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DH Instruments GB-H-152-100M Operation And Maintenance Manual

Gas booster packages
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GB-H-152-70M and GB-H-152-100M
Gas Booster Packages
Operation and Maintenance Manual
© 2008 DH Instruments, a Fluke Company

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Summary of Contents for DH Instruments GB-H-152-100M

  • Page 1 GB-H-152-70M and GB-H-152-100M Gas Booster Packages Operation and Maintenance Manual © 2008 DH Instruments, a Fluke Company...
  • Page 2 © 2008 DH Instruments, a Fluke Company All rights reserved. Information in this document is subject to change without notice. No part of this document may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, without the express written permission of DH Instruments, a Fluke Company 4765 East Beautiful Lane Phoenix AZ 85044-5318 USA.

  • Page 3: Table Of Contents

    M A I N T E N A N C E A N D A D J U S T M E N T S ........1 5 MAINTENANCE .............................15 Page i © 2008 DH Instruments, a Fluke Company...
  • Page 4 W A R R A N T Y S T A T E M E N T ..........2 1 WARRANTY STATEMENT ........................21 © 2008 DH Instruments, a Fluke Company Page ii...
  • Page 5 TABLES & FIGURES Table 1. GB-H-152-70M and GB-H-152-100M Parts List................5 Table 2. DHI Authorized Service Providers ....................22 Figure 1. GB-H-152 Top and Side Views ..................... 2 Figure 2. System Schematic ......................... 3 Page iii © 2008 DH Instruments, a Fluke Company...
  • Page 6 GB-H-152 GAS BOOSTER PACKAGE OPERATION AND MAINTENANCE MANUAL © 2008 DH Instruments, a Fluke Company Page iv...

  • Page 7: A B O U T T H I S M A N U Al

    ABOUT THIS MANUAL Manual Conventions (CAUTION) is used in throughout the manual to identify user warnings and cautions. (NOTE) is used throughout the manual to identify operating and applications advice and additional explanations. Page v © 2008 DH Instruments, a Fluke Company...
  • Page 8 GB-H-152 GAS BOOSTER PACKAGE OPERATION AND MAINTENANCE MANUAL © 2008 DH Instruments, a Fluke Company Page vi...

  • Page 9: I N T R O D U C T I On

    1. INTRODUCTION PRODUCT OVERVIEW GB-H-152-70M and GB-H-152-100M are gas booster packages intended to be used to provide the gas pressure supplies required by DHI PPCH-G controller/calibrators for high pressure gas. Both models include a pneumatically driven, piston type, self-cycling gas booster with regulated output to provide the PPCH-G high pressure supply.

  • Page 10: Location And Description Of Components

    13. Filtered breather 14. Drive air exhaust muffler 15. Shuttle valve 16. Accumulator drain plug (not visible) 17. Accumulator 18. Drive air filter bowl drain valve Figure 1. GB-H-152 Top and Side Views © 2008 DH Instruments, a Fluke Company Page 2...

  • Page 11: System Schematic

    High pressure regulated gas output gauge 16. Drive air supply connection Regulated high pressure gas output connection 17. Drive air output for connection to PPCH-G High pressure gas accumulator Figure 2. System Schematic Page 3 © 2008 DH Instruments, a Fluke Company...

  • Page 12: Specifications

    F250C, HIP HF4, etc.) Nominal gas booster piston ratio 152:1 150 cc (9.2 in. High pressure accumulator volume Due to a policy of continual product improvement, all specifications are subject to change without notice. © 2008 DH Instruments, a Fluke Company Page 4...

  • Page 13: I N S T A L L A T I On

    2. INSTALLATION UNPACKING AND INSPECTION GB-H-152-70M and GB-H-152-100M are delivered enclosed in plastic film and secured in place in a wooden crate. All ports are plugged, the drive air valve is closed and pressure regulators are set to zero. Remove the instrument from the shipping crate and plastic bag. Take care not to lose or discard the accessories that are included.

  • Page 14: Site Requirements

    - For operation up to 100 MPa (15 000 psi) (maximum of GB-H-152-70M: 0.66 MPa (96 psi) minimum - For operation up to 120 MPa (17 400 psi) (maximum of GB-H-152-100M: 0.80 MPa (116 psi) minimum As the booster package includes an accumulator and high pressure regulator, it is preferable to generate the highest pressure that can be achieved and regulate it down to the appropriate supply pressure for the PPCH-G range to which the booster is connected.

