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Toshiba MMY-MAP0804 Series Manualline
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Toshiba MMY-MAP0804 Series Manualline

Toshiba MMY-MAP0804 Series Manualline

Vrf systems
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Guideline for Startup
of VRF systems

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Summary of Contents for Toshiba MMY-MAP0804 Series

  • Page 1 Guideline for Startup of VRF systems...
  • Page 2   Contents Content Page Contents ………………………………………………………………………………….…. 2 Introduction .………………………………………………………………………………… 3 Before beginning of Startup Startup …….………………..………..………………………………………………… 4 - 11 Appendix "Opening the injectors" ………………...…………………………………….. 12 Appendix "DIP switches" ……………..…………………………………………….. 13 - 15 Appendix „Readdressing“ …………...……………………………………………… 16 - 17 Appendix „DN code“ ………………...………………………………………………. 18 - 21 Appendix „Wiring“...
  • Page 3 Read this guide, the installation instructions and the instructions for all components and devices carefully before you start working. The Toshiba Mini-SMMS, SMMSi and SHRMi systems are highly developed systems whose components are well designed and developed. Therefore, use these systems never with components of other manufacturer.
  • Page 4 The Startup Leak test After installation of pipes please perform a leak test in accordance with applicable technical regulations. Do not exceed the maximum working pressure 37.3 bar. Recommendation: min. 24 hours from 30 to 37 bar with nitrogen 5.0 To avoid that nitrogen flows over into the outdoor unit, we recommend to connect the pipes to the outdoor unit not...
  • Page 5 Open the valves of the outdoor unit (SMMSi view). Suction line Liquid line Oil equalization line Central remote controller BUS Let the white connector, which connects the indoor unit-BUS (U1/U2) to the central controller-BUS (U3/U4) opened. U5/U6: Bus between outdoor units    U3/U4: Bus to the central control unit (TCC‐Link)    U1/U2: Bus between outdoor/indoor units ...
  • Page 6 Power indoor units (IDU) Turn on the power supply of the indoor units. (The injection valves of the indoor units are opened by default and close when turn on the power supply. If you are not sure whether the valves are open, evacuate simultaneously to the suction and liquid line and note the attachment "open the injectors") (As long as the indoor units are not addressed, they can be switched on via...
  • Page 7 (This display is independent of the number of connected indoor units. With this display only the various steps of addressing are displayed.) After the last step, the outdoor unit starts the electronics new. If the outdoor unit displays [U.1.---], the addressing is completed. Check IDU number After addressing has to be checked, with these settings, on the rotary switches SW1, SW2, SW3,...
  • Page 8 This example shows 4 devices connected, 0 devices require cooling capacity (If at addressing less devices have been found than are connected, the bus wiring and the power supply of the non-detected devices can be checked. (The "not found" (= not addressed) devices can be located most easily by turning on all indoor units at the remote controls ->...
  • Page 9 7-digit display [B] fan speed 7-digit display [B] fan speed Stop the test by pressing 1x SW05. Single - test run Make a unit test run. The system controls if all found indoor units belong actually to own refrigeration system and are operational. Above 10 °...
  • Page 10 This example shows: 2 incorrectly connected devices Exampel. 0 error = [0P] 2 error = [2P] (If errors occur, run the test again in another mode (Cool or Heat). If errors still occur, then check the wiring and piping connections for the affected devices. Through pressing the SW05 the addresses of the affected internal device addresses are displayed.) SW1, SW2...
  • Page 11 To start up the central controller, please use the appropriate manuals. Guideline for Startup - Page 11...
  • Page 12 Appendix "Opening the injectors" The injection valves of indoor units can be forced open. To do this, set the leadership outdoor unit SW1, SW2, SW3 2/3/1 The display shows [P. in] Press SW04for about 2 seconds. The display shows [P. FF]. The injection valves of indoor units open now completely.
  • Page 13 Appendix "DIP switches" DIP switches can be switched only with power supply. Priorities for mode adjustment Over the DIP switch SW11 on master outdoor unit [U1] different priorities for the mode adjustment of the corresponding system cycle can be selected. Priority: Heating (Factory setting) Priority: According to No.
  • Page 14 Increasing the pressure of the condenser fan (only SMMSi / SHRMi) SW10/Bit 2 on master outdoor unit [U1] different pressures of the On the DIP switch condenser fan can be set. The factory setting of the unit is set for outdoor operation. If an exhaust pipe is built up to the unit, the pressure should be increased.
  • Page 15 Excessive internal device power Setup of Header Turn on Bit 2 of SW09 on the interface PC Board of header unit. (Setting to avoid error (E16), too high capacity of indoor units.) Set first for startup of the central control. At all master outdoor units where the system address is not 1, the...
