page 43 YANMAR L-48V6 ENGINE — LUB. OIL PUMP AND GOVERNOR ASSY. LUB. OIL PUMP & GOVERNOR ASSY. PART NO. PART NAME QTY. REMARKS 11425032010 LUB. OIL PUMP ASSY. 11428432070 LUB. OIL PUMP COVER 11429932570 O- RING COVER 22312030160 PARALLEL PIN 3X16 26106060122 BOLT M 6X 12 PLATED 11429935110...
  • Page 44 YANMAR L-48V6 ENGINE — COOLING AND STARTING ASSY. COOLING AND STARTING ASSY. PAGE 44 — MT-76D2 TAMPING RAMMER — OPERATION AND PARTS MANUAL — REV. #5 (11/08/07)
  • Page 45 YANMAR L-48V6 ENGINE — COOLING AND STARTING ASSY. COOLING & STARTING DEVICE ASSY. PART NO. PART NAME QTY. REMARKS 11429945210 CYLINDER COVER 26106060122 BOLT M 6X12 PLATED 11477145110 COOLING FAN CASE 11429945300 CUSHION RUBBER 11429945310 FAN CASE COLLAR 11429945330 FAN CASE SEAL 11429945350 FAN CASE BOLT 11429976250...
  • Page 46 YANMAR L-48V6 ENGINE — FUEL INJECTION PUMP ASSY. FUEL INJECTION PUMP ASSY. PAGE 46 — MT-76D2 TAMPING RAMMER — OPERATION AND PARTS MANUAL — REV. #5 (11/08/07)
  • Page 47 YANMAR L-48V6 ENGINE — FUEL INJECTION PUMP ASSY. FUEL INJECTION PUMP ASSY. PART NO. PART NAME QTY. REMARKS 71477551100 INJECTION PUMP ASSY., F ...... 1 ....INCLUDES ITEMS W/ 10554651020 GASKET 11425051080 PLATE 11425051160 SPRING 11435051200 FUEL INJECTION PUMP BODY 11425051300 VALVE ASSY.
  • Page 48 YANMAR L-48V6 ENGINE — AIR CLEANER ASSY. AIR CLEANER ASSY. PAGE 48 — MT-76D2 TAMPING RAMMER — OPERATION AND PARTS MANUAL — REV. #5 (11/08/07)
  • Page 49 YANMAR L-48V6 ENGINE — AIR CLEANER ASSY. AIR CLEANER ASSY. PART NO. PART NAME QTY. REMARKS 1147212010 AIR INTAKE PIPE 11477112200 AIR INTAKE GASKET 26106060252 BOLT M 6X 25 PLATED 26226060142 STUD M 6X14 PLATED 26226060552 STUD M 6X 55 MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL —...
  • Page 50 YANMAR L-48V6 ENGINE — MUFFLER ASSY. MUFFLER ASSY. PAGE 50 — MT-76D2 TAMPING RAMMER — OPERATION AND PARTS MANUAL — REV. #5 (11/08/07)
  • Page 51 YANMAR L-48V6 ENGINE — MUFFLER ASSY. MUFFLER ASSY. PART NO. PART NAME QTY. REMARKS 11429913200 MUFFLER GASKET 11428413500 MUFFLER ASSY., DRM 26106060142 BOLT M 6X14 PLATED 26106060182 BOLT M 6X18 PLATED 26216080182 STUD M 8X 18 PLATED 26366080002 NUT M 8 MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL —...
  • Page 52 YANMAR L-48V6 ENGINE — TOOLS, LABELS AND GASKET SET ASSY. TOOLS, LABELS AND GASKET SET ASSY. PAGE 52 — MT-76D2 TAMPING RAMMER — OPERATION AND PARTS MANUAL — REV. #5 (11/08/07)
  • Page 53 YANMAR L-48V6 ENGINE — TOOLS, LABELS AND GASKET SET ASSY. TOOLS, LABELS AND GASKET SET ASSY. PART NO. PART NAME QTY. REMARKS 11429907110 YANMAR LABEL 11429907160 DIESEL LABEL 11429992590 TOOL ASSY..........1 ....INCLUDES ITEMS W/ 11429992600 TOOL BAG 11429992710 SPANA 11429992720...
  • Page 54 YANMAR L-48V6 ENGINE — ACCESSORIES ASSY. ACCESSORIES ASSY. PAGE 54 — MT-76D2 TAMPING RAMMER — OPERATION AND PARTS MANUAL — REV. #5 (11/08/07)
  • Page 55 YANMAR L-48V6 ENGINE — ACCESSORIES ASSY. ACCESSORIES ASSY. PART NO. PART NAME QTY. REMARKS 11428412200 AIR INTAKE GASKET 18325455120 FUEL STRAINER ASSY......1 ....INCLUDES ITEMS W/ 24341000450 O- RING 1A S- 45.0 11428459101 PIPE ASSY. FUEL OIL ........ 1 ....INCLUDES ITEMS W/ # 11428459020 FUEL B.
  • Page 56 TERMS AND CONDITIONS OF SALE — PARTS PAYMENT TERMS Parts must be in new and resalable con- Multiquip reserves the right to quote and sell dition, in the original Multiquip package (if direct to Government agencies, and to Original Terms of payment for parts are net 30 days.
  • Page 57 NOTE PAGE MT-76D2 TAMPING RAMMER —OPERATION AND PARTS MANUAL — REV. #5(11/08/07) — PAGE 57...
  • Page 58 © COPYRIGHT 2007, MULTIQUIP INC. Multiquip Inc, the MQ logo and the Mikasa logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.