United Technologies Carrier AquaSnap 30RAP010 Product Data

Air-cooled chillers with puron refrigerant r-410a, 10 to 150 nominal tons 60hz, 35 to 528 nominal kw, 70 to 150 nominal tons 50hz, 246 to 528 nominal kw

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© Carrier Corporation 2014
Product
Data
a30-4827
a30-5347
30RAP010-150 (60 Hz)
30RAP070-150 (50 Hz)
with Puron
®
10 to 150 Nominal Tons (60Hz)
70 to 150 Nominal Tons (50Hz)
The AquaSnap chiller is an effective all-
in-one package that is easy to install and
easy to own. AquaSnap chillers operate
quietly and efficiently. Value-added
features include:
• Rotary scroll compression
• HFC Puron
• Low-sound AeroAcoustic™ fan system
• Easy to use ComfortLink controls
• Optional integrated hydronic pump
package (60 Hz only) with VFD
(variable frequency drive) compatible
motors, with optional VFD on size 070-
150 models
a30-4826
• Coil design flexibility—Microchannel
coil technology available on all units,
and RTPF coil technology available on
sizes 070-150
• Accessory fluid storage tank on size
010-060 models
• Optional digital scroll compressors on
size 010-090 models
Features/Benefits
Carrier's superior chiller
design provides savings at
initial purchase, at installa-
tion, and for years afterward.
Costs less right from the start
Carrier's AquaSnap chillers feature a
compact, all-in-one package design that
installs quickly and easily on the ground
or the rooftop. The optional pump and
hydronic components (60 Hz only) are
already built in; this costs less than buy-
ing and installing the components indi-
vidually. The chiller's fully integrated and
pre-assembled hydronic system (60 Hz
only) installs in minutes. No other chiller
in this class installs so easily and inex-
pensively. The preassembled and inte-
grated hydronic module utilizes top-qual-
ity components and pumps to ensure
years of reliable operation.
®
AquaSnap
Air-Cooled Chillers
Refrigerant (R-410A)
(35 to 528 Nominal kW)
(246 to 528 Nominal kW)
®
refrigerant (R-410A)
Form 30RAP-11PD

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Summary of Contents for United Technologies Carrier AquaSnap 30RAP010

  • Page 1 Product ® AquaSnap 30RAP010-150 (60 Hz) Data 30RAP070-150 (50 Hz) Air-Cooled Chillers with Puron ® Refrigerant (R-410A) 10 to 150 Nominal Tons (60Hz) (35 to 528 Nominal kW) 70 to 150 Nominal Tons (50Hz) (246 to 528 Nominal kW) The AquaSnap chiller is an effective all- a30-4827 in-one package that is easy to install and easy to own.
  • Page 2: Table Of Contents

    Features/Benefits (cont) Use of the optional fluid storage tank, circuit for greater efficiency at partial • Single/dual pumps up to 15 hp available on size 010-060 models, re- loads. and 160 ft head duces installation costs and ensures suf- • Strainer Electronic expansion valve (EXV) ficient fluid volume is available for •...
  • Page 3 providing easy-to-read information A BACnet* communication option is recommended for particular applica- about chiller performance and over also available for the i-Vu ® Open con- tions in coastal/marine environments. 15 diagnostic functions. Carrier’s trol system or a BACnet building auto- Following the input of the requested 30 Series chillers’...
  • Page 4: Model Number Nomenclature

    Model number nomenclature AQUASNAP ® CHILLER MODEL NUMBER DESIGNATION 30RA Packaging/Security Options 0 – Std Packaging 30RA – Air-Cooled AquaSnap Chiller 4 – Security Grilles/Hail Guards Only 8 – Skid Only D – Skid, Security Grilles/Hail Guards Refrigerant Type J – Skid, Top Crate, Bag ®...
  • Page 5: Ahri Capacity Ratings

    AHRI* capacity ratings CHILLER COOLER FLOW WATER UNIT COMPRESSOR TOTAL CAPACITY FULL LOAD IPLV RATE PRESSURE 30RAP POWER INPUT POWER POWER DROP 60 Hz (kW) (kW) (kW) Tons Ft wg 10.5 36.8 10.7 12.0 10.5 14.2 25.1 13.7 40.9 14.0 49.2 15.6 16.8...
  • Page 6: Physical Data

