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Module Front - Door Closed Analyzer Side Panel Exterior Analyzer Side Panel Interior Sample Tubing Connections Smart Power Distribution Unit System Control Unit Analyzer Chemcassette Analyzer Modules Sampling System Chemcassette Detection System Detector Optics Stain Pattern Chemcassette Tapes Vertex Edge User Manual...
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Exhaust Line Installation Requirements Exhaust Line Connection Installation Step 5: Electrical Power 230V Units 115V Units Vertex Edge Transformer Installation Overcurrent Protection Specification Guide for Transformers Installation Step 6: Data Acquisition System Chapter 4 - Start-up Getting Ready for the Start-up...
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Restore HMI with Backup Data Reset Passwords to Defaults Runtime Operation Analyzer Monitor Point Runtime Alarm Inhibit Analyzer Operation Alternate the Pump close to Due Date Turn a Pump On And OFF Turn the Monitoring Mode On and OFF Vertex Edge User Manual...
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Chapter 6 - Line Integrity Test (LIT) System LIT requirements Configure Line Integrity Test Characterize Line Integrity Test Performing Line Integrity Test Chapter 7 - Maintenance Maintenance Schedule Replace an Analyzer Install an Analyzer Return to Service Replace a Pump 230V Units Vertex Edge User Manual...
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Specifications Detectable Gases Maintenance Faults Instrument Faults Information Events Manual Analyzer Override Fix an Unresponsive Vertex Edge Touch Screen Filter Compatibility Transport Time Altitude: Flowrate Decreases About 3% per 1000 Feet Replacement Parts and Consumables Consumables Network Interfaces and Options...
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General Safety Follow all installation and operational instructions to ensure the safe and reliable operation of this unit. If this monitor is used in a manner not specified by Honeywell Analytics Inc., the protection provided by the equipment could be impaired.
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Notes are used to indicate information which could be helpful to know. Hot surfaces exposed behind this panel. Use caution when opening and servicing this area. Important items used in online help. (Not used for cautions nor warnings) Attention Connection Alert Vertex Edge User Manual...
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L’exploitation est autorisée aux deux conditions suivantes : (1) l’appareil ne doit pas produire de brouillage, et (2) l’utilisateur de l’appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d’en compromettre le fonctionnement. Vertex Edge User Manual...
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China RoHS EMC Considerations Honeywell Analytics Vertex Edge continuous gas monitor has been designed to comply with Electromagnetic Compatibility (EMC) standards applicable at the time of its manufacturing. The design includes filtering, shielding and bypassing techniques. At the time of certification, simulated customer Input/ Output (I/O) schemes were tested.
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Termination For multiconductor connector terminations, only 360° shielded shells should be used. Note: Honeywell Analytics product testing uses >90% braid with foil (around the bundle); twisted pair; stranded 24 AWG (minimum wiring for all qualification and certification testing.) Connectors CAUTION RISK of high emissions and/or signal interference to the monitor.
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The Vertex Edge System provides fast response to a wide range of gases. Each location may be up to 400 ft (122 m) from the Vertex Edge System. The system uses one or more of Honeywell Analytics’ Chemcassette™ analyzers to provide a monitoring system tailored to meet the requirements of the facility.
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System Components The following photos illustrate the Vertex Edge System views, ports, connections and controls. Front View 1. Sample tubing connections 2. Exhaust and wiring port 3. System controls (behind screen) 4. Analyzer 5. Pump Back view 1. Smart power distribution unit 2.
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RISK of exposure to or release of toxic gases. Ensure exhaust tubing and connectors have no leaks. Module Front - Door Closed 1. Protective panel over touch screen 2. Analyzer slot 3. Tier 1 4.Tier 2 5.Tier 3 6. Analyzer status LED Vertex Edge User Manual...
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1. Analyzer Main Board 2. Sample pressure transducers 3. Sample flow transducers 4. Optic blocks 5.Tape advance motor 6. Status LED 7. Locking solenoid Sample Tubing Connections 1. Data I/O lines. 2. Sample Tubing Connections 3. Power connection Vertex Edge User Manual...
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Pump 1 Power Connector* Not used Pump 2 Power Connector* Modbus RTU Ethernet Hub Power Connector* Modbus RTU Ground Screw Rack Fan Power Connector* WARNING *RISK of electric shock. Line voltage AC connections must be properly inserted. Vertex Edge User Manual...
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Pump 1 Power Connector* Not used Pump 2 Power Connector* Modbus RTU Ethernet Hub Power Connector* Modbus RTU Ground Screw Rack Fan Power Connector* WARNING *RISK of electric shock. Line voltage AC connections must be properly inserted. Vertex Edge User Manual...
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System Control Unit 230V Units 115V Units Vertex Edge User Manual...
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Analyzer Front View 1. Analyzer status LED 2. Product label 3. Analyzer Release Slot Back View 1. Internal Ethernet Communication Cable 2. Tubing Harness 3. Analyzer Power Connection 4. Securing screws for tubing harness Vertex Edge User Manual...
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Chemcassette directional flow Analyzer Modules The Vertex Edge System is populated with up to nine universal analyzer modules. Modules are installed in slots on one of three tiers. Each tier includes three slots for a total of nine slots in a Vertex Edge System.
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Sampling System The Vertex Edge is a 72 point continuous monitor system. The high speed of transport allows for quick response time. A small portion of the transport flow (sample flow) is analyzed to determine concentration levels. The closer the sample is located to the system, the quicker the response time.
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The Chemcassette Analyzer module is a self-contained, microprocessor-controlled analyzer that occupies one slot in a Vertex Edge tier. Sample lines and the vacuum source are connected to the Chemcassette via a single 9-tube connector to develop a better stain for better sensitivity and reliability.
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The microprocessor in the Chemcassette analyzer module interprets the stain. It then calculates and reports a precise concentration level to Daq PC or external system. Gas concentrations are reported in parts-per-million (ppm), parts-per- billion (ppb) or milligrams- per-cubic-meter (mg/ m Vertex Edge User Manual...
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Note: The exhaust line from the Vertex Edge should not exceed 50 feet. The pumps are located in the bottom of the Vertex Edge System cabinet on a sliding plate to help disconnect the tubing for ease of maintenance. Three cooling fans circulate air over the pumps.