  • Page 16 Appendix "Readdressing" Fit in indoor units into a system: Method 1: Set, with help of a wired remote control the refrigerant circuit-, indoor unit-, group- and central address at the added interior part with unused values. See Appendix DN code. Recommended, if only a few indoor units will be added.
  • Page 17 Delete the refrigerant circuit-, indoor units- and group addresses: Set the rotary switches SW01/SW02/SW03 on the master outdoor unit to the positions 2/1/2. The display shows [A.d.b.u.S.]. Press SW04 for at least seconds. The display shows [A.D. . C.I.]. Hereby the refrigerant circuit address (DN code 12), indoor unit address (DN13) and the group addressing is deleted (DN 14).
  • Page 18 Appendix "DN-code" Before changing the DN menu make always sure that you are in the right unit and DN code. Incorrectly use can cause irreparably damage. Instructions to amend DN codes with the cable remote controller RBC-AMT32E Press simultaneously SET + CL + TEST buttons for 4 seconds or more.
  • Page 19 Instructions to amend DN codes with the cable remote controller RBC-AMS51E-ES Press the menu button to access the menu Press the menu button and the temperature down button simultaneously for at least 5 seconds to reach the next submenu. Then go with the arrow keys to point "DN Settings" and press „F2“. Select with help of arrow keys the code which has to be changed and change between both fields by using „F1“...
  • Page 20 DN-Code Chart DN‐ Code  Name  Description    0000=inactive  0001=150 Std.  Filter sign displayed after selected time has elapsed ‐  or by  0002=250 Std.  01  Intervall filter alarm time  external pressure switch (CN70)  0003=500 Std.  0004=1000 Std.  0005=ext. switch (CN70)  0000=Standard  02  protection intensity  Halved the values of DN01  0001=high pollution in space  In conjunction with the central control unit 0001=address 1, etc.  03  Network address  Adjustment: 0‐64 (0000‐0064)  0099=undefined  Priority of a specific  On the outer part SW11 0000=No priority  04  indoor unit   Bit 1+2 on = Priority specific indoor unit  0001=Priority  Change of heating  0001=+1°C, etc.  Adaptation to space heating temperature conditions.  06  temperature (setpoint  0002=+2°C (default)  Adjustment: 0‐10°C (0000‐0010) ...
  • Page 21 DN‐ Code  Name  Description    Minimum requirement of  0000=5 minutes  1b  Minimum time to the execution of the operating mode  HEAT or COOL  0001=4 minutes  0000=0°C Adaptation of the cooling temperature at ambient  Temperature Offset in  0004=4°C  1C  conditions.  cooling mode  0005=5°C  Adjustment: 0‐10°C (0000‐0010)  0010=10°C  Switching temperature difference between COOL and  Neutral Zone in Auto  HEAT.  0003=3°C (TS +/‐ 1,5 °C)  1E  mode  (Accuracy = data value / 2)  0010=10°C  Adjustment: 0‐10 (0000‐0010)  1F  Max. Temperature COOL Cooling mode maximum temperature setting 0029=29°C, etc.  20  Min. Temperature COOL  Cooling mode minimum temperature setting 0018=18°C, etc.  21  Max. Temperature HEAT Heating mode maximum temperature setting 0029=29°C, etc. ...
  • Page 22 Appendix „Wiring“ Conductor 3-phase, 50 Hz, Earth 380-415 V, earth leakage breaker, manual switch Outdoor unit Current source branching box Indoor unit Current source 1-phase, 50 Hz, 220-240 V, earth leakage breaker, power switch ________________________________________________ Model Outdoor unit-current source MMY-AP***T8, HT8 3-phase, 380-415 V, 50 Hz___ BUS cable and shielding All bus lines have to be executed, depending on the length, as a...
  • Page 23 Appendix „Calculation of the amount of Refrigerant “ Additional  Additional refrigerant charge  Compensation   Real length  R  =  amount per liquid pipe 1m  by outdoor HP  refrigerant charge      (kg)  of liquid pipe  (Table 1)  (Table 2)  amount at site  MiNi-SMMS Calculate the additional amount of refrigerant from the following: Additional amount of refrigerant by pipe length (Table 1) Pipe dia at Standard amount of Additional amount of...
  • Page 24 SMMSi Prefilled refrigerant Outdoor unit type MAP080 MAP100 MAP120 MAP140 MAP160 Heat pump type Charging amount (kg) 11.5 Table 1 Pipe dia at Standard amount of Additional amount of refrigerant pipe dia at Total pipe length at each liquid side liquid side refrigerant kg/m each liquid side kg...