    Physical data ENGLISH UNIT 30RAP OPERATING WEIGHT (lb) MCHX Condenser Coil, No Pump 1125 1133 1242 1283 2163 2185 2238 2263 MCHX Condenser Coil, Single Pump 1288 1296 1405 1446 2507 2529 2582 2606 MCHX Condenser Coil, Dual Pump 1029 1043 1450 1458...
  • Page 7 ENGLISH (cont) UNIT 30RAP OPERATING WEIGHT (lb) MCHX Condenser Coil, No Pump 2369 2375 3410 3641 3697 4690 5008 6451 6938 MCHX Condenser Coil, Single Pump (60 Hz only) 2713 2719 3812 4035 4061 5089 5407 6850 7337 MCHX Condenser Coil, Dual Pump (60 Hz only) 3056 3062 4092...
  • Page 8 Physical data (cont) UNIT 30RAP OPERATING WEIGHT (kg) MCHX Condenser Coil, No Pump 1015 1026 MCHX Condenser Coil, Single Pump 1137 1147 1171 1182 MCHX Condenser Coil, Dual Pump 1293 1303 1327 1338 REFRIGERANT TYPE R-410A, EXV Controlled System Total Refrigerant Charge (kg) 13.4 13.6 15.6...
  • Page 9 SI (cont) UNIT 30RAP OPERATING WEIGHT (kg) MCHX Condenser Coil, No Pump 1075 1077 1547 1652 1677 2127 2272 2926 3147 MCHX Condenser Coil, Single Pump (60 Hz only) 1231 1233 1729 1830 1842 2308 2453 3107 3328 MCHX Condenser Coil, Dual Pump (60 Hz only) 1386 1389 1856...
  • Page 10 Physical data (cont) UNIT WEIGHTS MCHX COIL, NO PUMP UNITS 30RAP POUNDS KILOGRAMS 30RAP SIZE SIZE Total Weight Total Weight — — — — — — — — — — 1125 — — — — 1133 — — — — 1242 —...
  • Page 11 RTPF AL/CU COIL, NO PUMP UNITS WEIGHT AT MOUNTING POINTS (POUNDS) WEIGHT AT MOUNTING POINTS (KILOGRAMS) 30RAP 30RAP Total SIZE SIZE Total Weight Weight 1017 1030 — — 3759 — — 1705 — — — — 1062 1100 4064 1843 —...
  • Page 12 Physical data (cont) RTPF CU/CU COIL, NO PUMP UNITS WEIGHT AT MOUNTING POINTS (POUNDS) WEIGHT AT MOUNTING POINTS (KILOGRAMS) 30RAP 30RAP Total SIZE SIZE Total Weight Weight 1179 1194 — — 4359 — — 1977 — — — — 1250 1294 1140 1100...
  • Page 13 30RAP035-090 UNITS 30RAP010-030 UNITS NOTE: When the accessory storage tank is employed (sizes 010-060 only), the value for total weight increases (to be added to the CONTROL CONTROL weights shown above) by 1673 lb (759 kg) on 30RAP010-015, by 2193 lb (995 kg) on SIDE SIDE 30RAP018-030, and by 4361 lb (1978 kg)
  • Page 14: Options And Accessories

    Options and accessories ITEM FACTORY-INSTALLED OPTION FIELD-INSTALLED ACCESSORY Condenser Coil and Sound Options MCHX, E-Coat Aluminum Fins/Copper Tube (available on sizes 070-150) Aluminum Fins/Copper Tube, Pre-Coated (available on sizes 070-150) Aluminum Fins/Copper Tube, E-Coat (available on sizes 070-150) Copper Fins/Copper Tube (available on sizes 070-150) Copper Fins/Copper Tube, E-Coat (available on sizes 070-150) Low Sound Compressor Blankets Value Sound Fans...
  • Page 15 Energy management module (EMM) provides energy Energy management module provides energy manage- management capabilities to minimize chiller energy con- ment capabilities to minimize chiller energy consumption. sumption. Several features are provided with this module Several features are provided with this module including including leaving fluid temperature reset, cooling set point leaving fluid temperature reset, cooling set point reset or reset or demand limit control from a 4 to 20 mA signal, 2-...
  • Page 16 Options and accessories (cont) Remote cooler kit provides the additional hardware re- Security grilles/hail guards consist of louvered, sheet quired to remotely mount the cooler from the unit. There metal panels which securely fasten to the chiller and pro- are limits to total separation of the unit to the cooler as well vide condenser coil protection against hail and physical as vertical separation limits, and these are delineated in the damage.
  • Page 17: Base Unit Dimensions

    Base unit dimensions — 30RAP010,015 a30-5733...
  • Page 18 Base unit dimensions — 30RAP018-030 a30-5734...
  • Page 19 Base unit dimensions — 30RAP035-060 a30-5735...
  • Page 20 Base unit dimensions — 30RAP070-090 a30-5731...
  • Page 21 Base unit dimensions — 30RAP100,115 a30-5730...
  • Page 22 Base unit dimensions — 30RAP130,150 a30-5732...
  • Page 23: Accessory Dimensions

    Accessory dimensions a30-5429...
  • Page 24 Accessory dimensions (cont) a30-5430...
  • Page 25 a30-5431...
  • Page 26: Selection Procedure

    Selection procedure Carrier’s electronic catalog chiller selection program pro- To select a 30RAP chiller, including optional pump vides quick, easy selection of Carrier chillers. The program package when required (60 Hz only), use the NACO considers specific temperature, fluid, flow requirements, (North American Commercial Operation) Packaged Chiller system pressure drop (for proper pump selection, when Builder Program.
  • Page 27: Performance Data