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Multiple Gas Monitoring A Vertex Edge System equipped with Analyzers can monitor more than one gas (or groups of gases such as hydrides or mineral acids) at a location. Each Vertex Edge Analyzer module can monitor only one gas family (such as hydrides or mineral acids).
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Data Acquisition Computer The data acquisition computer (DAq) is the central processor for the Vertex Edge System. It configures the analyzers, stores data and provides a network interface for data transfer to other computers. System display and operator control is through an on-screen keyboard.
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6. Data Acquisition System Installation Step 1: Surveying the Installation Site A survey of the site helps to make important decisions before installing the Vertex Edge System. Topics in this section are intended to assist with appropriate placement of the Vertex Edge System and in determining if there are special filtering needs at the sampling location.
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Please note the system dimensions in determining the location of placement within the facility. The Vertex Edge System is 24 in. (61 cm) wide, 34-1/2 in. (88 cm) deep and 76 in. (193 cm) in height. The system with 9 analyzers weights about 900 pounds (408 kg). Allow for 24 in. (61 cm) door swing;...
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Installation Drawings Vertex Edge User Manual...
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Optional Installation Step 2: Floor Mounting 1. Attach the bracket to the front and rear of the Vertex Edge cabinet, including the supplied hardware. 2. Anchor the bracket to the floor with the appropriate mounting hardware base on installation (hardware not provided).
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Analyzers with unused points require a filter. Filter kit 1295A0702 is recommended. If an analyzer is installed in the Vertex Edge with a Chemcassette tape, the optics may need cleaning before activating a previously unused point(s).
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Remove the pipe to measure the insertion depth. CAUTION Risk of under reporting of gas concentration. Tubes shall be properly inserted into the connector. Vertex Edge User Manual...
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Attach a sample line filter to the sampling end of the line for all locations. "Specifications" on page 154, to determine the proper filter type to use with each target gas. CAUTION RISK. Degradation of gas measurement due to excessive dirt in the filters. Clean filters per their maintenance schedule. Vertex Edge User Manual...
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Installation Step 4: Installing the System Exhaust Line This section describes exhaust connections and installation. The Vertex Edge is equipped with a vacuum pump located at the bottom of the Vertex Edge cabinet. The system exhaust line connects to the manufacturing facility central toxic exhaust system.
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AC Source Requirements: Operating Voltage: 230 VAC ± 10% (under load) @ 50/60Hz; 15 Amps maximum, single phase. The Vertex Edge system requires a dedicated AC source rated at 230 VAC @ 50/60Hz, 15 Amp single phase providing hot, neutral, and ground lines. Line voltage should fluctuate no more than ±...
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RISK of electric shock. Ensure AC building power to unit is off or disonnected prior to servicing Verifying Proper AC Power Connection Before powering up the Vertex Edge System, verify the connections using a multimeter to determine the connections are correct and correct voltages are present at the power connection.
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Note: Shown is the locked position, which provides ground to the panel. Note: All panels must be locked for proper grounding prior to use. Vertex Edge User Manual...
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AC Source Requirements: Operating Voltage: 115 VAC ± 10% (under load) @ 60Hz; 18 Amps maximum, single phase. The Vertex Edge system requires a dedicated AC source rated at 115 VAC @ 60Hz, 30 Amp single phase providing hot, neutral, and ground lines. Line voltage should fluctuate no more than ±...
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Risk of Potential Live AC if Building Power is on. Verifying Proper AC Power Connection Before powering up the Vertex Edge System, verify the connections using a multimeter to determine the connections are correct and correct voltages are present at the power connection.
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Note: Shown is the locked position, which provides ground to the panel. Note: All panels must be locked for proper grounding prior to use. Vertex Edge User Manual...
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Honeywell Analytics service representatives should perform these tasks. Honeywell Analytics is not liable for any damages caused by incorrect installation by unauthorized or unqualified third parties, of electrical apparatus to the Vertex Edge monitor. Design Characteristics...
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Secondary, Taps: 2, 2½% FCAN & FCBN Primary Voltage Interconnect Connect Lines to: H3 to H6 H1 and H8 Secondary Voltage Interconnect Connect Lines to: X2 to X3 X1 and X4 Connect X4 to Ground and Shield Vertex Edge User Manual...
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120/208/240/277 Volt Primary, 120/240 Volt Secondary, Taps: None Primary Voltage Interconnect Connect Lines to: H2 to H7 H1 and H8 Secondary Voltage Interconnect Connect Lines to: X2 to X3 X1 and X4 Connect X4 to Ground and Shield Vertex Edge User Manual...
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Example 1, then individual transformer protection is not required. Primary Current Overcurrent Protection Rating Less than 2 amps 300% of maximum 2 to 9 amps 167% of maximum 9 amps or more 125% of rated primary current (or next highest standard rating) Vertex Edge User Manual...
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Secondary Cur- Primary Current Overcurrent Protection Rating rent 250% Primary Less than 9 167 % of maximum Current amps Not more than 125% of rated primary current (or next highest 9 amps or more 250% standard rating) Vertex Edge User Manual...
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Ventilated transformers are to be floor mounted to a concrete pad. The transformer enclosure must be grounded by the installer in accordance with the latest edition of the National Electric Code and any local codes or ordinances. Vertex Edge User Manual...
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301 to 500 KVA 60 db Transformers, 15 KVA to 500 KVA, shall incorporate a UL recognized 2200C insulation system and exhibit a maximum 1500C temperature rise above a maximum ambient of 400C under full load. Vertex Edge User Manual...
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Installation Step 6: Data Acquisition System The data acquisition computer or DAq is the main computer in the Vertex Edge System. The Vertex Edge System can be connected to an external Ethernet network at the port shown. WARNING Risk of impaired monitoring capability. Do not connect an external network to the Vertex Edge Ethernet hub.
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Sample Line Dust Filters installed I/O Connection Initial Start-up Use this section to turn on the Vertex Edge System and to configure the analyzer modules for specific gas locations. There are eight parts to this start-up procedure: Power On Start Program...
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Power On Use the rack power switch behind the touch screen door to power up the Vertex Edge System. 1. Open the touch screen door. 2. Turn on the rack power switch. 3. Turn on the power switch to appropriate analyzers.
