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Jefferson Professional Tools & Equipment JEFCIND160S-03.0 User Manual

Screw air compressor vsdd 2.2kw 3hp/10bar 160l
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USER MANUAL
SCREW AIR COMPRESSOR
VSDD 2.2KW 3HP/10BAR 160L
SAVE THESE INSTRUCTIONS
Please read and comply with these original instructions prior to the initial operation of your appliance and store them for later use or
subsequent owners. Apart from the notes contained herein the general safety provisions and rules for the prevention of accidents of
the legislator must be observed.
Warnings and notes that are attached on the appliance provide important notes for the safe operation.
Jefferson Industrial Screw Air Compressor 3HP 2.2kw/10bar 160L
USER MANUAL
v.1.1
JEFCIND160S-3
Jefferson Industrial Screw Air Compressor VSDD 2.2kW 3HP/10bar 160L
v.1.1
JEFCIND160S-03.0
www.jeffersontools.com
www.jeffersontools.com
www.jeffersontools.com
www.jeffersontools.com
www.jeffersontools.com

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Summary of Contents for Jefferson Professional Tools & Equipment JEFCIND160S-03.0

  • Page 1 JEFCIND160S-3 Jefferson Industrial Screw Air Compressor VSDD 2.2kW 3HP/10bar 160L USER MANUAL v.1.1 JEFCIND160S-03.0 SCREW AIR COMPRESSOR VSDD 2.2KW 3HP/10BAR 160L SAVE THESE INSTRUCTIONS Please read and comply with these original instructions prior to the initial operation of your appliance and store them for later use or subsequent owners.
  • Page 2 Features • Variable Speed 2.2kW Motor • Oil Cooled Motor • Easy Access Maintenance • Direct Driven • Coaxial All In One Motor Design • Sound Level 75dB(A) • IE4 • Single Phase • Colour Touch Screen Control Pad • Permanent Magnet Motor •...
  • Page 3 Jefferson Industrial Screw Air Compressor VSDD 2.2kW 3HP/10bar 160L USER MANUAL v.1.1 JEFCIND160S-03.0 Product Description Description of the compressor Our screw compressors are the result of many years of research and development. Combined with high-quality standards, these prerequisites guarantee the manufacture of screw compressors with long life, high reliability and high operational efficiency. The products can meet all environmental requirements.
  • Page 4 Parts Breakdown release pipe release pipe release pipe oil air separator oil air separator oil air separator oil air separator oil air separator secondary oil return pipe secondary oil return pi secondary oil return p pressure sensor pressure sensor pressure sensor pressure sensor pressure sensor directional adapter...
  • Page 5 Jefferson Industrial Screw Air Compressor VSDD 2.2kW 3HP/10bar 160L USER MANUAL v.1.1 JEFCIND160S-03.0 Parts Breakdown 22 21 20 19 绘 图 旧底图总号 底图总号 签 字 日 期 A3:297x420 Dimensions Power inlet Ø35 Control panel Nameplate Exhaust hole Observation Hole Plug www.jeffersontools.com...
  • Page 6 Parts Diagram Scram button Operation control panel Oil-gas separator tank Cooling fan Oil lever Drain ball valve Air supply ball valve Safety valve Air tank Mobile caster Brake caster Safety valve Oil air separator Oil filter Pressure sensor Air filter Oil filter base Intake valve Inverter...
  • Page 7 Jefferson Industrial Screw Air Compressor VSDD 2.2kW 3HP/10bar 160L USER MANUAL v.1.1 JEFCIND160S-03.0 Parts Diagram / list OIL COOLING SYSTEM PIPELINE FLOW DIAGRAM Oil Pipeline Air Pipeline Oil & Air Pipeline OIL & AIR TANK air lter combined valve inlet valve...
  • Page 8 High-efficiency oil-cooled permanent magnet motor IP65 oil-cooled motor, high protection grade, no bearing mechanical loss, no cooling fan loss, low noise and low vibration. The efficiency is 3%-10% higher than the same capacity asynchronous motor. Coaxial all-in-one design The host and motor share a shaft design, without intermediate transition parts, such as a centre bracket, coupling, pulley, gear, etc.
  • Page 9 Jefferson Industrial Screw Air Compressor VSDD 2.2kW 3HP/10bar 160L USER MANUAL v.1.1 JEFCIND160S-03.0 Motor features • Direct Driven • Variable speed 2.2kW motor • IE4 • Single phase • Oil cooled motor • Permanent magnet motor • Coaxial all in one motor design •...
  • Page 10 Operation Notice • Please read all the operation manual before operating the set and keep this manual for further reference. Features • Multiple run mode optional. • 7 inch colour screen, with button and touch panel. • Support real time power consumption and accumulative power consumption measurement. •...
  • Page 11 Jefferson Industrial Screw Air Compressor VSDD 2.2kW 3HP/10bar 160L USER MANUAL v.1.1 JEFCIND160S-03.0 Basic Operation Description. Start Button: When compressor is at stop status, press this button to start the compressor. When compressor is set as master ( No.1 ) in block status ,press this button to start the compressor and activate block mode function at the same time.
  • Page 12 Specification Specification Current Range Corresponding main Remark Description motor power (kw) JEFCIND160S-03.0 8-20 Below 11 Fan has three levels of current, such as 0.2-2.5A, 1-5A and 4-10A, determined-by current of motor Electric Circuit Drawing Figure 6.1 PM variable frequency electrical schematic diagram www.jeffersontools.com...
  • Page 13 Jefferson Industrial Screw Air Compressor VSDD 2.2kW 3HP/10bar 160L USER MANUAL v.1.1 JEFCIND160S-03.0 Description of air compressor parameters and functions 1. User parameters and function book Name Set initial value Function description Upper-pressure limit 0.65MPa Load pressure value. Lower pressure limit 0.8MPa...