    Performance data HEAT EXCHANGER PRESSURE DROP — 30RAP010-030 (ENGLISH) LEGEND 1 — 30RAP010 4 — 30RAP020 2 — 30RAP015 5 — 30RAP025 a30-5122a 3 — 30RAP018 6 — 30RAP030 HEAT EXCHANGER PRESSURE DROP — 30RAP035-060 (ENGLISH) 8 9 10 11 & 12 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250 260 LEGEND 7 —...
  • Page 28 Performance data (cont) HEAT EXCHANGER PRESSURE DROP — 30RAP070-090 (ENGLISH) a30-5350 LEGEND 1 — 30RAP070 2 — 30RAP080 3 — 30RAP090 HEAT EXCHANGER PRESSURE DROP — 30RAP100-150 (ENGLISH) a30-5444 LEGEND 1 — 30RAP100 2 — 30RAP115 3 — 30RAP130 4 — 30RAP150...
  • Page 29 HEAT EXCHANGER PRESSURE DROP — 30RAP010-030 (SI) LITERS/SECOND LEGEND 1 — 30RAP010 4 — 30RAP020 2 — 30RAP015 5 — 30RAP025 a30-5124a 3 — 30RAP018 6 — 30RAP030 HEAT EXCHANGER PRESSURE DROP — 30RAP035-060 (SI) 8 9 10 11 & 12 LITERS/SECOND LEGEND 7 —...
  • Page 30 Performance data (cont) HEAT EXCHANGER PRESSURE DROP — 30RAP070-090 (SI) a30-5351 LEGEND 1 — 30RAP070 LITERS/SECOND 2 — 30RAP080 3 — 30RAP090 HEAT EXCHANGER PRESSURE DROP — 30RAP100-150 (SI) a30-5445 LEGEND 1 — 30RAP100 2 — 30RAP115 3 — 30RAP130 4 —...
  • Page 31 UNIT PRESSURE DROP — NO HYDRONIC PACKAGE — 30RAP010-030 (ENGLISH) LEGEND 1 — 30RAP010 4 — 30RAP020 a30-5434 2 — 30RAP015 5 — 30RAP025 3 — 30RAP018 6 — 30RAP030 UNIT PRESSURE DROP — NO HYDRONIC PACKAGE — 30RAP035-060 (ENGLISH) LEGEND 7 —...
  • Page 32 Performance data (cont) UNIT PRESSURE DROP — NO HYDRONIC PACKAGE — 30RAP070-090 (ENGLISH) a30-5356 LEGEND 1 — 30RAP070 2 — 30RAP080 3 — 30RAP090 UNIT PRESSURE DROP — NO HYDRONIC PACKAGE — 30RAP100-150 (ENGLISH) a30-5461 LEGEND 1 — 30RAP100 2 — 30RAP115 3 —...
  • Page 33 UNIT PRESSURE DROP — NO HYDRONIC PACKAGE — 30RAP010-030 (SI) Liters/Second LEGEND 1 — 30RAP010 4 — 30RAP020 a30-5436 2 — 30RAP015 5 — 30RAP025 3 — 30RAP018 6 — 30RAP030 UNIT PRESSURE DROP — NO HYDRONIC PACKAGE — 30RAP035-060 (SI) LEGEND Liters/Second 7 —...
  • Page 34 Performance data (cont) UNIT PRESSURE DROP — NO HYDRONIC PACKAGE — 30RAP070-090 (SI) LEGEND LITERS/SECOND 1 — 30RAP070 2 — 30RAP080 a30-5357 3 — 30RAP090 UNIT PRESSURE DROP — NO HYDRONIC PACKAGE — 30RAP100-150 (SI) LEGEND 1 — 30RAP100 LITERS/SECOND 2 —...
  • Page 35 UNIT PRESSURE DROP — SINGLE PUMP HYDRONIC PACKAGE, 60 HZ ONLY — 30RAP010-030 (ENGLISH) LEGEND 1 — 30RAP010 4 — 30RAP020 a30-5130a 2 — 30RAP015 5 — 30RAP025 3 — 30RAP018 6 — 30RAP030 UNIT PRESSURE DROP — SINGLE PUMP HYDRONIC PACKAGE, 60 HZ ONLY — 30RAP035-060 (ENGLISH) 11 &...
  • Page 36 Performance data (cont) UNIT PRESSURE DROP — SINGLE PUMP HYDRONIC PACKAGE, 60 HZ ONLY — 30RAP070-090 (ENGLISH) LEGEND 1 — 30RAP070 a30-5352 2 — 30RAP080 3 — 30RAP090 UNIT PRESSURE DROP — SINGLE PUMP HYDRONIC PACKAGE, 60 HZ ONLY — 30RAP100-150 (ENGLISH) LEGEND 1 —...
  • Page 37 UNIT PRESSURE DROP — SINGLE PUMP HYDRONIC PACKAGE, 60 HZ ONLY — 30RAP010-030 (SI) LITERS/SECOND LEGEND 1 — 30RAP010 4 — 30RAP020 a30-5132a 2 — 30RAP015 5 — 30RAP025 3 — 30RAP018 6 — 30RAP030 UNIT PRESSURE DROP — SINGLE PUMP HYDRONIC PACKAGE, 60 HZ ONLY — 30RAP035-060 (SI) 11 &...
  • Page 38 Performance data (cont) UNIT PRESSURE DROP — SINGLE PUMP HYDRONIC PACKAGE, 60 HZ ONLY — 30RAP070-090 (SI) LITERS/SECOND LEGEND 1 — 30RAP070 a30-5353 2 — 30RAP080 3 — 30RAP090 UNIT PRESSURE DROP — SINGLE PUMP HYDRONIC PACKAGE, 60 HZ ONLY — 30RAP100-150 (SI) LEGEND LITERS/SECOND 1 —...
  • Page 39 UNIT PRESSURE DROP — DUAL PUMP HYDRONIC PACKAGE, 60 HZ ONLY — 30RAP010-030 (ENGLISH) LEGEND 1 — 30RAP010 4 — 30RAP020 a30-5134a 2 — 30RAP015 5 — 30RAP025 3 — 30RAP018 6 — 30RAP030 UNIT PRESSURE DROP — DUAL PUMP HYDRONIC PACKAGE, 60 HZ ONLY — 30RAP035-060 (ENGLISH) 11 &...
  • Page 40 Performance data (cont) UNIT PRESSURE DROP — DUAL PUMP HYDRONIC PACKAGE, 60 HZ ONLY — 30RAP070-090 (ENGLISH) LEGEND 1 — 30RAP070 2 — 30RAP080 a30-5354 3 — 30RAP090 UNIT PRESSURE DROP — DUAL PUMP HYDRONIC PACKAGE, 60 HZ ONLY — 30RAP100-150 (ENGLISH) LEGEND 1 —...
