Philips PSG7300 Service Manual
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Philips PSG7300 Service Manual

Philips PSG7300 Service Manual

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PERFECT CARE 7000 SERIES
STEAM GENERATOR
PSG7200 / PSG7300
Published by Philips Domestic Appliances
Page 1 of 77
Document No. : CSW-07-078-24088
For internal use only

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  • Page 1 PERFECT CARE 7000 SERIES STEAM GENERATOR PSG7200 / PSG7300 Published by Philips Domestic Appliances Page 1 of 77 Document No. : CSW-07-078-24088 For internal use only...

  • Page 2: Table Of Contents

    14.2 Consumer Replaceable Part .......................... 74 14.3 Exploded View Iron (HE) ..........................75 14.4 Exploded View Stand (HE) ..........................76 15. Revision History ..............................77 Published by Philips Domestic Appliances Page 2 of 77 Document No. : CSW-07-078-24088 For internal use only...

  • Page 3: Product Information

    Product (W x H x L): 240 x 288 x 444mm • Total weight with Packaging: 6.4 Kg • Weight of Iron: 1.02 Kg • Weight of Iron + Base: 4.66 Kg Published by Philips Domestic Appliances Page 3 of 77 Document No. : CSW-07-078-24088 For internal use only...

  • Page 4: Product Matrix

    <= 2 min <= 2 min <= 2 min OptimalTEMP Auto shutt-off Calc solution Easy De-Calc Plus Easy De-Calc Plus Easy De-Calc Plus Published by Philips Domestic Appliances Page 4 of 77 Document No. : CSW-07-078-24088 For internal use only...

  • Page 5: Repair Instructions

    Loose part Check that there are no loose parts such as extra screws in the product that can cause short circuit or product malfunction. Published by Philips Domestic Appliances Page 5 of 77 Document No. : CSW-07-078-24088 For internal use only...

  • Page 6: Troubleshooting Guide

    Power PCBA for LE Replace Power PCBA (Amber) blinking alternatively (Iron thermistor sensing is not Boiler Assy Clamp okay) Soleplate Assy Replace Soleplate Assy Published by Philips Domestic Appliances Page 6 of 77 Document No. : CSW-07-078-24088 For internal use only...
  • Page 7 Tank-empty detection function fault, Water Tank Assy Replace Water Tank Assy Please refer application operation Hall Sensor PCBA Replace Hall Sensor PCBA error code Published by Philips Domestic Appliances Page 7 of 77 Document No. : CSW-07-078-24088 For internal use only...
  • Page 8 Replace Pump Assy No Pumping Trigger Replace Trigger Power PCBA Replace Power PCBA All the Plastic/rubber Parts Misuse Replace the affected plastic part damage/broken/torn Published by Philips Domestic Appliances Page 8 of 77 Document No. : CSW-07-078-24088 For internal use only...
  • Page 9 Power LED (White) & Calc LED (Amber) Fast Blink (400ms) Iron & Base Communication Error Power LED Calc LED Zero-X Error Sys tem i n off mode HE/LE Published by Philips Domestic Appliances Page 9 of 77 Document No. : CSW-07-078-24088 For internal use only...

  • Page 10: Before Starting Fmt

    Power meter in place to monitor system power • DUT should be power off before starting test, AC power cord not plugged to power socket 5.2 HE Version: Published by Philips Domestic Appliances Page 10 of 77 Document No. : CSW-07-078-24088 For internal use only...

  • Page 11: Le Version

    5.3 LE Version: Published by Philips Domestic Appliances Page 11 of 77 Document No. : CSW-07-078-24088 For internal use only...

  • Page 12: Perform Fmt (He)

    6. Perform FMT (HE) Published by Philips Domestic Appliances Page 12 of 77 Document No. : CSW-07-078-24088 For internal use only...

  • Page 13: Perform Fmt (Le)

    7. Perform FMT (LE) Published by Philips Domestic Appliances Page 13 of 77 Document No. : CSW-07-078-24088 For internal use only...

  • Page 14: Wiring Diagram

    8. Wiring Diagram Iron (HE) Published by Philips Domestic Appliances Page 14 of 77 Document No. : CSW-07-078-24088 For internal use only...
  • Page 15 Stand HE Published by Philips Domestic Appliances Page 15 of 77 Document No. : CSW-07-078-24088 For internal use only...

  • Page 16: Tools & Special Instructions Disassembly And Assembly

    When crimping at the Boiler side (Water Inlet), ensure correct position of INOX CLAMP to prevent Rubber Hose damage/torn. INOX CLAMP must positioned in the middle of tape & distance from stopper 1~2mm per picture below. Published by Philips Domestic Appliances Page 16 of 77 Document No. : CSW-07-078-24088...
  • Page 17 CAUTION #1: The torque wrench engagement is allowed ONLY at the yellow box locations in below picture. CAUTION #2: Ensure torque wrench jaw does not contact the solenoid body. Published by Philips Domestic Appliances Page 17 of 77 Document No. : CSW-07-078-24088...