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Upon power-up, the DAq automatically starts Linux and loads the Vertex Edge HMI program. After the startup sequence, the Vertex Edge HMI main screen opens as below. The start-up time may take several minutes. The HMI default user is Viewer.
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Log in HMI To set up and configure the Vertex Edge System using HMI, a user should log in the system first as an administrator. 1. To log in, tap on the user role icon at the bottom left of the main menu and select Log In.
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(Chemcassette) can support. To create/edit a profile, follow the steps below. 1. From the main menu, tap Settings icon to open System Manager and tap Profile Manager item on the System Manager Screen Vertex Edge User Manual...
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6. Select Analyzer/Points tab to configure the gas related settings. 7. Select a target analyzer to configure. 8. Change Analyzer settings. 9. Select and configure a target point. 10. Repeat the point configuration for all remaining points. Vertex Edge User Manual...
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1 to 180. Since the filters should be cleaned or replaced after each Chemcassette install, this counter should be set to match the length of the Chemcassette installed. Examples: 1 month Chemcassette = 30 XP Chemcassette = 90 XP4 Chemcassette = 120 XP6 Chemcassette = 180 Vertex Edge User Manual...
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150 Optional Line Integrity Test Time Vertex Edge System offers the optional capability to detect leaks in the sample line through the Line Integrity Test (LIT). The Analyzers equipped with this option detect a pneumatic signal from the valves installed at the end of the sample line. The LIT can be scheduled per TWA period (TWA time1 to TWA time3) by tapping on each TWA period.
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This option is to filter out flickering gas events. Once this option is enabled, the delay time can be set between 1 and 250 seconds. The example shows that the Alarm Delay is set to 5 seconds. Vertex Edge User Manual...
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The default setting is 04:00, indicating that the Vertex Edge will run three successive TWA periods from 04:00 to 11:59, 12:00 to 19:59, and 20:00 to 03:59. Remember, the Vertex Edge System uses a 24-hour clock. For example, to set the first TWA to 3:00 P.M., enter 15:00. The system automatically sets the beginning times of the second and third TWA periods at 8-hour intervals from the time entered for the first TWA period.
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Serial Communication The Serial Comm tab allows the user to configure the serial communication settings used in Modbus RTU interface. The Modbus RTU is supported by an individual analyzer via RS485. Vertex Edge User Manual...
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The Database tab allows the user to configure the data retention period for the logged gas data. The gas data can be maintained for up to 3 months. The default retention period is 3 months. The gas data older than the configured retention period will be purge automatically. Vertex Edge User Manual...
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Note: The event history is not affected by Database setting. The Vertex Edge System will keep the event history without any period limitation. Vertex Edge User Manual...
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Analyzer Activation If the selected analyzer is installed, powered on and planned to use, set the Analyzer Activation ON. If not, the analyzer activation should be OFF to avoid unnecessary maintenance fault from being reported by HMI. Vertex Edge User Manual...
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The Configure Point window provides the following options for each point: Enable/disable point Select the specific target gas Select the measurement units. The default unit is ppm or ppb depending on the target gas. Designate the location of the target gas Vertex Edge User Manual...
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Alarm 1 and Alarm 2 can be enabled/disabled using a slide button. Alarm levels can be selected from the preset. The example shows that the alarm levels are selected from the preset of 0.5 & 1 x TLV. Vertex Edge User Manual...
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The Alarm levels can be manually entered when Custom is selected. The Vertex Edge will not allow you to make invalid or inappropriate entries while setting alarm levels. Following are three examples of invalid attempts the HMI will reject: The alarm setting for Alarm Level 1 is greater than the setting for Alarm Level 2...
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When k-factor is enabled, gas levels will be multiplied by k-factor automatically. Alarm levels should be checked again after enabling the k-factor. Note: When mg/m is selected as a measurement unit, k-factor is not allowed to be ON. Vertex Edge User Manual...
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Select the source analyzer from the analyzer list and check the destination analyzers where same configurations are applied. Tap APPLY button once all destination analyzers are checked. When all of the analyzers in the system are configured, the Configuration is ready to be installed into the Analyzers. Vertex Edge User Manual...
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Install the Configuration Profile When the Configuration Profile is created/edited, it can be installed to the Vertex Edge System. Make sure that all enabled analyzers in the profile are powered-on and connected to the HMI PC before installing the profile.
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4. Alternatively, the profile can be installed to the Vertex Edge System later. In that case Tap SAVE AS and enter a profile name. 5. To install the saved profile, select the profile in the profile list on Profile Manager screen and Tap INSTALL TO SYSTEM button at the bottom right side of the screen.
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EXPORT to export it to the installed USB flash drive. Enter a profile name and select the location where the profile will be exported. After selecting the location, tap NEXT and profile exporting will be complete. Vertex Edge User Manual...
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To import a profile from a USB flash drive, tap IMPORT Select the profile in the Import Profile window and tap NEXT. The selected profile will be imported and shown in the profile list of Profile Manager. Vertex Edge User Manual...
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Operator / Operator for an operator role. 3. Once logged in, the system checks the user's role. As Vertex Edge menus are used, only the pages to which the user has an access right will be accessed. The pages associated with functions to which the user is denied access will request a switch to another user with an appropriate authority.
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An administrator user can add a new user and assign an appropriate role to the user account. 1. From the main menu, go to System Manager > Security 2. To add a new user, tap on the ADD button at the bottom left of the Security screen. Vertex Edge User Manual...
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3. Type a username, password according to the password complexity and select an appropriate role to the user. Note: Passwords need to consist of at least 8 characters and include a lowercase, an uppercase and a special character and a number. Vertex Edge User Manual...
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Install the Chemcassette Change the Vertex Edge Chemcassettetape for any of the following reasons: Scheduled end-of-tape service Low Chemcassette warning Chemcassette has expired End of Chemcassette 1. In the left navigation panel, tap OVERVIEW 2. Tap on the selected Analyzer.
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8. Route the Chemcassette tape through Optics blocks and guide rollers. 9. Install leader tape into slot of the pick up reel. Vertex Edge User Manual...
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Optics module before gas monitoring. 11. When new Chemcassette is installed correctly, tap NEXT. 12. The Analyzer reads the RFID tag on the Chemcassette tape and shows the tape information. Check the Chemcassette information and Tap NEXT. Vertex Edge User Manual...