  • Page 15: Installation And Setup

    Maximum input pressure to the SUPPLY IN port (5) is 40 MPa (6 000 psig). Pressure above this level may result in a failure that could damage the instrument and/or cause personal injury. Page 7 © 2008 DH Instruments, a Fluke Company...
  • Page 16 (able to handle the maximum pressure that the booster will generate). Working pressure rating should be at least 100 MPa (15 000) psig for GB-H-152-70M and 140 MPa (20 000 psig) for GB-H-152-100M. When using the GB-H-152 with a PPCH-G pressure controller/calibrator use the hardware provided in the GB-H-152 interconnect kit: Connect the 1.5 m, 1/8 in.

  • Page 17: O P E R A T I On

    Shop drive air is routed to the opposite side of the piston reversing piston direction where a second pilot valve is activated repeating the process. Page 9 © 2008 DH Instruments, a Fluke Company...

  • Page 18: Booster Drive Shutoff Valve (13)

    The drive air adjust regulator (15) output should never be adjusted to greater than 0.8 MPa (100 psi) on GB-H-152-70M or 0.9 MPa (130 psi) for the GB-H-152-100M. Higher drive air pressure can result in a booster output pressure that exceeds the maximum working pressure ratings of system components.

  • Page 19: Gauges (3, 7, 14)

    If the setpoint is exceeded, see Section 3.3.2. 3.2.2 DECREASING PRESSURE The high pressure adjust regulator is a venting type. Therefore, it is possible to regulate pressure down without gas flow through the regulator. Page 11 © 2008 DH Instruments, a Fluke Company...

  • Page 20: Setting High Pressure Output Greater Than Supply Pressure

    Maximum drive pressure should not exceed 0.7 MPa (100 psig) in the GB-H-152-70M and 0.9 MPa (130 psig) in the GB-H-152-100M. Pressure in excess of this range may result in an overpressure condition on the inlet side of the high pressure adjust regulator.

  • Page 21: Increasing Pressure

    Set the pressure to the final setpoint by rotating the knob clockwise until the desired pressure is indicated on the high pressure gauge. Page 13 © 2008 DH Instruments, a Fluke Company...
  • Page 22 GB-H-152 GAS BOOSTER PACKAGE OPERATION AND MAINTENANCE MANUAL © 2008 DH Instruments, a Fluke Company Page 14...

  • Page 23: M A I N T E N A N C E A N D A D J U S T M E N T

    It is imperative that the high pressure circuit be free of pressure when the operation is performed. Loosen the drain port gland and remove the drain put plug. When draining is complete, reinstall the plug. Torque gland to 15 Nm (11 lb ft). Page 15 © 2008 DH Instruments, a Fluke Company...
  • Page 24 GB-H-152 GAS BOOSTER PACKAGE OPERATION AND MAINTENANCE MANUAL © 2008 DH Instruments, a Fluke Company Page 16...

  • Page 25: T R O U B L E S H O O T I N

    • Check that booster drive shutoff valve (4) is fully open. If not, open valve fully. Page 17 © 2008 DH Instruments, a Fluke Company...

  • Page 26: Pressure Generates Too Slowly Or Not At All

    20 MPa (300 psi) and the drive air pressure is below 0.25 MPa (40 psig), the check valves are the most likely cause. Contact a DHI Authorized Service Provider if faulty check valves are suspected. © 2008 DH Instruments, a Fluke Company Page 18...

  • Page 27: Cannot Achieve Pressure

    If no leaks can be found following the above procedures, it is likely the problem is within the booster. Contact a DHI Authorized Service Provider for assistance (see Table 2). Page 19 © 2008 DH Instruments, a Fluke Company...

  • Page 28: Gas Continuously Vents Through Exhaust Muffler

    If booster begins to operate normally, close the booster drive shutoff valve (4), reinstall the muffler and reset regulators to previous settings. Repeat the process until the booster begins normal operation. © 2008 DH Instruments, a Fluke Company Page 20...

  • Page 29: W A R R A N T Y S T A T E M E N

    6. WARRANTY STATEMENT WARRANTY STATEMENT Except to the extent limited or otherwise provided herein, DH Instruments, a Fluke Company (DHI) warrants for one year from purchase, each new product sold by it or one of its authorized distributors, only against defects in workmanship and/or materials under normal service and use. Products which have been changed or altered in any manner from their original design, or which are improperly or defectively installed, serviced or used are not covered by this warranty.

  • Page 30: Table 2. Dhi Authorized Service Providers

    Chrysantstraat 1 Tel (+31) 33.46.22.000 European Union 3812 WX Amersfoort Fax (+31) 33.46.22.218 the NETHERLANDS info@minervaipm.com Nippon CalService, Inc. 2-9-1 Sengen, Tsukuba-Shi Tel 0298-55-8778 Japan/Asia Ibaraki Prefecture 305 Fax 0298-55-8700 JAPAN aohte@ohtegiken.co.jp © 2008 DH Instruments, a Fluke Company Page 22...

This manual is also suitable for:

Gb-h-152-70m

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