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VALSTEAM ADCA ADCAmat ECRUV Installation And Maintenance Instructions Manual

Electric condansate recovery units
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ECRUV
INSTALLATION AND MAINTENANCE INSTRUCTIONS
VALSTEAM ADCA
Produced in accordance with Sound Engineering Practices of the European PED - Pressure Equipment Directive.
ELECTRIC CONDANSATE
RECOVERY UNITS
We reserve the right to change the design and material of this product without notice.
ADCA
IMI ECRUV.10 E 02.20

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  • Page 1 ELECTRIC CONDANSATE RECOVERY UNITS INSTALLATION AND MAINTENANCE INSTRUCTIONS VALSTEAM ADCA We reserve the right to change the design and material of this product without notice. IMI ECRUV.10 E 02.20 Produced in accordance with Sound Engineering Practices of the European PED - Pressure Equipment Directive.

  • Page 2: General Information

    GENERAL INFORMATION • These instructions must be carefully read before performing any work involving VALSTEAM ADCA products. Failure to observe these instructions may result in hazardous situations. • These instructions describe the entire life cycle of the product. Keep them in a location that is accessible to every user and make these instructions available to every new owner of the product.

  • Page 3: Table Of Contents

    9.2.1. Water level alarms 9.2.2. Pump trip test and RCCB functionality test 10. TROUBLESHOOTING 11. DISPOSAL 12. RETURNING PRODUCTS ANNEX A VALSTEAM ADCA IMI ECRUV.10 E 02.20 Produced in accordance with Sound Engineering Practices of the European PED - Pressure Equipment Directive.

  • Page 4: Safety Information

    This includes checking application, material suitability, process medium, pressure and temperature as well as their respective limiting values. VALSTEAM ADCA does not assume any responsibility for damage resulting from inappropriate use of the product, damage caused by external stresses or any other external factors.

  • Page 5: Qualification Of Personnel

    Unauthorized modifications to the product. If the product is to be used for an application or with a fluid other than the one it was designed for, contact VALSTEAM ADCA. 1.3. Qualification of personnel Handling, installation, operation and maintenance work must be carried out by fully trained and qualified personnel, capable of judging the work which they are assigned to perform and recognizing potentially hazardous situations.

  • Page 6: General Safety Notes

    Do not use the product with mediums other than the ones it was designed for. Check section 1.2 - Intended Use. • Prevent medium contamination. VALSTEAM ADCA IMI ECRUV.10 E 02.20 Produced in accordance with Sound Engineering Practices of the European PED - Pressure Equipment Directive.
  • Page 7 • Assess the risk associated with the handling task. • Use adequate handling methods and appropriate auxiliary handling equipment. VALSTEAM ADCA IMI ECRUV.10 E 02.20 Produced in accordance with Sound Engineering Practices of the European PED - Pressure Equipment Directive.

  • Page 8: Product Information

    ADCA. 2. PRODUCT INFORMATION The ADCAMAT ECRUV series of vertical electric condensate recovery units are recommended in the transfer of high-temperature water such as hot condensate, to a higher elevation or pressure. The standard models are designed for low loads up to 4 m3/h and are composed by: •...
  • Page 9 508 369 160 150 890 500 1050 540 980 974 569 405 255 360 359 1725 14 NOTE In case of special versions contact the manufacturer for its specific IMI – Installation and Maintenance Instructions. VALSTEAM ADCA IMI ECRUV.10 E 02.20 Produced in accordance with Sound Engineering Practices of the European PED - Pressure Equipment Directive.

  • Page 10: Principle Of Operation

    VALSTEAM ADCA IMI ECRUV.10 E 02.20 Produced in accordance with Sound Engineering Practices of the European PED - Pressure Equipment Directive.

  • Page 11: Certification

    Serial number and year of manufacturing (e.g. Reg.:17483/19) • CE Marking (when applicable – see section 2.2 – Certification) VALSTEAM ADCA IMI ECRUV.10 E 02.20 Produced in accordance with Sound Engineering Practices of the European PED - Pressure Equipment Directive.

  • Page 12: Technical Data

    Do not store the product for more than 12 months. • If for any reason the product must be stored for longer periods of time contact VALSTEAM ADCA. VALSTEAM ADCA IMI ECRUV.10 E 02.20 Produced in accordance with Sound Engineering Practices of the European PED - Pressure Equipment Directive.
  • Page 13 The unit is stored inside a wooden box and protected with plastic film as it leaves VALSTEAM ADCA. The wooden box contains relevant information written on it. Pay attention to this information, particularly the center of mass, and take it into account before handling, lifting and transporting.