  • Page 41 UNIT PRESSURE DROP — DUAL PUMP HYDRONIC PACKAGE, 60 HZ ONLY — 30RAP010-030 (SI) LEGEND LITERS/SECOND 1 — 30RAP010 4 — 30RAP020 2 — 30RAP015 5 — 30RAP025 3 — 30RAP018 6 — 30RAP030 a30-5136a UNIT PRESSURE DROP — DUAL PUMP HYDRONIC PACKAGE, 60 HZ ONLY — 30RAP035-060 (SI) 11 &...
  • Page 42 Performance data (cont) UNIT PRESSURE DROP — DUAL PUMP HYDRONIC PACKAGE, 60 HZ ONLY — 30RAP070-090 (SI) LEGEND 1 — 30RAP070 2 — 30RAP080 LITERS/SECOND 3 — 30RAP090 a30-5355 UNIT PRESSURE DROP — DUAL PUMP HYDRONIC PACKAGE, 60 HZ ONLY — 30RAP100-150 (SI) LITERS/SECOND LEGEND 1 —...
  • Page 43 PUMP CURVE I FOR HYDRONIC PACKAGE, 60 HZ ONLY — SINGLE PUMP 1.5 Hp, DUAL PUMP 1.5 Hp, SINGLE PUMP 3.0 Hp, DUAL PUMP 3.0 Hp, SINGLE PUMP HIGH HEAD 3.0 Hp, DUAL PUMP HIGH HEAD 3.0 Hp — 30RAP010-060 UNITS HEAD (m) ft 3500 RPM 5.25 in...
  • Page 44 Performance data (cont) PUMP CURVE II FOR HYDRONIC PACKAGE, 60 HZ ONLY — SINGLE PUMP 5.0 Hp, DUAL PUMP 5.0 Hp — 30RAP010-030 UNITS HEAD (m) ft 3500 RPM 7.00 in (61.0) 200 6.50 in (48.8) 160 6.00 in 5.50 in (36.6) 120 10 hp 5.00 in...
  • Page 45 PUMP CURVE III FOR HYDRONIC PACKAGE, 60 HZ ONLY — SINGLE PUMP 5.0 Hp, DUAL PUMP 5.0 Hp, SINGLE PUMP HIGH HEAD 5.0 Hp, DUAL PUMP HIGH HEAD 5.0 Hp — 30RAP035-060 UNITS Head (m) ft 3500 RPM 6.19 in (45.7) 150 5.63 in (36.6) 120...
  • Page 46 Performance data (cont) PUMP CURVE IV FOR HYDRONIC PACKAGE, 60 HZ ONLY — SINGLE PUMP 7.5 Hp, DUAL PUMP 7.5 Hp, SINGLE PUMP 10.0 Hp, DUAL PUMP 10.0 Hp — 30RAP035-060 UNITS Head (m) ft 3500 RPM 7.00 in (61.0) 200 6.50 in (48.8) 160 6.00 in...
  • Page 47 PUMP CURVE V FOR HYDRONIC PACKAGE, 60 HZ ONLY — SINGLE PUMP 3 Hp, SINGLE PUMP 5 Hp — 30RAP070-100 UNITS Head (m) ft 4.75 in. (21.3) 70 3500 RPM 4.38 in. (18.3) 60 (15.2) 50 4.00 in. (12.2) 40 3.63 in.
  • Page 48 Performance data (cont) PUMP CURVE VI FOR HYDRONIC PACKAGE, 60 HZ ONLY — SINGLE PUMP 7.5 Hp, SINGLE PUMP 10 Hp, SINGLE PUMP 15 Hp — 30RAP070-100 UNITS Head (m) ft 3500 RPM 6.50 in. (45.7) 150 6.13 in. 20 hp 5.75 in.
  • Page 49 PUMP CURVE VII FOR HYDRONIC PACKAGE, 60 HZ ONLY — DUAL PUMP 3 Hp — 30RAP070 UNITS Head Pressure 1750 RPM (m) ft of fluid 8.19 in 8.15 in (18.3) 60 7.30 in (14.6) 48 6.50 in (11.0) 36 6.00 in 7.5 hp 5 hp (7.3) 24...
  • Page 50 Performance data (cont) PUMP CURVE VIII FOR HYDRONIC PACKAGE, 60 HZ ONLY — DUAL PUMP 5 Hp, DUAL PUMP 7.5 Hp, DUAL PUMP 10 Hp, DUAL PUMP 15 Hp — 30RAP070-150 UNITS Head Pressure (m) ft of fluid 3500 RPM Flow Rate a30-5729 water, specific gravity = 1.00...
  • Page 51 PUMP CURVE IX FOR HYDRONIC PACKAGE, 60 HZ ONLY — DUAL PUMP 7.5 Hp, DUAL PUMP 10 Hp — 30RAP070 UNITS Head Pressure 3500 RPM (m) ft of fluid 6.19 in (45.7) 150 5.90 in (36.6) 120 5.25 in 15 hp (27.4) 90 4.50 in 10 hp...
  • Page 52 Performance data (cont) PUMP CURVE X FOR HYDRONIC PACKAGE, 60 HZ ONLY — SINGLE PUMP 5 HP, SINGLE PUMP 7.5 HP, SINGLE PUMP 10 HP, SINGLE PUMP 15 HP — 30RAP115,130 UNITS Head (m) ft 3500 RPM 6.19 in (48.8) 160 5.63 in (36.6) 120 5.25 in...
  • Page 53 PUMP CURVE XI FOR HYDRONIC PACKAGE, 60 HZ ONLY — SINGLE PUMP 5 HP, SINGLE PUMP 7.5 HP — 30RAP150 UNIT Head (m) ft 1750 RPM (21.3) 70 8.19 in (18.3) 60 7.50 in (15.2) 50 7.00 in 6.50 in (12.2) 40 15 hp 6.00 in...
  • Page 54 Performance data (cont) PUMP CURVE XII FOR HYDRONIC PACKAGE, 60 HZ ONLY — SINGLE PUMP 10 HP, SINGLE PUMP 15 HP — 30RAP150 UNIT Head (m) ft 3500 RPM 6.19 in (42.7) 140 (36.6) 120 5.63 in 5.25 in (30.5) 100 4.88 in (24.4) 80 4.50 in...
  • Page 55 STORAGE TANK PRESSURE DROP CURVES 100.0 a30-4882 30RAP035-060 10.0 30RAP010-030 1000 ACCESSORY TANK FLOW RATE (gpm) 100.0 a30-4883 30RAP035-060 10.0 30RAP010-030 10.0 ACCESSORY TANK FLOW RATE (L/s)
  • Page 56: Typical Piping And Wiring