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Chemcassette gas family, Chemcassette serial number, expiration date and remaining Chemcassette life. Note: It is recommended to inspect/clean the Orifice filters when the Chemcassette tape is replaced. It must be completed no longer than after 180 days of use. Vertex Edge User Manual...
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(yellow plug seen below) prior to adjusting the supply vacuum. (Plug P/N: 0235-1318) 2. In the left navigation panel, tap OVERVIEW 3. Tap on the selected analyzer. 4. In the Components status bar, tap on the Flow Rate button Vertex Edge User Manual...
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7. Continue through all analyzers populated in the system and Press “Adjust Flow” so that flow is turned on for all of the analyzers in the system. 8. Once all analyzer flow is ‘on’, press Vacuum Levels (as shown below). Vertex Edge User Manual...
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9inHg. In this case, the maximum achievable sample point flow rate shown may be reduced by up to 20%. Note: Supply vacuum should be readjusted whenever analyzer(s) are installed to or removed from the rack. Vertex Edge User Manual...
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"Orifice Filter Inspection, Cleaning & Replacement " on page 150 7. Once complete, press STOP FLOW for each analyzer. This will stop for the flow for each analyzer. 8. Once all analyzers have the flow stopped, the pump will turn off. Vertex Edge User Manual...
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To troubleshoot the condition, disconnect the sample line at the inlet port at the top of the Vertex Edge cabinet. Securely plug the inlet port and repeat the above leak check procedure. If the sample point passes the test with the top port plugged, the leak is somewhere in the sample line and the line must be replaced.
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3. User role and password for the user can be changed by an administrator. 4. Alternatively, logged user can change one’s password by tapping on the CHANGE PASSWORD button. Vertex Edge User Manual...
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Overview screen. Service due of all connected analyzers will be shown graphically such as remaining CC tape life, remaining days to Optic cleaning and remaining days to orifice filter replacement. Vertex Edge User Manual...
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The graphical representations of the point status at the bottom of point status box are the same as the Overview screen. 3. Tap the back overview button to return to the Overview screen. Vertex Edge User Manual...
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5. Optional Step to export the detailed analyzer information. Tap Export. In the File name field, enter a file name for the export process, and then tap NEXT. Select a USB port to export the information, and then tap NEXT. Vertex Edge User Manual...
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Tap on the chart to view the gas concentration value. Adjust the range using the slider. Change the time-line. Export gas data of the trend chart. 5. Tap the All Points back button to return to the selected Analyzer screen. Vertex Edge User Manual...
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2. Acknowledge or reset individual notification by tapping on individual Ack or Reset button on each notification, or acknowledge or reset all notifications from selected panel by tapping on ACK ALL or RESET ALL button. The acknowledged event moves to the bottom of the list, and its color diminishes. Vertex Edge User Manual...
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HMI PC, it is recommended to create an HMI backup and store the copy of the backup data on separate medium for fast recovery once the Vertex Edge System is configured correctly using Profile Manager. The additional medium can be an external drive, USB stick or a disk storage system depending on the IT policy of the facility.
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4. When the backup is created, it will be shown in the list as below. 5. Once an HMI Data backup is created, it can be exported to a USB flash drive for future use. 6. To export the backup, tap on the EXPORT button Vertex Edge User Manual...
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Note: Passwords need to consist of at least 8 characters and include a lowercase, an uppercase and a special character and a number. 8. The time to export the HMI backup to a USB flash drive may vary depending on the size of the backup. Vertex Edge User Manual...
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If the password is correct, the backup file will be imported. The time to import the file varies depending on the file size of the backed-up file. Once the backup file is imported, it will be shown in the backup list. Vertex Edge User Manual...
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All HMI data including profile, event history and trend data will be restored to the moment when the HMI data was backed up. Restoration of HMI data cannot be undone. When the restoration is complete, the user will log out and the screen will move to Overview automatically. Vertex Edge User Manual...
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Reset Passwords to Defaults User accounts and passwords can be reset to factory defaults when a user forgets the passwords for all administrator users. Please contact Honeywell Analytics to get the password reset file for the specific Vertex Edge System.
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Point Runtime Disabling a point prevents the system from triggering false alarms during testing and maintenance. Vertex Edge will not monitor gas levels and perform point specific fault checks on disabled points. 1. From the main menu, go to Runtime operation->Point runtime.
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Alarm Inhibit Inhibiting a point prevents the system from triggering false alarms or false faults during testing and maintenance. Vertex Edge will monitor gas levels continuously but not trigger gas alarms or faults on the inhibited points. 1. From the main menu, go to Runtime operation->Alarm inhibit.
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2. To release an Analyzer, Tap on the Release button of the target analyzer. Advance Tape 1. From the main menu, go to Runtime Operation > Analyzer Operation. 2. To advance tape, tap on the Advance button of the target analyzer. Vertex Edge User Manual...
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6. Optionally the temperature status in the pump module and high pressure status at exhaust line can be checked. When there is any issue in temperature and exhaust pressure, the text of Temperature and Exhaust condition will be highlighted in yellow. Vertex Edge User Manual...
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Turn ON or OFF a pump when all the analyzers are out of the monitor mode. 1. In the left navigation panel, tap OVERVIEW 2. Tap the pump button 3. In the Pump Maintenance window, tap PUMP OFF or PUMP ON as needed. Vertex Edge User Manual...
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Alternatively Monitoring mode can be on/off using Runtime Operation menu for all analyzers in one screen. "Runtime Operation" on page 97. Note: The Optic gate is closed when Monitoring mode is ON. For more information on Entering Monitoring mode see "Runtime Operation" on page 97. Vertex Edge User Manual...
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4. In the Operation Control window, tap RELEASE next to Analyzer lock. Alternatively Analyzer can be released using Runtime Operation menu for all analyzers in one screen. "Runtime Operation" on page 97. Vertex Edge User Manual...
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4. In the Operation Control window, tap TAPE ADVANCE next to Chemcassette. Alternatively ChemCassette tape can be advanced using Runtime Operation menu for all analyzers in one screen. "Runtime Operation" on page 97. Vertex Edge User Manual...
