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CEMB SM628BPS User Manual

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User's manual
EN
Manuel d'utilisation
FR
Manual de uso
ES
Via Risorgimento, 9 – 23826 Mandello del Lario (LC) ITALY
Telefono: + 39 0341 706369 Fax: + 39 0341 700725 www.cemb.com - garage@cemb.com
Cemb Spa declines all liability for any damage to people or property caused by incorrect use of this product.
CEMB S.p.A.
Subject to change without prior notice.
U
S
A
SM628TI

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  • Page 1 Via Risorgimento, 9 – 23826 Mandello del Lario (LC) ITALY Telefono: + 39 0341 706369 Fax: + 39 0341 700725 www.cemb.com - garage@cemb.com Cemb Spa declines all liability for any damage to people or property caused by incorrect use of this product. Subject to change without prior notice.

  • Page 2: User Information

    TRANSLATION FROM THE ORIGINAL LANGUAGE Copyrighted material. All rights reserved. The included information may be changed without notice. Thank you for selecting our tyre changer Dear Customer, Thank you for purchasing an equipment. Your machine has been designed to provide years of safe and reliable service, as long as it is used and maintained in accordance with the instructions provided in this manual.
  • Page 3 TRAINING CHECK Qualified Rejected Safety measures Warning and caution labels High risk areas and other potential hazards Operative safety procedures Checking maintenance and performance Head mounting inspection Adjustment and lubrication Clamping Steel/alloy rims Reversed channel rims Internal/external locking with steel jaws Bead breaking Standard wheels Low profile wheels Demounting Standard wheels with plastic guards for tool head and lever...
  • Page 4 PERSONNEL AND TRAINING DATES ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ ___________________________________________________ User’s manual...

  • Page 5: Table Of Contents

    Table of conTenTs 1. COMMISSIONING ..................6 1.1 INTRODUCTION ....................6 1.2 FOR YOUR SAFETY ..................6 1.3. ADDITIONAL RIM/TYRE INFORMATION ............19 1.4. INTENDED MACHINE USE ................19 1.6. PRELIMINARY CHECKS ................20 1.7. DURING USE ....................20 1.8. OPTIONAL ACCESSORIES ................20 2. TRANSPORT, STORAGE AND HANDLING ..........21 3.

  • Page 6: Commissioning

    1. coMMIssIonInG 1.1 INTRODUCTION 1.1.a. PURPOSE OF THE MANUAL The purpose of this manual is to provide the instructions necessary for optimum ope- ration, use and maintenance of your machine. If you sell this machine, please deliver this manual to the new owner. In addition, in order to provide the customers with any necessary safety information, please ask the new owner to complete and return to the manufacturer the ownership transfer form attached to the previous page of this manual.

