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4 February 2005
BD PERFORMANCE TRANSMISSION
BD PERFORMANCE TRANSMISSION
D o d g e I n s t a l l a t i o n I n s t r u c t i o n s
2WD Transmissions
1030310
1991-93
1064152
1994-95 (12V)
1064162
1996-98 (12V)
1064172
1998-99 (24V)
1064182
2000-02 (24V)
1064192
2003-04 (24V)
1064212
2005 (24V)
1064232
2006-07 (24V)
* Transmission kits are also available, which include a BD PressureLoc.
Please read the instructions and disclaimer before beginning installation.
US Shipping: #88 – 446 Harrison St., Sumas, WA, USA 98295 | US Mailing Address: P.O. Box 231, Sumas, WA, USA, 98295
Phone#: (604) 853-6096 | Fax: (604) 853-8749 | Web:
Dodge Transmission Instructions
518
47RH
47RE
47RE
47RE
48RE
48RE
48RE
BD Engine Brake Inc.
Plant Address: #A10 – 33733 King Road, Abbotsford, BC, Canada V2S 7M9
4WD Transmissions
1030311
1991-93
1064154
1994-95 (12V)
1064164
1996-98 (12V)
1064174
1998-99 (24V)
1064184
2000-02 (24V)
1064194
2003-04 (24V)
1064214
2005 (24V)
1064234
2006-07 (24V)
www.dieselperformance.com
1
518
47RH
47RE
47RE
47RE
48RE
48RE
48RE
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Summary of Contents for BD Automobile Parts
- Page 1 4 February 2005 BD PERFORMANCE TRANSMISSION BD PERFORMANCE TRANSMISSION D o d g e I n s t a l l a t i o n I n s t r u c t i o n s 2WD Transmissions 1030310 1991-93 1064152...
- Page 2 4 February 2005 REMOVAL: 1. Disconnect the negative battery cable(s). 2. Remove the torque converter access cover and inspection plate. 3. Remove the transmission pan, drain the fluid and re-install the pan. 4. Remove the fill tube bracket bolt and pull the tube out of the transmission. Retain the fill tube seal.
- Page 3 4 February 2005 Dodge Transmission Instructions 18. Carefully work the transmission and torque converter assembly rearward off the engine block dowels. 19. Lower the transmission and remove assembly from under the vehicle. 20. Carefully slide the torque converter out of the transmission. BD Engine Brake Inc.
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Page 4: Installation
4 February 2005 INSTALLATION 1. Flush the cooler and all cooler lines before installing the transmission. 2. ***NOTE: If new bolts are supplied with the converter, be sure to remove the bolts before installing the transmission. 3. Lubricate the converter drive hub and oil pump seal lip with petroleum jelly. 4. - Page 5 4 February 2005 18. Connect the electrical wires to the park/neutral position switch and transmission solenoid(s). Be sure the transmission harnesses are properly routed. CAUTION: It is essential that correct length bolts be used to attach the converter to the drive plate.
- Page 6 4 February 2005 KICK-DOWN CABLE ADJUSTMENT Kick-down cable adjustment is one of the most critical adjustments that affect the operation of the transmission. The BD Performance Valve Body is a performance product and not stock, therefore the factory specifications for this adjustment are used only as a guide. Your drivability and performance demands will determine your shift points and pressure adjustments.
- Page 7 4 February 2005 Dodge Transmission Instructions 24 VALVE ADJUSTMENTS On trucks equipped with Cummins ISB engines, full throttle shift between 2 and 3 should occur between 2800 – 3000 rpm (OEM) with transmission at operating temp. The kick down cable will be located underneath the plastic cover as indicated below.
- Page 8 4 February 2005 Dodge Transmission Instructions Adjusting the cable forward, towards the radiator, will Adjusting the cable rearward, towards the firewall, will make the transmission shift sooner. make the transmission shift later. **CAUTION** DO NOT USE A SCREWDRIVER TO REMOVE CLIP, IF THE CLIP BREAKS THE CABLE WILL HAVE TO BE REPLACED! (Adjustment spec - 1/8 inch movement = ~75 rpm) Install white locking clip and then re-install the cable through the support bracket and then on to...
- Page 9 4 February 2005 Dodge Transmission Instructions BD Engine Brake, Inc. (BD) warrants to the original purchaser that any parts purchased shall be free from defects in material and workmanship. BD limits the liability to the repair or replacement, at BD's option, of any warrantable product returned prepaid with a complete service history and proof of purchase.