  • Page 18: Disassembly Instructions For Top Five Service Parts

    A. Remove the Water Tank Assy (25) & Turn the Rinse Cap Assy anticlockwise to remove (22) Take out Rinse Bush B. Lift up the Tray rubber and unscrew L (3x) to remove Tray Assy (17) Published by Philips Domestic Appliances Page 18 of 77 Document No. : CSW-07-078-24088 For internal use only...
  • Page 19 D. Unscrew N (6x) from Stand Bottom Assy (3) E. Slide up and remove the Tray Assy (17) Published by Philips Domestic Appliances Page 19 of 77 Document No. : CSW-07-078-24088 For internal use only...
  • Page 20 F. Remove De-air tube from the hose connector as shown. G. Remove the Stand Top Assy (13) Remove all the wires and quick connectors from PCBA & Pump Assy as shown Published by Philips Domestic Appliances Page 20 of 77 Document No. : CSW-07-078-24088...
  • Page 21 H. Unscrew O (2x) from Stand Bottom Assy Unplug connectors and Unscrew P (3x) from Light Guide Assy (19) Take out PCBA Assy (33) from Light Guide Assy (19) Published by Philips Domestic Appliances Page 21 of 77 Document No. : CSW-07-078-24088...

  • Page 22: Disassembly Instructions - Pump Assy (Stand Side)

    A. Remove the Water Tank Assy (25) & Turn the Rinse Cap Assy anticlockwise to remove (22) Take out Rinse Bush B. Lift up the Tray rubber and unscrew L (3x) to remove Tray Assy (17) Published by Philips Domestic Appliances Page 22 of 77 Document No. : CSW-07-078-24088 For internal use only...
  • Page 23 C. Turn over the set and unscrew M (2x) from Stand Top Assy (13) D. Unscrew N (6x) from Stand Bottom Assy (3) E. Slide up and remove the Tray Assy (17) Published by Philips Domestic Appliances Page 23 of 77 Document No. : CSW-07-078-24088...
  • Page 24 G. Remove the Stand Top Assy (13) H. Unplug inlet tube from water inlet coupling and remove wires from Pump Assy & Remove Braided tube Inox clamp from Boiler Assy as shown Published by Philips Domestic Appliances Page 24 of 77 Document No. : CSW-07-078-24088...
  • Page 25 Turn the set and push the pump support towards the slot and remove the Pump Assy Published by Philips Domestic Appliances Page 25 of 77 Document No. : CSW-07-078-24088 For internal use only...

  • Page 26: Disassembly Instructions - E-Valve (Stand Side)

    A. Remove the Water Tank Assy (25) & Turn the Rinse Cap Assy anticlockwise to remove (22) Take out Rinse Bush B. Lift up the Tray rubber and unscrew L (3x) to remove Tray Assy (17) Published by Philips Domestic Appliances Page 26 of 77 Document No. : CSW-07-078-24088 For internal use only...
  • Page 27 C. Turn over the set and unscrew M (2x) from Stand Top Assy (13) D. Unscrew N (6x) from Stand Bottom Assy (3) E. Slide up and remove the Tray Assy (17) Published by Philips Domestic Appliances Page 27 of 77 Document No. : CSW-07-078-24088...
  • Page 28 F. Remove the De-air tube from the hose connector as shown. G. Remove the Stand Top Assy (13) Remove the quick connectors from E-Valve and remove the Hose clip as shown. Published by Philips Domestic Appliances Page 28 of 77 Document No. : CSW-07-078-24088...
  • Page 29 Caution 1. The torque wrench engagement is allowed only at the yellow box locations in the above picture. Caution 2: Ensure the torque wrench jaw does not contact the solenoid body. Disassembled Combi E-Valve from Boiler Assy. Published by Philips Domestic Appliances Page 29 of 77 Document No. : CSW-07-078-24088 For internal use only...

  • Page 30: Disassembly Instructions - Boiler Assy (Stand Side)

    A. Remove the Water Tank Assy (25) & Turn the Rinse Cap Assy anticlockwise to remove (22) Take out Rinse Bush B. Lift up the Tray rubber and unscrew L (3x) to remove Tray Assy (17) Published by Philips Domestic Appliances Page 30 of 77 Document No. : CSW-07-078-24088 For internal use only...
  • Page 31 C. Turn over the set and unscrew M (2x) from Stand Top Assy (13) D. Unscrew N (6x) from Stand Bottom Assy (3) E. Slide up and remove the Tray Assy (17) Published by Philips Domestic Appliances Page 31 of 77 Document No. : CSW-07-078-24088...
  • Page 32 Remove all the quick connectors from boiler assy and Hose clip from E-Valve and detach the hose cord tube as shown. Then unclamp Inox clamp from braided tube and pull out Published by Philips Domestic Appliances Page 32 of 77 Document No.
  • Page 33 H. Unscrew O (2x) light guide Assy and remove the boiler wires connectors as shown I. Unscrew T (2x) from Stand Bottom Assy & remove the Boiler Assy from Stand bottom Published by Philips Domestic Appliances Page 33 of 77 Document No.