  • Page 7: General Warnings And Instructions

    WARNING WARNING: It indicates a potentially dangerous situation that, if not avoided, could lead to serious injury or death. CAUTION CAUTION: It indicates a potentially dangerous situation that, if not avoided, could cause slight or mild injuries. WARNING WARNING: Used without the safety hazard symbol indicates a potential situation of hazard that, if not avoided, could cause material damage. 1.2.a. GENERAL WARNINGS AND INSTRUCTIONS WARNING Proceed with caution to prevent any injuries. Carefully read, understand and follow the warnings and instructions given in this manual. This manual is an integral part of the product. For future reference, store it together with the ma- chine in a safe place. 1. Accidents could occur if the maintenance procedures described in this manual are not executed correctly, or if the other instructions it contains are not observed. This manual makes continuous reference to the possibility that accidents can occur.
  • Page 8 6. Keep a safe distance from the tyre changer during inflation, in order to remain outside the vertical cylinder area occupied by the wheel. Do not approach it. DANGER A bursting tyre can cause projections of its parts in surrounding areas with a force sufficient to cause serious injury or death. Do not mount a tyre if its dimensions (indicated on the side) do not correspond exactly to the rim dimensions (printed inside the rim) or if the rim or the tyre is defective or damaged. Never exceed the pressure recommended by the tyre manufacturer. The tyre changer is not a safety device and does not prevent tyres and rims from exploding. Keep all persons not working on the machine out of the working area. 7. Risk of crushing. Presence of moving parts. Contact with moving parts can cause accidents.
  • Page 9 11. Never leave nuts, bolts, tools or other materials on the machine. They could be entangled in moving parts and cause malfunctions or be ejected. 12. Do NOT mount or inflate tyres that are cut, damaged, decayed or worn. Do NOT mount tyres on damaged, bent, rusted, worn, warped or deformed rims.
  • Page 10 1.2.b. LABELS PLACEMENT Part Number Drawing Description Mod. LABEL, MODEL SERIAL ANNO DI COSTRUzIONE / Code MANUFACTURED NUMBER X-XXXXXXXX/XX - XX Serial N. bar/psi XXXXXXXXX LABEL, ROTATION TURNTABLE LABEL, TURNTABLE OPE- 000101100 NING/CLOSING LABEL, BEAD BREAKER ACTIVATION LABEL, DO NOT CONNECT PRESSURIzED DEVICES 000102700 LABEL, DOYFE UNION 000105200...
  • Page 11 LABEL, OPERATING PRES- SURE 000102800 LABEL, DANGER - PRES- SURISED CONTAINER LABEL, HAND CRUSHING 000103200 HAZARD (TURNTABLE) LABEL, HAND CRUSHING 000103300 HAZARD (BEAD BREAKER) LABEL, LEG CRUSHING 000103400 HAZARD (BEAD BREAKER) LABEL, RISK OF INJURY, 000102900 REAR POLE LABEL, DANGER - TOOL HEAD 000103100 LABEL, DANGER - TURN-...
  • Page 12 LABEL, RISK OF EXPLO- 4-603202 SION LABEL, EARTH GROUND 000103900 TERMINAL LABEL, ROTATION DIREC- 000106200 TION LABEL, DANGER OF ELEC- 425211A TRIC SHOCK 4-604278 LABEL, LOGO 4-600991 LABEL, VARIOUS RISK CAUTION! RISK OF ELECTRIC SHOCK. DO NOT OPEN COVER WARNING 4-600992 LABEL, ELECTRIC RISK TO REDUCE THE RISK OF ELECTRIC SHOCK DO...
  • Page 13 1.2.c. HAZARD LABELS KEY LABEL, DANGER - PRESSURISED part n. 000102800 CONTAINER LABEL, HAND CRUSHING HA- part n. 000103200 ZARD (TURNTABLE) LABEL, HAND CRUSHING HA- part n. 000103300 ZARD (BEAD BREAKER) LABEL, LEG CRUSHING HAzARD part n. 000103400 (BEAD BREAKER) LABEL, RISK OF INJURY, REAR part n.
  • Page 14 LABEL, EARTH GROUND TERMI- part n. 446237 WARNING NEVER EXCEED 40 PSI WHILE SEATING BEADS. NEVER EXCEEDTIRE MANUFACTURER RECOMMENDED PRESSURE AFTER SEATING BEADS. NEVER LEAN OR REACH OVER TIRE OR RIM DURING INFLATION. WHEN INFLATING TIRES MAKE SURE THAT: The rim diameter matches the tire diameter. The rim or tire are not defective.
  • Page 15 User’s manual...

  • Page 16: Electrical And Pneumatic Connections

    1.2.d. ELECTRICAL AND PNEUMATIC CONNECTIONS WARNING A good earth connection is essential for correct operation of the machine. The electric connection used must be su- itably sized: • to the electric power absorbed by the Mod. machine, indicated on its data plate (Fig. 1); ANNO DI COSTRUzIONE / • to the distance between the operating machine Code MANUFACTURED and the power supply connection point, to ensure...

  • Page 17: Technical Data

    The pneumatic supply inlet point, in the workshop line, must be equipped with a pneumatic supply shut-off valve, placed upstream the filter/regulator unit sup- plied with the machine (B Fig. 2a). DANGER Before proceeding with the electrical and pneumatic connection and whenever the electrical and pneumatic power supply is restored, make sure that the machine is in the configuration described below: - pedal A COMPLETELY LOW (turntable closed).

  • Page 18: Air Pressure

    The noise levels indicated correspond to emission levels and do not necessarily represent safe operating levels. Although emission levels and exposure levels are connected, this relation cannot be used as a safe parameter to determine whether or not further precautions are necessary. The noise level to which the operator is exposed to depends on a number of factors, such as duration of exposure, characteristics of the workplace, other sources of noise etc.