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Tap ADJUST OPTICS and clean the Optics block by referring to Clean the Optics section in Maintenance first. Tap ADJUST OPTICS and reset the count. 6. Optional Step. Tap the Reset Count button to Reset the configured Optic cleaning interval. Vertex Edge User Manual...
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2. In the left navigation panel, tap OVERVIEW 3. Tap on the selected analyzer. 4. In the Components status bar. Tap on the Optic Block button 5. In the Optic Block status screen, tap on the Test Optics button. Vertex Edge User Manual...
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8. Insert the white tape leader to the Optic block carefully to make sure white tape leader is placed between two Optic blocks by verifying the 'Align' mark on the leader tape is visible on either side of the optic blocks. Vertex Edge User Manual...
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11. Insert the light gray tape leader to the Optic block carefully to make sure light gray tape leader is placed between two Optic blocks as shown in the picture below and tap on the NEXT button. Vertex Edge User Manual...
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1 (25ppm). After checking the test results with the light gray tape leader, Tap on the NEXT button. 13. Insert the dark gray tape leader to the Optic block carefully to make sure dark gray tape leader is placed between two Optic blocks and tap on the NEXT button. Vertex Edge User Manual...
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Optics blocks and guide rollers as shown in the picture below. For more information, refer to the section Install the Chemcassette. Once the Chemcassette tape is properly installed, tap on the NEXT button. Vertex Edge User Manual...
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16. Choose between idle mode or monitor mode. 17. If gas alarms are not generated during testing Optics, Adjust the Optics by referring to the section Adjust the Optic Block and redo the Optic test. Vertex Edge User Manual...
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LED drive levels are within the recommended range (green color). If the LED drive levels are out of range, the bar color will change to yellow or red. if the LED drive status turns to yellow or red, adjust the Optic block or clean the Optics block. Vertex Edge User Manual...
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WARNING Risk of under reporting gas concentration. The Orifice filters must be cleaned on a regular interval of 3-6 months. "Orifice Filter Inspection, Cleaning & Replacement " on page 150 Vertex Edge User Manual...
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3. In the Listed by Time screen, the information can be filtered. Export the Events History 1. Insert a USB flash drive to Vertex Edge HMI PC. 2. Tap the Export icon to export the event histories to CSV file.
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4. Select a USB drive to export the event histories and touch NEXT button. Once exporting is complete, the "Exporting is completed" screen will be shown as below. 5. It may take several minutes depending on number of events to be exported. Vertex Edge User Manual...
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1. In the left navigation panel, tap Event History 2. Tap in the Listed by Analyzer tab. A list of all analyzer events is displayed. 3. Tap on the More Filters button to view the events of specific Points of the Analyzer. Vertex Edge User Manual...
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4. To export the event history by Analyzer, insert a USB flash drive to the Vertex Edge HMI PC and tap the Export icon 5. Export event history screen will pop up asking the user to enter a file name. Type a file name and touch NEXT button.
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Navigate the help by using vertical scrollbar at the right side of the help or entering the page number at the Page box on the top of the help or tapping on NEXT/PREV buttons. The help screen can be zoomed in/out by clicking on buttons. Vertex Edge User Manual...
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View System Version Information Version Manager shows version information of Vertex Edge System. The version information includes FW version, HMI application version, part numbers, serial numbers and rack ID. 1. From the main menu, go to System Manager > Version Manager. To see the analyzer information, tap on Analyzer Version.
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1. From the main menu, go to System Manager > Version Manager 2. Insert the USB flash drive to any available USB port of the Vertex Edge HMI PC. 3. Tap on the IMPORT button to copy an update file from USB flash drive to HMI PC 4.
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The first green dot indicates that the update file is transferred to Analyzer and the second green dot means that the firmware updated successfully. If there is any communication error or any issue in updating the firmware, the red dot will be shown instead. Vertex Edge User Manual...
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Analzer(s) and network hub correctly, and redo the firmware update for the failed Analyzers. 8. Tap on “Next” button when FW update is done with two green dots and it moves back to Version Manager screen with updated version information. Vertex Edge User Manual...
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1. From the main menu, go to System Manager > Version Manager and Tap on HMI Version. 2. Insert the USB flash drive to any available USB port of the Vertex Edge HMI PC. 3. Tap on the UPDATE button on HMI Version screen and tap on the CONFIRM button.
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5. HMI Update will begin with importing the HMI update file from USB flash drive. Once valid HMI update file is imported, HMI update will be installed on the Vertex Edge HMI automatically. The estimated time to update an HMI software is normally less than 20 minutes but it varies depending on what software components are updated.
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To activate an optional function, an appropriate license file is required. Please contact Honeywell Analytics for more information. Note: Licenses can be purchased from Honeywell. 1. From the main menu, go to System Manager > Version Manager 2. Tap on the Import button to import the license file from the USB flash drive.
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CAUTION RISK of system file corruption. It can result in data loss and the need to reinstall operating system. Properly shut down the Vertex Edge every time. 1. Go to Runtime Operation and stop monitoring (Idle mode) for all analyzers.
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HMI PC changes from green to amber. This is to make sure the HMI PC is fully shut down. 5. Set all analyzer switches (2) on PDU to Off. Once all analyzers are off, set the rack power switch (1) Off. Vertex Edge User Manual...
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230V Units 1. Main power ON/OFF switch 2. Analyzer power switches 115V Units 1. Main power ON/OFF switch 2. Analyzer power switches Vertex Edge User Manual...
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CHAPTER LINE INTEGRITY TEST (LIT) Vertex Edge offers the optional capability to detect leaks in the sample line through the Line Integrity Test (LIT). Analyzers equipped with the option detect a pneumatic signal from the valves installed at the end of the sample line. Any change in the signal will indicate a leak has been detected.
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3. Go to Analyzer/Point tab and enable the Optional Line Integrity Test for the points where LIT is required. Note: LIT can be scheduled and performed when LIT option is purchased and activated on the Analyzers. Please contact Honeywell Analytics to purchase and activate the LIT option. Vertex Edge User Manual...
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Line characterization is required when the LIT feature is enabled for the first time and for any component changes (e.g. sample line, check valve, internal tubing, etc.), with the exception of external filters. If unsure, please contact Honeywell Analytics. For continued safe gas detection, Honeywell also recommends replacing check valves every 5 years.