  • Page 34: Disassembly Instructions - Soleplate Assy (Iron Assy)

    C. Unscrew B, C, D, and E from the Iron housing. Also, unplug the 3 pin connector from Iron PCBA and take out the Iron PCBA. Published by Philips Domestic Appliances Page 34 of 77 Document No. : CSW-07-078-24088...
  • Page 35 D. Unscrew F (1x) from housing and unscrew G (2x) from cover as shown Remove the wire seal & pull the housing from cover E. Remove all the quick connectors and unscrew K (1x) Published by Philips Domestic Appliances Page 35 of 77 Document No. : CSW-07-078-24088...
  • Page 36 F. Remove Inox clamp from Hose cord tube and remove the hose cord tube G. Unscrew I (2x) and J (1x) from sole plate Disassembled Sole plate Assy Published by Philips Domestic Appliances Page 36 of 77 Document No. : CSW-07-078-24088...

  • Page 37: Assembly Instructions For Top Five Service Parts

    O (2x) Torque 5 ±1 Kgf. to the Stand Bottom as shown. C. Ensure the Rinse outlet tube rib is aligned as shown below, also the rib is aligned with the Stand top Assy slot as shown Published by Philips Domestic Appliances Page 37 of 77 Document No. : CSW-07-078-24088...
  • Page 38 Note: Before fastening the screw on the stand top assembly, ensure that the rinse bush is properly aligned with the rinse outlet, as shown Ensure the Rinse bush groove aligns with the Rinse outlet tube as shown Published by Philips Domestic Appliances Page 38 of 77 Document No. : CSW-07-078-24088 For internal use only...
  • Page 39 (6x) Torque 9 ±1 Kgf. and screw M (2x) Torque 9 ±1 Kgf G. Assemble the Rinse cap Assy to the boiler by rotating it clockwise and ensuring fully tightened. Then, reinstall the water tank Assy. Published by Philips Domestic Appliances Page 39 of 77 Document No. : CSW-07-078-24088...

  • Page 40: Assembly Instruction Pump Assy (Stand Side)

    Inox clamp. Then connect the inlet tube to the water inlet coupling C. Connect the De-air tube to the hose connector and dress the tube as shown Published by Philips Domestic Appliances Page 40 of 77 Document No. : CSW-07-078-24088...
  • Page 41 E. Assemble Stand top Assy together with Stand Bottom Assy & Tray Assy using screw N (6x) Torque 9 ±1 Kgf. and screw M (2x) Torque 9 ±1 Kgf Published by Philips Domestic Appliances Page 41 of 77 Document No. : CSW-07-078-24088...
  • Page 42 F. Assemble the Rinse cap Assy to the boiler by rotating it clockwise and ensuring fully tightened. Then, reinstall the water tank Assy. Published by Philips Domestic Appliances Page 42 of 77 Document No. : CSW-07-078-24088 For internal use only...

  • Page 43: Assembly Instruction E-Valve (Stand Side)

    E-valve and secure using hose clip. Then install the rinse outlet tube to the Boiler coller also, the rinse outlet tube rib is aligned with the Stand top Assy slot as shown Published by Philips Domestic Appliances Page 43 of 77 Document No.
  • Page 44 Note: Before fastening the screw on the stand top assembly, ensure that the rinse bush is properly aligned with the rinse outlet, as shown Ensure the Rinse bush groove aligns with the Rinse outlet tube as shown Published by Philips Domestic Appliances Page 44 of 77 Document No. : CSW-07-078-24088 For internal use only...
  • Page 45 (6x) Torque 9 ±1 Kgf. and screw M (2x) Torque 9 ±1 Kgf F. Assemble the Rinse cap Assy to the boiler by rotating it clockwise and ensuring fully tightened. Then, reinstall the water tank Assy. Published by Philips Domestic Appliances Page 45 of 77 Document No. : CSW-07-078-24088...