  • Page 19: Additional Rim/Tyre Information

    1.3. ADDITIONAL RIM/TYRE INFORMATION WARNING Wheels equipped with pressure sensors and special rims or tyres could require particular work procedures. Consult wheels and tyre manufacturer’s service manuals. 1.4. INTENDED MACHINE USE This machine must only be used to demount and mount vehicle tyres from/on the rims, using the provided tools. Any other use is improper and may result in injury. 1.5.

  • Page 20: Preliminary Checks

    1.6. PRELIMINARY CHECKS Before starting to work, carefully check that all machine components, particularly rubber or plastic parts, are in place, in good condition and operate correctly. If the inspection reveals any damage or excessive wear, no matter how slight, immediately replace or repair the component.

  • Page 21: Transport, Storage And Handling

    2. TRansPoRT, sToRaGe anD HanDlInG Machine transport conditions The tyre changer must be transported in its original packing and kept in the position indicated on the packing. - Packing dimensions: • width ........................ 910 mm • depth ......................1150 mm • height ......................1000 mm - Weight with package: •...

  • Page 22: Unwrapping

    3. UnWRaPPInG WARNING Pay careful attention when unpacking, assembling, handling and installing the machine as described below. Failure to observe these instructions could damage the machine and compromise operator safety. WARNING Before removing the machine from the pallet, make sure the items shown below have been removed. Remove the upper part of the package and make sure that the machine has not suffered damage during transport; identify the points for fastening to the pallet. -The machine consists of 1 body 2 head 3 included...

  • Page 23: Mounting

    4. MoUnTInG - Remove the tower (horizontal + vertical arms) from their position on the pallet. - Mount the pole using screws P (Fig.5a), use tightening torque 70 Nm. - Assemble the bead breaker with the proper pin and fasten it with the locknut until there is a slight resistance in the rotation of the bead breaker (Fig.

  • Page 24: Lifting/Handling

    5. lIfTInG/HanDlInG In order to remove the machine from the pallet, hook it as shown in fi gure 7. This lifting point must be used whenever you need to change the position of the machine. Do not attempt to move the machine until it has been disconnected from the power and pneumatic supply networks.
  • Page 25 Install the tyre changer in the chosen work position, complying with the minimum clea- rances shown in fig.8. The support surface must have a load-bearing capacity of at least 1000 kg/m Ambient working conditions 1000 - Relative humidity 30% ÷ 95% without conden- sation.

  • Page 26: Description Of The Machine

    6. DescRIPTIon of THe MacHIne The machine is an electro-pneumatically ope- rated tyre changer. It works on all types of whole rims with channel, Mod. with weights and dimensions as described in ANNO DI COSTRUzIONE / the TECHNICAL DATA section. Code MANUFACTURED The machine is solidly constructed.

  • Page 27: Overall Dimensions (Mm)

    7. oVeRall DIMensIons (mm) - Packing dimensions (vedi fig.10): • Length ..............1070/1350 (T.I.) - min 1450 max • Width ..................1020 min - 1350 max • Height ..................1700 min - 2050 max User’s manual...

  • Page 28: Main Working Elements Of The Machine

    8. MaIn WoRKInG eleMenTs of THe MacHIne WARNING Learn your machine: knowing exactly how the machine works is the best way to guarantee safety and machine performance. Learn the function and layout of all controls. Carefully check that all controls on the machine are working properly. To avoid accidents and injury, the machine must be installed properly, operated correctly and serviced regularly. Turntable Clamp Vertical arm Horizontal arm Mounting bare Vertical arm lever locking Mounting head Air lubricator Bead breaker arm 10 Bead breaker Wheel support...
  • Page 29 WARNING RISK OF EXPLOSION With regard to the technical characteristics, warnings, maintenance and any other information about the air tank (optional), consult the relevant operator’s and maintenance manual provided with the documentation of the accessory. User’s manual...