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3. To perform LIT manually, tap on the START Test button and confirm the stopping of monitoring mode. Note: Check whether check valves are plugged in at the end of the sample lines prior to starting LIT. Vertex Edge User Manual...
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6. After restarting monitoring mode, the LIT result will be shown as below. The vacuum level and point pressure will be shown with test result. The points in green indicate a success of LIT while points in red detect leakage in the sample line. Vertex Edge User Manual...
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6 months Supply Vacuum Filters 3-6 months Alternate Pumps 6 months Optics Cleaning 1 year or as needed System File Maintenance 1 year or as needed LIT Check Valve 5 years Orifice Filter Clean/Replace 3-6 months Vertex Edge User Manual...
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Replace an Analyzer The Vertex Edge rack is designed for quick replacement of major components. The Chemcassette analyzer may be replaced while other analyzers continue to monitor. WARNING Risk of Electric shock or equipment damage. Do not connect or disconnect anything from the Power Distribution Unit (PDU) while energized.
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PDU. 8. Unscrew the two screws located at the top and bottom of the manifold bracket. 9. Remove the tubing harness (2) carefully and remove internal Ethernet cable (1) and power connector (3) from the Analyzer. Vertex Edge User Manual...
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CAUTION Risk of reduced vacuum and flow faults. Exhaust port on the removed analyzer tubing harness shall be blocked with yellow plug. Vertex Edge User Manual...
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4. Slide Analyzer out until fully extended. 5. Reach behind the analyzer; connect the tubing harness. IMPORTANT: The 2 screws need to be tightened to fully secure. If these are not tightened, the unit will leak. Vertex Edge User Manual...
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Repeat in and out action to loosen slide. Push analyzer into cabinet. Return to Service 1. Turn analyzer power switch on. 2. Re-install the Configuration Profile. 3. Install the Chemcassette. 4. Return analyzer to monitor mode in Runtime Options Menu. Vertex Edge User Manual...
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Replace a Pump The Vertex Edge System includes two vacuum pumps. One pump operates while the other is idle. A defective pump may be replaced while the other pump continues to operate. 230V Units WARNING Risk of severed injury, burns or electric shock. Do not remove/replace an operating pump.
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4. Uninstall the electrical connector on the side of the pump. Pull the white tab out. Push down on the black tab and pull back on the connector. 5. Once pump cable is disconnected, tuck it under the pump head on the pump plate. Vertex Edge User Manual...
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8. If replacing Pump 2, disconnect the power connector as covered in steps 4-5. 9. The pump fittings are removed by pushing in on the silver plate and pulling up on the fitting at the same time. 10. Disconnect the vacuum side (silver fitting). Vertex Edge User Manual...
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13. With the power connector removed and the vacuum and exhaust tubing connections removed, push the drawer back to the locked position. (This will prevent the drawer from moving while swapping out the pump). 14. Pull up on the locking pin holding the pump plate in place. Vertex Edge User Manual...
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18. With the new pump installed, unlock and pull out the pump drawer. 19. With the pump drawer opened, reconnect the vacuum, exhaust, and ac connector. 20. Close the pump drawer. 21. Close and secure the pump cooling fan door. Vertex Edge User Manual...
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If replacing Pump 1, disconnect the power connector before opening drawer. (Pump 2 power connector can be removed with the drawer opened). Power connector removal is in steps 4-5. 4. Pull up on the two knobs securing the pump bed and twist to unlock them. Vertex Edge User Manual...
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7. Once pump cable is disconnected, tuck it under the pump head on the pump plate to avoid damage. 8. The pump fittings can be removed by pushing in on the silver plate and pulling up on the fitting at the same time. Vertex Edge User Manual...
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11. Once disconnected the fittings can be placed to the side or on top of the pump. Prior to unlocking the pump for removal, the drawer should be locked into the rack. This will prevent the pumps from moving during pump removal. Vertex Edge User Manual...
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Note: The picture shown has the pump drawer opened and unlocked. This orientation is to show the pump pin and plate. This step should be performed in the locked position. The locked position will prevent the drawer from moving while swapping out the pump. Vertex Edge User Manual...
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Replace Exhaust by-Pass Filters Remove old filters by depressing the quick connect fitting. Pull out old filters and install new filters, ensure the arrow on the new filter is point in towards the valve as shown. Vertex Edge User Manual...
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Risk of under reporting gas concentration. The Orifice filters must be cleaned on a regular interval of 3-6 months. 1. Release the Analyzer from the rack ("Release the Analyzer Lock" on page 103 2. Remove the orifice Panel on the side of the Analyzer by unscrewing the thumbscrew. Vertex Edge User Manual...
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4. Once removed inspect the cartridge for any debris on the surface of the filter. Examples of dirty orifice filter 5. If there is any debris clean it with compressed air. Example of clean orifice filter Note: If debris cannot be removed, it needs to be replaced. Vertex Edge User Manual...
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9. Once all points are cleaned replace the orifice panel. 10. After all point filters have been cleaned, the Orifice Filter Counter should be reset. See "Orifice Filter Cleaning Counter" on page 113 for more details. Vertex Edge User Manual...
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2. Open the Optics Block Gate. 3. Remove the Chemcassette by releasing and pulling out the analyzer. 4. Open the Vertex Edge side panel. 5. Remove tubing (shown in photo) one at the time and blow out with compressed air.
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CHAPTER ADDITIONAL INFORMATION Learn about strategic information related to the Honeywell Vertex™ Edge Detector. Specifications Overall System Dimension Size 76" x 24" x 35" Weight - Full loaded condition Full ~900lbs (~408kg) Weight - Empty rack Empty ~655lbs (~297kg) Analyzer Size 22"...
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(24-14 AWG) Flow varies depending on tube length. For more Transportation Flow information see "Nominal Transport Times" on page 1 for more information. Transportation Time For more information "Transport Time" on page 179 Vertex Edge User Manual...
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Detectable Gases Vertex Edge SystemChemcassette analyzers are continuous monitoring instruments. The initial analysis period listed in the following table varies based on the programmed alarm levels. This period is valid only after the system pulls a new Chemcassette window. Increasing the programmed alarm levels will decrease the initial sample period.