  • Page 14: Installation

    (e.g. concrete, wooden floor, etc.). • The product is not damaged. VALSTEAM ADCA IMI ECRUV.10 E 02.20 Produced in accordance with Sound Engineering Practices of the European PED - Pressure Equipment Directive.

  • Page 15: Installation Procedure

    Ensure the overflow is directed to a safe drain point or gutter. • Ensure the open vent is directed to a safe location. VALSTEAM ADCA IMI ECRUV.10 E 02.20 Produced in accordance with Sound Engineering Practices of the European PED - Pressure Equipment Directive.

  • Page 16: Wiring

    3. After commissioning into service make sure the control panel enclosure is properly closed. 4. Perform an electrical safety check before commencing the start-up procedure. VALSTEAM ADCA IMI ECRUV.10 E 02.20 Produced in accordance with Sound Engineering Practices of the European PED - Pressure Equipment Directive.

  • Page 17: Start-Up

    • A safety check was performed by qualified personnel. Checking for leaks, structural damage and integrity of system components. VALSTEAM ADCA IMI ECRUV.10 E 02.20 Produced in accordance with Sound Engineering Practices of the European PED - Pressure Equipment Directive.

  • Page 18: Start-Up Procedure

    H-Q pump characteristic curve is achieved, thus reducing possible cavitation and noise. VALSTEAM ADCA IMI ECRUV.10 E 02.20 Produced in accordance with Sound Engineering Practices of the European PED - Pressure Equipment Directive.

  • Page 19: Operation

    3. Press the pump ‘Stop’ button, the ‘Start’ illuminated buttons LED indicators should turn off. Turn off the electrical power supply and ensure the incoming isolator switch VALSTEAM ADCA IMI ECRUV.10 E 02.20 Produced in accordance with Sound Engineering Practices of the European PED - Pressure Equipment Directive.

  • Page 20: Parts List

    Metal frame Vessel Ball valve Electric pump Check valve Thermometer Conductive switches (multipoint detection) Control panel Thermal insulation Overflow VALSTEAM ADCA IMI ECRUV.10 E 02.20 Produced in accordance with Sound Engineering Practices of the European PED - Pressure Equipment Directive.

  • Page 21: Maintenance

    6. When reinstalling individual components, make sure all gasket faces are clean and always use a new gasket. Tighten cover bolts uniformly in a crisscross sequence. VALSTEAM ADCA IMI ECRUV.10 E 02.20 Produced in accordance with Sound Engineering Practices of the European PED - Pressure Equipment Directive.

  • Page 22: Safety Device Testing

    A functionality test should also be performed on the RCCB (Residual Current Circuit Breaker) by pressing the test button usually marked with the letter ‘T’. VALSTEAM ADCA IMI ECRUV.10 E 02.20 Produced in accordance with Sound Engineering Practices of the European PED - Pressure Equipment Directive.

  • Page 23: Troubleshooting

    (PVC, PTFE, PP, PVDF, FKM, NBR, etc.). Do not dispose of components and hazardous substances together with household waste. VALSTEAM ADCA IMI ECRUV.10 E 02.20 Produced in accordance with Sound Engineering Practices of the European PED - Pressure Equipment Directive.

  • Page 24: Returning Products

    VALSTEAM ADCA personnel. • Information regarding any hazards or precautionary measures to be considered must be provided in writing when returning products to VALSTEAM ADCA. • Health and Safety information sheets relating to any substances identified as hazardous or potentially hazardous must be provided outside the packaging.

  • Page 25: Annex A

    Zona Ind. da Guia, Pav.14 - Brejo 3105-467 GUIA PB – PORTUGAL A VALSTEAM ADCA ENGINEERING, SA com Sistema de Gestão da Qualidade segundo NP EN ISO 9001 garante e declara que o equipamento sob pressão; VALSTEAM ADCA ENGINEERING, SA with Quality Management System according to NP EN ISO 9001, ensures and declares that the pressure equipment: UNIDADE ELÉTRICA DE RECUPERAÇÃO DE CONDENSADO...

This manual is also suitable for:

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