  • Page 30: Basic Procedures - Use

    9. basIc PRoceDURes - Use WARNING RISK OF CRUSHING: Some parts of the machine, such as demounting/ mounting head, bead breaker, turntable, tilting pole, move and can create a potential crushing point. Keep your hands and other body parts away from moving parts of the machine. RISK OF IMPACT: Tilting of the operating arm can create a potential risk of impact with parts of the body. WARNING AVOID ANY PHYSICAL DAMAGE Before carrying out maintenance on the machine: 1. Put the machine in a stable con- fi guration with the horizontal axis completely retracted and the pole in working.

  • Page 31: Preliminary Checks

    9.1. PRELIMINARY CHECKS Check that there is a pressure of at least 8 bar on the filter regulator pressure gauge. If the pressure is below the minimum level, some machine operations may be limited or insufficient. After the correct pressure has been restored, the machine will operate properly. Check that the machine has been adequately connected to the electric mains and the pneumatic supply.

  • Page 32: Bead Breaking

    WARNING The TPMS device (optional accessory) can be used to check the proper opera- tion of pressure sensor. WARNING Remove the old weights from the rim before starting work operations. 9.3. BEAD BREAKING WARNING Before bead breaking operation, completely close the turntable (locking wedges towards the centre) (A, Fig.14a), keeping your hands away from moving parts. and bring it into completely lowered configuration. In this confi- - Press pedal guration, the jaws are completely closed. (Fig. 14a). - Remove the internal valve to fully deflate the tyre (Fig.
  • Page 33 WARNING During the bead breaking operation, you are advised to keep the turntable closed (locking wedges towards the centre) (fig.16) to operate - Press the pedal the bead breaker and detach the bead from the rim. Repeat this operation on the other side of the wheel. It may be necessary to break the bead at several points to free it completely. Release the pedal to reverse the motion of the bead breaking shoe.

  • Page 34: Clamping The Wheel

    9.4. CLAMPING THE WHEEL WARNING Keep your hands and other body parts away from moving parts of the machine while moving the wheel locking wedges. WARNING If the wheel weighs more than 10 kg, with a lifting frequency of more than 20 wheels/hour, it is recommended to use a lifting device (optional). - Position the operating arms in the “non-working” position (tool at the top and the horizontal arm completely retracted). - Turntable jaws opening and closing is carried out by sequentially pressing the control pedal (Fig.

  • Page 35: Wheel Demounting

    9.5. WHEEL DEMOUNTING 9.5.a MOUNTING HEAD QUICK CHANGE DEVICE (optional - fig. 21) Patented system integrated inside the hexagonal vertical arm which allows changing mounting heads in seconds without reducing the original machine working capacity (370 mm). To change the head, loosen the mounting head hexagonal locking screw using the standard supplied short wrench, pull the head down, mount the other head and tighten the hexagonal screw using the standard supplied wrench.
  • Page 36 9.5.c WHEEL DEMOUNTIN G - Insert and position the bead lifting tool on the mounting tool head (fig.23). When working with alloy rims or rims with delicate paintwork, you are advised to remove the bead lifting tool before proceeding with the demounting. WARNING Grip the bead lifting tool firmly during use.

  • Page 37: Wheel Mounting

    NOTES: If the tyre has an inner tube, after detaching the upper bead, tilt the operating arms into “non-working” position and remove the inner tube before proceeding to demount the lower bead. The rotation of the turntable can be stopped at any time by releasing the pedal. To rotate in the opposite direction, simply raise up the pedal.