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Initial Time to 1TLV alarm Default Alarm Default Alarm Alarm Analysis @ 2TLV con- Family CC Name (P/N) Table Gas Name Range Level 1 Level 2 Setting Period centration, 10ft (second) sample line 8-49 ppb Hydrogen Selenide 0-500 50 ppb 8 ppb 6 ppb 50 ppb...
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Initial Time to 1TLV alarm Default Alarm Default Alarm Alarm Analysis @ 2TLV con- Family CC Name (P/N) Table Gas Name Range Level 1 Level 2 Setting Period centration, 10ft (second) sample line AsH3 gas) 0.5-1.9 ppb Arsine XP6 (AsH3) 2-4.9 ppb 5 ppb 0.5 ppb...
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Initial Time to 1TLV alarm Default Alarm Default Alarm Alarm Analysis @ 2TLV con- Family CC Name (P/N) Table Gas Name Range Level 1 Level 2 Setting Period centration, 10ft (second) sample line 100-399 ppb 0.2 ppb with 0.4 ppb XP (HBr) Low Level 400-2000 ppb HBr gas)
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Table Gas Name Range Level 1 Level 2 Setting Period centration, 10ft (second) sample line Honeywell for eligibility information. 0-150 1.5 - 49.9 ppm Ammonia XP (NH3) 25 ppm 1.5 ppm 1.5 ppm 25 ppm 50 ppm <25 sec 50 - 150 ppm Dimethylamine XP 0-50.0...
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Initial Time to 1TLV alarm Default Alarm Default Alarm Alarm Analysis @ 2TLV con- Family CC Name (P/N) Table Gas Name Range Level 1 Level 2 Setting Period centration, 10ft (second) sample line 200-4000 ppb 0.06-1.99 <75 sec (Alarm @ Fluorine XP-Cl2-II 0.06 0-10...
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Initial Time to 1TLV alarm Default Alarm Default Alarm Alarm Analysis @ 2TLV con- Family CC Name (P/N) Table Gas Name Range Level 1 Level 2 Setting Period centration, 10ft (second) sample line TLV - Threshold Limit Value — LAL - Lowest Alarm Level — LDL - Low Detection Limit The response time (T50) generally indicates the amounts of time required to display 50% of the accurate reading of the actual gas concentration, determined under standard Lab condition (20-25 C, 42-46%RH) at the standard analysis point flow rate 200cc/min.
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Maintenance Faults A maintenance fault indicates the Vertex Edge System requires attention but is continuing to monitor. Event Description Possible Cause Resolution Check sample line and line filter. Excessive point vacuum due to clog or kinked sample line Clean the sample line and replace filter.
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Single pump failure Unused slots not plugged Install connector plug on unused slot Check valve on inactive pump leaking Replace check valve Contact Honeywell Analytics Service Clean optics. Optic block dirty Contact Honeywell Analytics Service. Optics Block Dirty - Cleaning...
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Unable To Log event data File system corrupted Contact Honeywell Analytics Service Software version mismatched New analyzer was installed into the Vertex Edge rack that contains a different software Upgrade analyzer Software among Analyzers revision than the other analyzers Chemcassette may expire before it is...
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Failed to read/write LIT data Contact Honeywell service LIT Test/Characterization was not Insufficient system vacuum Adjust system pressure to -9.0 inHg or Contact Honeywell service complete Verify the pump connects are connected Replace PDU or contact Pump not controlled Honeywell service...
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Gate motor driving failure Motor does not operate Check motor connections to Analyzer PCB in analyzer Bad sensor or cable Check sensor connection to Analyzer PCB. Contact Honeywell service Poor grounding Replace Analyzer, Contact Honeywell service Optics signals are noisy...
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LED degradated Replace the optics block Optics drive unusually high Optics board defective Replace the Optics Block. Contact Honeywell service Analyzer CPU defective Replace Analyzer, Contact Honeywell service Optics LED not properly calibrated Perform Replace CC or Adjust Optics operation to recalibrate...
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Unauthorized tape installed or expired tape installed. Non-Honeywell tape installed Contact Honeywell Analytics Service Replace RIFD Board Chemcassette write failure RFID board failure Replace Analyzer, Contact Honeywell service Internal voltage error Internal voltage hardware issue Contact Honeywell Analytics Service End of Chemcassette Replace [[[Undefined variable Local.Chemcassette]]]...
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Internal fault at PDU module Hardware failure Contact Honeywell Analytics Service Re-install analyzer software Analyzer SW corrupted Software installation failure Replace Analyzer, Contact Honeywell service Internal SW fault at analyzer Internal SW operation failed Reboot the Analyzer. Contact Honeywell service.
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Information Events The Vertex Edge System enters informational and other non-fault events into the event history database. These do not require any action by the user. Use the event history to check the status of the instrument. Event ID Description...
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Ctrl Module Programmed Successfully 2039 Ctrl Module Program Failed 2040 PDU Module Programmed Successfully 2041 PDU Module Program Failed 2042 Gas table updated 2043 Rejected gas table file 2044 Imported license file successfully 2045 Rejected license file Vertex Edge User Manual...
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Reset Single Alarm/Fault. 2051 Reset All Alarms and Faults 2052 Reset All Alarms and Faults - Modbus 2053 Analyzer Configuration updated 2054 Point Configuration updated 2055 Command - Perform LIT Characterization 2056 Command - unscheduled LIT Vertex Edge User Manual...
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DAq. To confirm a non-responsive DAq as opposed to frozen/locked- up, check the clock located in the upper right hand corner of the Vertex Edge HMI window. If the clock is still advancing, then the DAq CPU is not frozen/locked-up and the local Authorized Service Center needs to be contacted for assistance.
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To Exit Monitor and Open Gate press and hold button for 10 seconds and above To restart monitoring mode, press and hold button for 4 to 9 seconds. 5. Close and reattach the Analyzer cover, reconnect the Ethernet Communications Cable and slide the Analyzer into the cabinet. Vertex Edge User Manual...
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Filters have an arrow on the side of the filter pointing in the direction of airflow toward the Vertex Edge System. Replacement of filters is site dependent. Filter A - P/N 780248 Filter B - P/N 1830-0055 Filter C - P/N 1991-0147 The following table shows sample filter requirements.