    Typical piping and wiring 30RAP UNITS WITHOUT HYDRONIC PACKAGE (SIZE 030 SHOWN) FIELD CONTROL AIR FLOW POWER WIRING SUPPLY EXPANSION TANK VALVE PRESSURE GAGE VIBRATION FLOW ELIMINATOR GATE VALVE LEGEND SHUT OFF VALVES Airflow Through Condenser Power Wiring PUMP HEAT TAPE INSULATION IS RECOMMENDED ON ALL EXPOSED PIPING Chilled Water Piping IF AMBIENT TEMPERATURE <32 F (0 C) AND NO ANTIFREEZE SOLUTION IS IN SYSTEM NOTES:...
  • Page 57 30RAP UNITS WITHOUT HYDRONIC PACKAGE (SIZE 060 SHOWN) FIELD POWER SUPPLY EXPANSION TANK VALVE PRESSURE VIBRATION GAGE ELIMINATOR FLOW GATE VALVE SHUT OFF VALVES VIBRATION ELIMINATOR GATE VALVE FLOW LEGEND PUMP Airflow Through Condenser Power Wiring Chilled Water Piping HEAT TAPE INSULATION IS RECOMMENDED ON ALL EXPOSED PIPING IF AMBIENT TEMPERATURE <32 F (0 C) AND NO ANTIFREEZE SOLUTION IS IN SYSTEM NOTES: 1.
  • Page 58 Typical piping and wiring (cont) 30RAP UNITS WITHOUT HYDRONIC PACKAGE FOR SIZES 070 AND LARGER (SIZE 070-090 SHOWN) FIELD CONTROL POWER WIRING SUPPLY AIR FLOW EXPANSION TANK VALVE PRESSURE GAGE GATE VALVE a30-5728 PUMP VIBRATOR ELIMINATOR SHUT OFF HEAT TAPE INSULATION RECOMMENDED ON ALL EXPOSED PIPING VALVES IN AMBIENT TEMPERATURE <32 F (0 C) AND NO ANTIFREEZE SOLUTION IS IN SYSTEM LEGEND...
  • Page 59 TYPICAL PIPING DIAGRAM ON 30RAP UNITS WITH HYDRONIC PACKAGE a30-4871 LEGEND 1 — Strainer (40 Mesh)/Blow-Down Valve 8 — Flow Switch 2 — Expansion Tank (sizes 010 - 060 only) 9 — Balance Valve/Drain Plug 3 — Pump 10 — Pressure Relief 4 —...
  • Page 60: Electrical Data