  • Page 38: Tyre Inflation

    - Once you have mounted the first bead, repeat the same steps for the second bead (fig.27). - Move the operating arms to the “non-wor- king” position. - Release the wheel and remove it from the tyre changer. Special tools To make it easier to mount/demount low profile tyres, it is advised to use the bead presser grip- per (optional accessory supplied on request).
  • Page 39 DANGER It is not permitted to use inflation devices (e.g. gun) connected to power sources outside the machine. WARNING Always observe national safety regulations, which can be more restrictive than this manual, according to the principle that a higher standard prevails over a lower one. DANGER If the tyre operating pressure, required for a certain vehicle, exceeds the value of the inflation limiting valve, it should be obtained by positioning the tyre and wheel on a suit- able safety device. WARNING Pay attention to possible injuries.Carefully read, understand and follow the in- structions below. 1. Overinflated tyres can explode, producing hazardous flying debris that may result in an accident. 2. Tyres and rims that do not have the same diameter are “mismatched”. Never attempt to mount or inflate any tyre and rim that are mismatched.
  • Page 40 WARNING This operating phase may involve noise levels of 85 dB (A). It is therefore suggested that ear protectors be worn. It is suggested to wear eye protection to prevent injury due to contact with dusts or any fragments inserted into the tyre. DANGER A bursting tyre can cause projections of its parts in surrounding areas with a force sufficient to cause serious injury or death. Do not mount a tyre if its dimensions (indicated on the side) do not correspond exactly to the rim dimensions (printed inside the rim) or if the rim or the tyre is defective or damaged. Never exceed the pressure recommended by the tyre manufacturer. The tyre changer is not a safety device and does not prevent tyres and rims from exploding. Keep all persons not working on the machine out of the working area. 9.7.b. TYRE INFLATION -Make sure the wheel is NOT clamped on the turntable by the centring jaws (Fig. 28). - Move the horizontal arm to the wheel centre (all slipped off towards the operator) - Lower the vertical arm until it touches the rim (fig.29), then clamp...
  • Page 41 If necessary: a. Continue inflating up to the maximum value of 3.5 bar to position the tyre correctly on the rim. Avoid distractions during this operation, and continually check tyre pressure on the air pressure gauge to prevent excessive inflation. Inflating tubeless tyres requires a larger air flow to force the beads past the HUMP rim - see rim profiles for mounting tubeless tyres.
  • Page 42 WARNING Before starting with the operations described below, make sure there is no dirt, dust or other impurities near the inflation nozzles. It is advisable to wear protective goggles. - Verify that both upper and lower tyre beads and rim bead seat have been properly lubricated with an approved mounting paste. - Move the horizontal arm to the wheel centre (all slipped off towards the operator) - Make sure that the wheel is clamped to the turntable from the inner side (fig.34).
  • Page 43 - Unlock the wheel from the wedges. - Move the inflation pedal into an intermediate position (Fig. 36) to inflate the tyre. Fre- quently check that the pressure NEVER exceeds the maximum pressure indicated by the manufacturer on the tyre. WARNING Risk of explosion. During the bead insertion phase, do not exceed the maximum pressure indicated by the manufacturer...

  • Page 44: Troubleshooting

    10. TRoUblesHooTInG WARNING The information below and the booklet “spare parts” do not authorise the user to operate on the machine in case of malfunction. They provide the technical support centre with accurate information so as to reduce intervention times. Any intervention on the machine or on the system must be performed by qualified and authorised personnel. Turntable does not turn Lack of power supply. ➥ Check mains voltage presence. ➥ Check the state of fuses. ➥ Check the state of the differential and/or magneto-thermal circuit breaker. ➥ Check cable connections in the plug.
  • Page 45 Turntable fails to clamp rims Faulty turntable cylinder. ➥ Replace the turntable cylinder. Tips of locking wedges are worn. ➥ Replace the locking wedges. Control pedals do not return to their position Pedal return spring broken. ➥ Replace the spring. Bead breaker cylinder lacks force, fails to break beads and leaks air Silencer plugged. ➥ Replace the silencer Cylinder seals worn. ➥ Replace the seals. ➥ Replace the bead breaker cylinder. After clamping, the tool head does not rise or rises too far from rim lamping plate not adjusted.

  • Page 46: Maintenance

    11. MaInTenance WARNING It is prohibited to perform any operation that changes the pre-set value of the pres- sure regulation valve or pressure limiter. The manufacturer declines all liability for damage resulting from tampering with such valves. WARNING Before making any adjustments orcarrying out maintenance on the machine, disconnect the electrical and compressed air supply and make sure that all moving parts are locked in place. WARNING Do not remove or modify any component of this machine (these operations may only be carried out by technical assistance personnel). WARNING When the machine is disconnected from the pneumatic power supply, the pneumatic actuators can remain pressurized. WARNING Before carrying out any regular maintenance operation or topping up with lubricant, disconnect the machine from the compressed air supply line. WARNING The manufacturer declines all responsibility for claims resulting from the use of non-original spare parts or accessories. - Regularly clean the machine from dirt - Keep all guides clean and lubricated (vertical axis, horizontal axis, jaw guides) - The purpose of the regulator filter and lubricator (FRL) unit is to filter the air, adjust the pressure and lubricate it.
  • Page 47 (fig.38b); normally this unit is pre-calibrated to a pressure of 10Bar, with SAE20 viscosity lubricant in order to make a drop of lubricant come out, which can be seen from the specific cover, every 4 times the bead breaker is operated. Periodically check the lubricant level through the specific windows and top up as shown in fig.38c.