  • Page 14 Air compressor warnings and alerts When the air compressor or drive fails, a warning will be generated and the corresponding fault name will be displayed on the control interface, with specific instructions as follows: Exhaust temperature is too high warning prompt when the exhaust temperature exceeds the warning temperature, the operator is prompted on the control interface that the "exhaust temperature is too high".
  • Page 15 Jefferson Industrial Screw Air Compressor VSDD 2.2kW 3HP/10bar 160L USER MANUAL v.1.1 JEFCIND160S-03.0 Drive fault diagnosis and countermeasures (cont.) Fault name Operation panel Troubleshooting Troubleshooting measures display Under-voltage fault E001 Transient power failure the voltage at Reset fault the drive input not within the range...
  • Page 16 Drive fault diagnosis and countermeasures (cont.) Module E00E High ambient temperature Reduce ambient temperature overheating Blocked air ducts Clean out air ducts Damaged fan Replace the fan Module abnormalities Seek technical support to replace the thermistor Inverter module damaged Seek technical support to replace the inverter module Communication time-out E018 The upper computer is not working...
  • Page 17 Jefferson Industrial Screw Air Compressor VSDD 2.2kW 3HP/10bar 160L USER MANUAL v.1.1 JEFCIND160S-03.0 Common faults and how to deal with them The following fault conditions may be encountered during the use of the drive. Please refer to the following for a simple fault analysis:...
  • Page 18 Warnings and Precautions cont. d. The air compressor must be reliably earthed to prevent leakage of electricity and the danger caused by static electricity. e. A separate set of electrical power supply units should be considered for large displacement air compressors to avoid affecting the normal work of other equipment, otherwise, it is not conducive to the normal use of the air compressor (which can lead to the screw machine protection device operating) Cautions...
  • Page 19 Jefferson Industrial Screw Air Compressor VSDD 2.2kW 3HP/10bar 160L USER MANUAL v.1.1 JEFCIND160S-03.0 Warnings and Precautions cont... Warning labels Serial Number: Name: Graphic: Description: Safe Use of Electricity Ensure the working supply voltage Disconnect the power supply when operating Beware of electric shock...
  • Page 20 Warnings and Precautions cont... Warning labels cont. Serial Number: Name: Graphic: Description: Motor steering Ensure the motor is running in the right direction when turning on the machine or changing the wires to avoid serious machine failure. Beware of hot hands This is a hot surface to avoid burns.
  • Page 21 Jefferson Industrial Screw Air Compressor VSDD 2.2kW 3HP/10bar 160L USER MANUAL v.1.1 JEFCIND160S-03.0 Equipment Operation cont. 4.Safety protection a. Motor protection Serial number Fault condition Fault display Cause Out of phase Shutdown Power supplies. Contactors. Motor wiring faults Overload Shutdown...
  • Page 22 Special lubricating 图 11.2 Ø The oil should be filtered through a clean funnel (filtering accuracy 12um) Use and maintenance cont Ø If the oil is to be replaced, the old oil must be drained first.See figu 11.3 The oil should be filtered through a clean funnel (filtering accuracy 12um) If the oil is to be replaced, the old oil must be drained first.
  • Page 23 Jefferson Industrial Screw Air Compressor VSDD 2.2kW 3HP/10bar 160L USER MANUAL v.1.1 JEFCIND160S-03.0 Use and maintenance cont 3. Check at start-up a. Check that the operating buttons are operating normally. b. Check for abnormal sound, vibration and oil leakage. c. Check whether the instrumentation, such as pressure gauge, oil thermometer, ammeter and indicator, is normal.
  • Page 24 Maintenance cycle Serial Inspection Work Notes number items content Daily Weekly Monthly Semi - Annual minor Every two annual spot maintenance years checks maintenance Unloading Determine Normal unloading and valve shutdown deflating when the machine  is stopped bleeding Lubricating Check oil Oil level should be within the level and oil...
  • Page 25 Jefferson Industrial Screw Air Compressor VSDD 2.2kW 3HP/10bar 160L USER MANUAL v.1.1 JEFCIND160S-03.0 Faults and troubleshooting Serial Fault Phenomenon Cause of fault Troubleshooting number The motor won’t start • No voltage input or abnormal voltage • Checking the power supply circuit •...
  • Page 26 Faults and troubleshooting cont. Serial Fault Phenomenon Cause of fault Troubleshooting number The air filter leaking oil when the • Intake valve failure • Repair or replace machine is stopped • Minimum pressure valve backfiring • Repair or replace • Unloading the solenoid valve does not •...
  • Page 27 Jefferson Industrial Screw Air Compressor VSDD 2.2kW 3HP/10bar 160L USER MANUAL v.1.1 JEFCIND160S-03.0 EC Declaration of Conformity We, Jefferson Professional Tools & Equipment, as the authorised European representative of the manufacturer, declare that this equipment conforms to the requirements of the following:...
  • Page 28 Jefferson Professional Tools & Equipment 24 Lisgorgan Lane, Upperlands, BT46 5TE T: +44 (0)1244 646 048 (UK) / +353 (0)1473 0300 (ROI) E: info@jeffersontools.com www.jeffersontools.com www.jeffersontools.com...