  • Page 25 10 HP 8 HP 8 HP 8 HP -6.0 High Efficiency  10 HP 10 HP 8 HP 8 HP -6.0 type  10 HP 10 HP 10 HP 8 HP -6.0 10 HP 10 HP 10 HP 10 HP -5.0 12 HP 10 HP 10 HP 10 HP...
  • Page 26 SHRMi Refilled refrigerant Outdoor unit type MAP080 MAP100 MAP120 MAP140 MAP160 Charging amount (kg) 11.0 Additional refrigerant Corrective amount of Additional refrigerant Real length of charge amount per refrigerant depending charge amount at liquid pipe 1m liquid pipe on HP of co-operating local site (Table 1) outdoor units (Table 2)
  • Page 27 Charging of refrigerant • Keeping the valve of the outdoor unit closed, be sure to charge the liquid refrigerant into the service port at the liquid side. • If the specified amount of refrigerant cannot be charged, fully open the valves of the outdoor unit at liquid and gas sides, operate the air conditioner in COOL mode, and then charge refrigerant into service port at the gas side.
  • Page 28 Retrieval of outdoor units (1) Display of System Information (Displayed on Header Outdoor Unit Only) SW01 SW02 SW03 Display detail Unused System capacity A [...8]'-[48]:8 to 48 HP B [HP] No. of outdoor units A [...1]'-[...4]:1 to 4 B [...P] No.
  • Page 29 (2) Display of Outdoor Unit Information (Displayed on Each Outdoor Unit) SW01 SW02 SW03 Display detail A Outdoor unit No.: [U1] to [U4] Error data  B Check code (only latest one displayed) If there is no check code, [– – –] is displayed. If there is sub-code, check code [* * *] and sub-code [–...
  • Page 30 (3) Display of Outdoor Cycle Data (Displayed at Each Outdoor Unit) SW01 SW02 SW03 Display detail Pd pressure data Pd pressure (MPaG) is displayed in decimal format. (MPaG: Approx. 10 times magnitude of kg/cm P d. * . * * Ps pressure data Ps pressure (MPaG) is displayed in decimal format.
  • Page 31 (4) Display of Outdoor Cycle Data (Displayed at Header Unit) * This method is used when displaying follower unit information on the 7-segment display of the header unit. SW01 SW02 SW03 Display detail A [U.*], *: SW03 Setting No.+ 1 (Outdoor unit No. U2 to U4) Error data B Check code is displayed (latest one only) If there is no check code: [–...
  • Page 32 (5) Display of Indoor Unit Information (Displayed on Header Unit Only) SW01 SW02 SW03 Display detail Indoor BUS communication signal B Upon receiving signal: [..1], Other times: [..] receiving status Indoor check code B No check code: [– – –] Indoor HP capacity B 0.
  • Page 33 MINI SMMS – REFRIGERATION SCHEME AND SENSOR POSITIONS         MINI SMMS: Refrigeration scheme and sensor positions        Guideline for Startup - Page 33...
  • Page 34    MINI SMMS ‐ REFRIGERATION SCHEME AND SENSOR POSITIONS           Functional part name  Functional outline  Connector  Solenoid valve  SV2  Low‐pressure release function  CN312 (White)  High‐pressure release function  Gas balance function during off time  Hot gas bypass into accumulator  SV4  High‐pressure release function  SN311 (Blue)  Low‐pressure release function    SV5  Preventive function for high‐pressure rising in heating operation  CN310 (White)  Capillary tube  1  ID: 1,5, Length: 200 mm    2    ID: 2,2, Length: 100 mm  4‐way valve  Cooling/heating exchange  CN317 (Blue)  Reverse defrost  PMV (Pulse motor valve)  Super heat control function in all heating and majority heating operation  CN300 (White)  Sub‐cool adjustment function in cooling operation  Temp. Sensor  TD ...
  • Page 35  SMMSi ‐ SCHEMATIC REPRESENTATION OF REFRIGERANT LINES AND SENSOR POSITION           Schematic representation of the refrigerant pipes and sensor positions        Guideline for Startup - Page 35...
  • Page 36    SMMSi ‐ SCHEMATIC REPRESENTATION OF REFRIGERANT LINES AND SENSOR POSITION       Explanation of Functional Parts    Functional part name  Functional outline  (Connector CN321: White)  SV3A  Supplies oil reserved in the oil header during ON time.  (Connector CN321: White)  SV3B  Returns oil supplied in the balance pipe to the compressor.  (Connector CN321: White)  SV3C  Pressurizes oil reserved in the oil header during ON time.  (Connector CN322: White)  SV3D  Reserves oil in the oil separator during OFF time.  Returns oil reserved in the oil separator to the compressor during ON time.  (Connector CN322: White)  SV3E  Turns on during operation and balances oil between compressors.  (Connector CN323: White)  SV3F  Controls oil level balances between compressors.  Solenoid valve  (Hot gas bypass) (Connector CN311: White)  Low pressure release function  SV2  High pressure release function  Gas balance function during stop time  (Start compensation valve of compressor)  SV41  (SV41 Connector CN312: Blue, SV42 Connector CN312: Blue, SV43 Connector CN313: Red)  SV42  For gas balance start  SV43  High pressure release function  Low pressure release function ...