  • Page 48: Scrapping

    WARNING To keep the machine in optimal conditions of safety and operation, the employer must have the following periodic checks performed by the authorized service network. Periodic checks a. periodic check of inflation pressure gauge every 2 years b. periodic check of the inflation pressure relief valve every 2 years c. periodic check of the regulator filter of the pneumatic supply at the machine inlet every 2 years d.

  • Page 49: Information And Warnings About Oil

    To this end, manufacturers and dealers of electrical and electronic equipment maintain special systems for the collection and disposal of such equipment. At the end of the product life cycle, contact your dealer for information about disposal procedures. Upon purchase, purchasers are offered the opportunity to return their end-of-life equipment to dealer free of charge, provided that the equipment is of the same type and served the same purpose as the newly-purchased product.

  • Page 50: Firefighting Equipment To Be Used

    • goggles, in case of spatters • mineral oil resistant aprons • protective shields, in case of splashes Mineral oil: first aid instructions - Ingestion: seek medical attention immediately and provide all characteristics of the type of oil ingested. - Inhalation: for exposure to high concentrations of fumes or oil mist, move the affected person to the open air and seek medical attention immediately.

  • Page 51: Glossary

    16. GlossaRY Wheel and tyre assembly Set consisting of: Tyre Wheel: union of rim and disc Inner tube (if any) Air under pressure I - TyreThe tyre is the main part of the complex that is in contact with the road and is therefore designed to support the internal air pressure and all other stresses arising from use.
  • Page 52 shim under the tread are reinforced with an annular structure, usually called a belt. The tread and sidewall work with different, independent rigidities, so during rolling, sidewall flexure is not transmitted to the tread. 4 - Side ring. This is a metal ring comprising several steel strands.
  • Page 53 rim. The bead point (a) is the inner corner. The spur (b) is the inner part of the bead. The base (c) is the area resting against the rim. The groove (d) is the concave part against which the rim shoulder rests. Tube type tyres.
  • Page 54 Bead insertion. Operation which takes place during inflation and ensures perfect centring between the bead and the rim edge. Bead pressing tool. A tool intended for use when mounting the top bead. It is positioned so that it engages the shoulder of the rim and maintains the upper tyre bead inside the well.

  • Page 55: General Wiring Diagram

    17. GeneRal WIRInG DIaGRaM TYRE CHANGER - 1 SPEED VERSION 3 PHASE CONTATTI - Contacts ELEMENTI - Elements User’s manual...
  • Page 56 TYRE CHANGER - 1 SPEED VERSION 1 PHASE CONTATTI - Contacts ELEMENTI - Elements User’s manual...
  • Page 57 TYRE CHANGER - 2 SPEED VERSION 3 PHASE CONTATTI - Contacts ELEMENTI - Elements User’s manual...
  • Page 58 TYRE CHANGER - MOTOINVERTER VERSION F: Fuse Power Phase Neutral 200-230V / 1 / 50-60 Hz 250V, 12A 250V, 12A U V W GRUPPO COMANDI CONTROL SWITCH R T S GRUPPO MOTORE MOTOR UNIT User’s manual...

  • Page 59: Pneumatic System Diagram

    18. PneUMaTIc sYsTeM DIaGRaM 8-16 bar SCHEMA PNEUMATICO STD MAX 10 bar Pneumatic STD Diagram MAX 11 bar 8-16 bar MAX 10 bar SCHEMA PNEUMATICO T.I. Pneumatic T.I. Diagram REF. DESCRIzIONE DESCRIPTION INNESTO RAPIDO MASCHIO qUICK UNION GRUPPO FRL WATER SEPARATOR AND PRESSURE REGUL+LUBRIFICATOR VALVOLA GONFIAGGIO RAPIDO qUICK INFLATING VALVE PISTOLETTA DI GONFIAGGIO...
  • Page 60 Note...
  • Page 61 Note...

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