    Electrical data 30RAP ELECTRICAL DATA — SINGLE POINT NO HYDRONIC PACKAGE (UNIT SIZES 010-060) NO HYDRONIC PACKAGE NO HYDRONIC PACKAGE UNIT VOLTAGE POWER STANDARD LOW-SOUND AEROACOUSTIC™ FAN OPTIONAL VALUE SOUND FANS UNIT SUPPLY Supplied 30RAP V-Hz MOCP Fuse MOCP Fuse REQD.
  • Page 61 30RAP ELECTRICAL DATA — SINGLE POINT NO HYDRONIC PACKAGE (UNIT SIZES 070-150) NO HYDRONIC PACKAGE NO HYDRONIC PACKAGE UNIT VOLTAGE POWER STANDARD LOW-SOUND AEROACOUSTIC™ FAN OPTIONAL VALUE SOUND FANS UNIT SUPPLY Supplied 30RAP V-Hz MOCP Fuse MOCP Fuse REQD. (3 Ph) Size Size 208/230-60...
  • Page 62 Electrical data (cont) 30RAP ELECTRICAL DATA (cont) DUAL POINT LOW SOUND AEROACOUSTIC™ FAN NO HYDRONIC PACKAGE UNIT VOLTAGE CIRCUIT 1 CIRCUIT 2 UNIT Supplied V-Hz Rec Fuse Rec Fuse 30RAP MOCP MOCP (3 Ph) Size Size 208/230-3-60 155.6 425.8 181.4 451.6 380-3-60 96.0...
  • Page 63 30RAP ELECTRICAL DATA (cont) DUAL POINT OPTIONAL VALUE SOUND FAN NO HYDRONIC PACKAGE UNIT VOLTAGE CIRCUIT 1 CIRCUIT 2 UNIT Supplied V-Hz 30RAP MOCP Fuse MOCP Fuse (3 Ph) Size Size 208/230-3-60 158.6 428.8 181.4 451.6 380-3-60 96.0 249.5 110.5 264.0 380/415-3-50 77.0...
  • Page 64 Electrical data (cont) 30RAP ELECTRICAL DATA (cont) SINGLE POINT HYDRONIC PACKAGE WITH STANDARD LOW-SOUND AEROACOUSTIC™ FAN (60 Hz ONLY) PUMP SIZE 1.5 hp PUMP SIZE 3.0 hp PUMP SIZE 5.0 hp 30RAP UNIT VOLTAGE SIZE V-Hz (3 Ph) MOCP REC FUSE MOCP REC FUSE MOCP...
  • Page 65 30RAP ELECTRICAL DATA (cont) SINGLE POINT HYDRONIC PACKAGE WITH STANDARD LOW-SOUND AEROACOUSTIC™ FAN (60 Hz ONLY) (cont) PUMP SIZE 7.5 hp PUMP SIZE 10.0 hp PUMP SIZE 15.0 hp VOLTAGE 30RAP UNIT SIZE V-Hz (3 Ph) MOCP REC FUSE MOCP REC FUSE MOCP REC FUSE...
  • Page 66 Electrical data (cont) 30RAP ELECTRICAL DATA (cont) DUAL POINT HYDRONIC PACKAGE WITH STANDARD LOW-SOUND AEROACOUSTIC™ FAN (60 Hz ONLY) PUMP SIZE 3.0 hp PUMP SIZE 3.0 hp 30RAP UNIT VOLTAGE CIRCUIT 1 CIRCUIT 2 SIZE V-Hz (3 Ph) MOCP REC FUSE MOCP REC FUSE 208/230-3-60...
  • Page 67 DUAL POINT HYDRONIC PACKAGE WITH STANDARD LOW-SOUND AEROACOUSTIC™ FAN (60 Hz ONLY) (cont) PUMP SIZE 10.0 hp PUMP SIZE 10.0 hp 30RAP UNIT VOLTAGE CIRCUIT 1 CIRCUIT 2 SIZE V-Hz (3 Ph) MOCP REC FUSE MOCP REC FUSE 208/230-3-60 155.6 425.8 206.4 476.6...
  • Page 68 Electrical data (cont) 30RAP ELECTRICAL DATA (cont) SINGLE POINT HYDRONIC PACKAGE WITH OPTIONAL VALUE SOUND FANS (60 Hz ONLY) PUMP SIZE 1.5 hp PUMP SIZE 3.0 hp PUMP SIZE 5.0 hp 30RAP UNIT VOLTAGE SIZE V-Hz (3 Ph) MOCP REC FUSE MOCP REC FUSE MOCP...