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XP4-V for PHOSGENE 1257-9307 XP6-V for Amines/Ammonia 1507-9309 XP6-V for Hydrides 1507-9300 End of Line Particulate Sample Filters For non-corrosive gases 780248 For corrosive gases 1830-0055 Replacement membrane, for corrosives (pk/100) 0235-1072 For corrosive gases 1991-0147 Vertex Edge User Manual...
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Rack Supply Vacuum Valve 0235-1219 230V Power Distribution Module (complete) 1502A0210 115V Power Distribution Module (complete) 1502A0290 230V Pump Replacement Kit 1502K0500 115V Pump Replacement Kit 1502K0501 Pump Rebuild Kit 0235-1205 Pump Stem and O-Ring 0235-1212 Vertex Edge User Manual...
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Thermal Switch (170F) 0170-0082 Fan, 24VDC 0220-0023 Vacuum Fitting Assembly - Exhaust 1295K0547 O RING NO.112 VITON BLUE TEFLON COATED 0235-0187 Unused Point Filter Kit - Inlet Extension with Dust Filter 1295A0702 Blocking Plug 0235-1318 Orifice/Filter Assembly 1502A0155 Vertex Edge User Manual...
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Network Interfaces and Options Vertex Edge supports Modbus RTU, Modbus TCP/IP, and web interfaces. The Modbus RTU is provided by an individual analyzer while Modbus TCP/IP and Web interfaces are supported by HMI PC. The network interfaces can be configured in System Manager.
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The shielded cable for Modbus RTU can be routed as shown in the yellow dashed line below. The cable will exit the system through one of the three conduit ports listed as Data I/O lines (item 1) in the picture below. Vertex Edge User Manual...
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Settings. The Ethernet cable should make 4 loops through the supplied ferrite cable clamp. The clamp should remain on the outside of the Vertex Edge System enclosure in the picture below. A ferrite (0170-0086) is supplied with the unit to maintain EMC integrity. Ferrite is to be used when using an Ethernet cable.
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IP configuration for the external Ethernet port of the HMI PC is DHCP (automatically assigned by DHCP server). If your network doesn’t automatically assign network settings to Vertex Edge HMI, the IP configurations such as IP address, subnet mask and gateway should be manually entered after consulting with your network administrator.
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3. Once the network settings are changed, tap SAVE button. Vertex Edge User Manual...
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Register Map of Modbus TCP/IP Register Hi Byte Lo Byte Data Type Length Description Unsigned 40001 Pt 1-1-1 Point Status point enabled, alarm enabled, status of alarm and fault Bit 0: point enabled (0: disabled, 1: enabled) Bit 1 : point inhibited (0: normal, 1: Integer inhibited) Bit 2: Alarm 1 (0: no alarm, 1: in alarm) Bit 3: Alarm 2 (0: no alarm, 1: in alarm) Bit 4: latched alarm 1 (0: no alarm, 1: in alarm) Bit 5: …...
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NormalizedConc Integer … … … … Pt 3-3-8 Unsigned 40302 Big endian, not used for now NormalizedConc Integer Unsigned 40303 Pt 1-1-1 Flow Little endian Integer … … … Unsigned 40374 Pt 3-3-8 Flow Integer unsigned 40375 Az 1-1 Optics1 Status integer …...
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integer … … signed 40437 Az 3-3 PumpMaintDays integer signed 40438 Az 1-1 OptMaintDays integer … … signed 40446 Az 3-3 OptMaintDays integer Az 1-2 unsigned 40447 Az 1-1 PtEn PtEn integer Az 2-1 unsigned 40448 Az 1-3 PtEn PtEn integer Az 2-3 unsigned...
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Decimal Decimal integer … … … Pt 3-3-7 Pt 3-3-8 unsigned 42791 Decimal Decimal integer 42792 Pt 1-1-1 GasUnit string[6] Null terminated. Up to 5 characters … … 43005 Pt 3-3-8 GasUnit string[6] Null terminated. Up to 5 characters 43008 Az 1-1 Label string[26] …...
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… … Az 3-3 43427 Serial string[26] Null terminated. Up to 25 characters Number 43440 Az 1-1 PDU ID string[26] Can be used same as rack ID. Null terminated. Up to 25 characters … … 43544 Az 3-3 PDU ID string[26] Null terminated.
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Unsigned 40035 Pt 1 Flow Integer … … cc/min Unsigned 40042 Pt 8 Flow Integer Unsigned Optic Status 5th, 6th byte in optic communication [Low byte] 0x00 No faults 0x01 Watchdog reset 0x02 SW Error (over-range, pointer, 40043 Az Optics1 Status integer buffer overflow, switch-case) 0x04 ADC conversion overflow 0x08 ADC timing overflow 0x10 Post-processing overrun [High byte] 0x00 No faults 0x01 NVM CRC mismatch (at power up and at each access) 0x02 Program CRC mismatch (at power up) 0x04 SPI protocol...
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40204 Pt 1 GasName string[26] null terminated. Up to 25 characters … …. Floating 40295 Pt 8 GasName point unsigned 40308 Pt 1 Decimal Pt 2 Decimal integer … … unsigned 40311 Pt 7 Decimal Pt 8 Decimal integer null terminated. Up to 5 characters Based on measurement unit it should provide unit strings as below. 0: ppb, 2: %Lel, 4: mg/m3, 8: 40312 Pt 1 GasUnit string[6]...
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HMI PC Security Considerations Connectivity The Vertex Edge HMI PC has two one-gigabit ethernet ports, one for connecting to the internal analyzer network, and one for connecting to an external network. The Vertex Edge HMI PC has no wireless connectivity.
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HTTPS Connections When making a connection to the Vertex Edge HMI PC via HTTPS, it will be necessary to accept the certificate. A message like the one using Google Chrome will be shown: Tap on the Advanced button, and select Proceed to <some IP> (unsafe).
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Honeywell reserves the right to charge an investigation fee. If the product is found to be of “no fault”, Honeywell reserves the right to charge an investigation fee and return same product to buyer after the investigation fee and transport cost are reimbursed in full.
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Contact Us Honeywell Analytics 405 Barclay Boulevard Lincolnshire, Illinois 60069, USA is.gas.techsupport@honeywell.com Tel: +1 847 955 8200 Toll free: +1 800 538 0363 User Manual1998-2000 Language: English Revision A4 9/11/2024 CoE CDMX Vertex Edge User Manual...
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