  • Page 37  SHRMi ‐ SCHEMATIC REPRESENTATION OF REFRIGERANT LINES AND SENSOR POSITION       Outdoor Unit (12, 14 HP) Model: MMY-MAP1204∗, MMY-MAP1404∗       Guideline for Startup - Page 37...
  • Page 38    SHRMi ‐ SCHEMATIC REPRESENTATION OF REFRIGERANT LINES AND SENSOR POSITION     Explanation of Functional Parts  Functional part name  Functional outline  (Connector CN321: White)  SV3A  Supplies oil reserved in the oil header during ON time.  (Connector CN321: White)  SV3B  Returns oil supplied in the balance pipe to the compressor.  (Connector CN321: White)  SV3C  Pressurizes oil reserved in the oil header during ON time.  (Connector CN322: White)  SV3D  Reserves oil in the oil separator during OFF time.  Returns oil reserved in the oil separator to the compressor during ON time.  (Connector CN322: White)  SV3E  Turns on during operation and balances oil between compressors.  (Connector CN323: White)  SV3F  Controls oil level balances between compressors.  (Hot gas bypass) (Connector CN311: White)  Low pressure release function  SV2  High pressure release function  Solenoid valve  Gas balance function during stop time  (Start compensation valve of compressor)  SV41  (SV41 Connector CN312: Blue, SV42 Connector CN312: Blue, SV43 Connector CN313: Red)  SV42  For gas balance start  SV43  High pressure release function  Low pressure release function  (Connector CN314: White)  SV5 ...
  • Page 39    SHRMi ‐ SCHEMATIC REPRESENTATION OF REFRIGERANT LINES AND SENSOR POSITION     Explanation of Functional Parts        Functional part name  Functional outline  Compressor  (Compressor 1 Connector CN331: White, Compressor 2 Connector CN332: Blue, Compressor 3 Connector CN333: Black)  (Connector CN321: White)  SV3A  case heater  Prevents liquid accumulation to compressor  Supplies oil reserved in the oil header during ON time.  Heater   Accumulator  (Connector CN334: Red)  (Connector CN321: White)  SV3B  case heater  Prevents liquid accumulation to accumulator  Returns oil supplied in the balance pipe to the compressor.  Balance pipe  Oil balancing in each outdoor unit  (Connector CN321: White)  SV3C    Pressurizes oil reserved in the oil header during ON time.    (Connector CN322: White)  SV3D  Reserves oil in the oil separator during OFF time.  Returns oil reserved in the oil separator to the compressor during ON time.  (Connector CN322: White)  SV3E  Turns on during operation and balances oil between compressors.  (Connector CN323: White)  SV3F  Controls oil level balances between compressors. ...
  • Page 40  SHRMi ‐ SCHEMATIC REPRESENTATION OF REFRIGERANT LINES AND SENSOR POSITION     Indoor Unit  Ventilator  Ventilator  Motor      (CAUTION) MMU‐AP0071YH, AP0121YH type air conditioners have no TC2 sensor.        Explanation of functional parts in indoor unit    Functional part name  Functional outline  Pulse Motor Valve  (Connector CN082 (6P): Blue)  Controls super heat in cooling operation  Controls under cool in heating operation  Recovers refrigerant oil in cooling operation  Recovers refrigerant oil in heating operation  1.TA  (Connector CN104 (2P): Yellow)  Detects indoor suction temperature  2.TC1  (Connector CN100 (3P): Brown)  Controls PMV super heat in cooling operation  Temperature  3.TC2  (Connector CN101 (2P): Black)  Sensor  Controls PMV under cool in heating operation  4.TCJ  (Connector CN102 (2P): Red)  Controls PMV super heat in cooling operation  [MMU‐AP007YH to AP012YH only] Controls PMV under cool in heating operation    Guideline for Startup - Page 40...
  • Page 44 SMMS • SHRM • Mini SMMS Guideline for Startup of VRF systems SMMS • SHRM • Mini SMMS Guideline for Startup of VRF systems SMMS • SHRM • Mini SMMS Guideline for Startup of VRF systems Subject to typographical and other errors! Printed: January 2013...

This manual is also suitable for:

Mmy-map1004 seriesMmy-map1204 seriesMmy-map1404 seriesMmy-map1604 series