  • Page 69 30RAP ELECTRICAL DATA (cont) SINGLE POINT HYDRONIC PACKAGE WITH OPTIONAL VALUE SOUND FANS (60 Hz ONLY) (cont) PUMP SIZE 7.5 hp PUMP SIZE 10.0 hp PUMP SIZE 15.0 hp 30RAP UNIT VOLTAGE SIZE V-Hz (3 Ph) MOCP REC FUSE MOCP REC FUSE MOCP REC FUSE...
  • Page 70 Electrical data (cont) 30RAP ELECTRICAL DATA (cont) DUAL POINT HYDRONIC PACKAGE WITH OPTIONAL VALUE SOUND FANS (60 Hz ONLY) PUMP SIZE 3.0 hp PUMP SIZE 3.0 hp 30RAP UNIT VOLTAGE CIRCUIT 1 CIRCUIT 2 SIZE V-Hz (3 Ph) MOCP REC FUSE MOCP REC FUSE 208/230-3-60...
  • Page 71 30RAP ELECTRICAL DATA (cont) DUAL POINT HYDRONIC PACKAGE WITH OPTIONAL VALUE SOUND FANS (60 Hz ONLY) (cont) PUMP SIZE 10.0 hp PUMP SIZE 10.0 hp 30RAP UNIT VOLTAGE CIRCUIT 1 CIRCUIT 2 SIZE V-Hz (3 Ph) MOCP REC FUSE MOCP REC FUSE 208/230-3-60 158.6...
  • Page 72 Electrical data (cont) FAN ELECTRICAL DATA FAN ELECTRICAL DATA Single Point Standard Low-Sound AeroAcoustic™ Fans Single Point Standard Low-Sound AeroAcoustic™ Fans Unit Sizes 010-060 Unit Sizes 070-150 STANDARD CONDENSER STANDARD CONDENSER FANS FANS UNIT UNIT VOLTAGE UNIT UNIT VOLTAGE 30RAP V-Hz (3 Ph) 30RAP V-Hz (3 Ph)
  • Page 73 FAN ELECTRICAL DATA FAN ELECTRICAL DATA Single Point Optional Value Sound Fans Single Point Optional Value Sound Fans Unit Sizes 010-060 Unit Sizes 070-150 OPTIONAL CONDENSER FANS OPTIONAL CONDENSER FANS UNIT UNIT VOLTAGE UNIT UNIT VOLTAGE 30RAP V-Hz (3 Ph) 30RAP V-Hz (3 Ph) Quantity...
  • Page 74 Electrical data (cont) PUMP ELECTRICAL DATA (60 Hz ONLY) 30RAP SIZE PUMP OPTION PUMP SIZE PUMP RPM UNIT VOLTAGE V-Hz (3 Ph) FLA (each) 3500 208/230-60 3500 380-60 2, 9 1.5 HP 3500 460-60 3500 575-60 3500 208/230-60 3500 380-60 3, 4, B, C 3.0 HP 3500...
  • Page 75 FIELD WIRING SIZES 30RAP MAXIMUM NUMBER HIGH SCCR FUSE CONNECTION TYPE MCA RANGE WIRE SIZE RANGE UNIT SIZES OF WIRES PER PHASE TYPE MCA up to 175 14 AWG to 2/0 AWG J, T, RK1, RK5, G, CC 010-060 MCA 175.1 to 335 6 AWG to 400 kcmil J, T, RK1, RK5, G, CC TERMINAL BLOCK...
  • Page 76 Electrical data (cont) COMPRESSOR ELECTRICAL DATA SINGLE/DUAL POINT Unit Sizes 010-060 CIRCUIT* NUMBER OF UNIT UNIT VOLTAGE COMPRESSORS CIRCUIT A CIRCUIT B 30RAP V-Hz (3 Ph) PER CIRCUIT 208/230-60 48.1 — — 380-60 23.7 — — 460-60 18.6 — — 575-60 14.7 —...
  • Page 77 COMPRESSOR ELECTRICAL DATA SINGLE/DUAL POINT Unit Sizes 070-150 CIRCUIT* NUMBER OF UNIT UNIT VOLTAGE COMPRESSORS CIRCUIT A CIRCUIT B 30RAP V-Hz (3 Ph) PER CIRCUIT 208/230-60 55.8 55.8 380-60 34.0 34.0 380/415-50 26.9 26.9 460-60 26.9 26.9 575-60 23.7 23.7 208/230-60 51.3 55.8...
  • Page 78: Controls

    Controls Microprocessor — The ComfortLink microprocessor microprocessor uses these inputs to control capacity, the controls overall unit operation. Its central executive routine electronic expansion valve, and fan cycling. controls a number of processes simultaneously. These • Saturated condensing temperature include internal timers, reading inputs, analog to digital •...
  • Page 79 tend to remain on as they vary to deliver the correct capac- Low-temperature override — This feature prevents ity step. LCWT (leaving chilled fluid temperature) from overshooting the set point and possibly causing a nuisance STANDARD CAPACITY CONTROL STEPS trip-out by the freeze protection. UNIT STANDARD High-temperature override —...
  • Page 80 Controls (cont) Accessory controls — Demand can be limited by con- of each sensor and switch in chiller, and allows observer to trolling the chiller capacity through the demand limit con- check for proper operation of fans and compressors. trol (the energy management module is required for this Default settings —...
  • Page 81: Typical Control Wiring Schematic

    Typical control wiring schematic a30-5514...
  • Page 82: Application Data

    Application data Chiller location and clearances mance as long as the remaining three sides are unrestricted. Acceptable clearance on the side with a con- The 30RAP unit must be installed outdoors. trol box can be reduced to 4 ft (1.3 m) due to NEC Do not locate near sound sensitive areas without proper (National Electric Code, U.S.A.) regulations, without sacri- acoustic consideration.
  • Page 83 supplied). If pumps are not dedicated for each chiller, then STRAINER GUIDANCE AND RECOMMENDATIONS isolation valves are required. Each chiller must open and CHILLER MODEL HEAT EXCHANGER TYPE: close its own isolation valve through the unit control (the 30RAP BRAZED PLATE valve must be connected to the pump outputs).
  • Page 84 Application data (cont) for multiple speeds are programmed into the speed-con- BYPASS FLOW troller memory. The pre-programmed information includes power, pressure and flow throughout the entire range of the pump. During chiller operation, the power and speed of the pump are monitored. This enables the controller to establish the hydraulic performance, and to position the pump's head-flow characteristic.
  • Page 85 providing additional unloading steps is employed. The min- Storage tank weight (water weight included) is as follows: imum fluid in circulation must equal or exceed the values in 30RAP010,015 1673 lb (759 kg) the following table. Note that in process cooling applica- 30RAP018-030 2193 lb (995 kg) tions, or for operation at ambient temperatures below...
  • Page 86: Low Ambient Temperature Operation

    Application data (cont) MINIMUM AND MAXIMUM COOLER FLOW RATES 30RAP MINIMUM COOLER FLOW MAXIMUM COOLER FLOW MINIMUM COOLER FLOW MAXIMUM COOLER FLOW SIZE RATE (gpm)* RATE (gpm) RATE (l/s)* RATE (l/s) 10.3 11.7 13.2 14.4 15.8 17.0 19.6 22.1 24.1 28.0 31.7 10.0...
  • Page 87: Water System Cleaning

    It is recommended that isolation (shutoff) valves be placed WATER QUALITY CHARACTERISTICS AND LIMITATIONS exterior to the unit to allow removal and service of the entire pump assembly, if necessary. Also, if the unit is iso- WATER CHARACTERISTIC QUALITY LIMITATION lated with valves, a properly sized pressure relief valve Alkalinity (HCO 70 –...
  • Page 88: Remote On-Off Control

    Application data (cont) surfaces. Unlike brittle phenolic dip and bake coatings, e- VFD configuration on sizes 070-150, as described in Vari- coat provides superior protection with unmatched flexibili- able Cooler Flow Rates section. ty, edge coverage, metal adhesion, thermal performance Pump flow can be reduced by using the factory-supplied and most importantly, corrosion resistance.
  • Page 89 Generally speaking, this is the best place to install an air that free air can be moved to the point of separation. Gen- separator, if possible. erally, a water velocity of at least 2 ft per second (0.6 m per second) will keep free air entrained and prevent it from 1.
  • Page 90: Guide Specifications

    Guide specifications sound capability shall submit octave band Outdoor 50/60 Hz Air-Cooled Liquid Chiller data and sound power data as measured HVAC Guide Specifications according to AHRI 370 as confirmation of unit Size Range: 10 to 150 Nominal Tons (60 Hz) sound characteristics.
  • Page 91 F. Condenser: minute to prevent excessive demand spikes at start-up. ® 1. Coil shall air-cooled Novation heat e. Seven-day time schedule. exchanger technology with microchannel (MCHX) coils and shall have a series of flat f. Leaving chilled fluid temperature reset from tubes containing a series of multiple, parallel return fluid and outside air temperature.
  • Page 92 Guide specifications (cont) b) Diagnostics shall include the ability 3. Shafts shall have inherent corrosion resistance. to review a list of the 20 most recent 4. Fan blades shall be statically and dynamically alarms with clear language descrip- balanced. tions of the alarm event. Display of 5.
  • Page 93 d. Fluid expansion tank (sizes 010-060) shall be RTU protocol. Optional protocols available factory installed within the chiller cabinet should include BACnet and LonWorks. insulates, pre-charged and rated for a maxi- e. The control shall have the following addi- working pressure psig tional features: Sensorless override for BMS,...
  • Page 94 Guide specifications (cont) thickness of 0.8 to 1.2 mil with top coat up to minimum 1000 and 250 hours respec- having a uniform dry film thickness from 1.0 tively (ASTM D2247-92 and ASTM D870- to 2.0 mil on all external coil surface areas 92).
  • Page 95 reset, cooling set point or demand limit control; ANSI/EIA-709.1). Field programming shall be 2-point demand limit control (from 15% to required. 100%) activated by a remote contact closure; 14. Navigator™ Hand Held Display: and discrete input for “Ice Done” indication for a.
  • Page 96 19. Ultra-Low Sound: 22. Digital Compressor Option (Sizes 010-090 only): Shall provide sound blankets around each Shall provide a factory-installed digital com- compressor in conjunction with low-sound pressor to provide incremental steps for Aero-Acoustic™ fans to provide significant tighter temperature control (not available on chiller sound reduction.

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