  • Page 46: Assembly Instruction Boiler Assy (Stand Side)

    Plug in pump assy braided hose to the boiler water inlet and clamp securly using Inox clamp (Refer page 16 for instruction) Published by Philips Domestic Appliances Page 46 of 77 Document No. : CSW-07-078-24088...
  • Page 47 E. Before assembling the stand top, ensure all the wires are properly arranged into the ribs provided on the stand bottom F. Connect the De-air tube to the hose connector and dress the tube as shown Published by Philips Domestic Appliances Page 47 of 77 Document No. : CSW-07-078-24088...
  • Page 48 H. Assemble Stand top Assy together with Stand Bottom Assy & Tray Assy using screw N (6x) Torque 9 ±1 Kgf. and screw M (2x) Torque 9 ±1 Kgf Published by Philips Domestic Appliances Page 48 of 77 Document No. : CSW-07-078-24088...
  • Page 49 I. Assemble the Rinse cap Assy to the boiler by rotating it clockwise and ensuring fully tightened. Then, reinstall the water tank Assy. Published by Philips Domestic Appliances Page 49 of 77 Document No. : CSW-07-078-24088 For internal use only...

  • Page 50: Assembly Instruction Sole Plate Assy (Iron Assy)

    C. Fasten screw K (1x) Torque 9 ±1 Kgf. from hosecord to the cover as shown, then plugin hosecord tube to Soleplate Assy and crimp using the Inox clamp (Refer page 16 for instruction). Published by Philips Domestic Appliances Page 50 of 77 Document No. : CSW-07-078-24088...
  • Page 51 Note: Ensure before assembling the housing rubber bung should be placed on housing as shown F. Fasten screw F (1x) Torque 5 ±1 Kgf. and screw G (2x) as shown Torque 9 ±1 Kgf. Published by Philips Domestic Appliances Page 51 of 77 Document No. : CSW-07-078-24088...
  • Page 52 H. Fasten screw E (1x) Torque 5 ±1 Kgf. PCBA holder to the housing as shown I. Fasten screw B, C, & D (Each 1x) Torque 5 ±1 Kgf. Iron PCBA to the housing as shown Published by Philips Domestic Appliances Page 52 of 77 Document No.
  • Page 53 K. Fasten screw A (1x) Torque 9 ±1 Kgf. housing to Inlay Assy as shown Caution: Make sure the inlay assy fully inserted to the housing Published by Philips Domestic Appliances Page 53 of 77 Document No. : CSW-07-078-24088 For internal use only...

  • Page 54: Disassembly Instruction Other Service Parts (Stand Assy)

    Step 1: Remove the Water Tank Assy (25) & Turn the Rinse Cap Assy anticlockwise to remove (22) Step 2: Pull out the Rinse Bush as shown Published by Philips Domestic Appliances Page 54 of 77 Document No. : CSW-07-078-24088...
  • Page 55 Step 3: Lift up the Tray rubber and unscrew L (3x) to remove Tray Assy (17) as shown Step 4: Turn over the set and unscrew M (2x) from Stand Top Assy (13) and unscrew N (6x) from Stand Bottom Assy (3) as shown Published by Philips Domestic Appliances Page 55 of 77 Document No. : CSW-07-078-24088...
  • Page 56 Step 5: Slide up and remove the Tray Assy (17) Step 6: Remove the De-air tube from the hose connector as shown Published by Philips Domestic Appliances Page 56 of 77 Document No. : CSW-07-078-24088 For internal use only...
  • Page 57 Step 7: Push the spring and take it out Step 8: Remove the Slider Assy (15) as shown direction Published by Philips Domestic Appliances Page 57 of 77 Document No. : CSW-07-078-24088 For internal use only...
  • Page 58 Step 9: Remove the Stand Top Assy (13) as shown Step 10: Remove the Rinse outlet tube from Stand Bottom Assy (3) and Boiler Assy (7) as shown Published by Philips Domestic Appliances Page 58 of 77 Document No. : CSW-07-078-24088...
  • Page 59 Step 11. Unscrew O (2x) Light Guide Assy (19) from Stand Bottom Assy (3) as shown Step 12: Unplug all the quick connectors from Power PCBA (33), E-valve (110) & Pump Assy (11) as shown Published by Philips Domestic Appliances Page 59 of 77 Document No. : CSW-07-078-24088...
  • Page 60 Caution: Ensure do not damage the braided tube while removing the inox clamp. Step 14: Unplug inlet tube from water inlet coupling and Remove the Pump Assy (11) from Stand Bottom (3) as shown Published by Philips Domestic Appliances Page 60 of 77 Document No. : CSW-07-078-24088...
  • Page 61 Step 15. To remove Boiler Assy (7) unscrew T (2x) from Stand Bottom Assy (3) as shown Step 16: To remove Powercord (27) unscrew Q (2x) from Stand Bottom Assy (3) as shown Published by Philips Domestic Appliances Page 61 of 77 Document No.
  • Page 62 Step 17: To remove Hosecord Assy (107) unscrew Q (2x) from Stand Bottom Assy (3) as shown Step 18: Push the catch to remove the PCBA Hall sensor (26) from Stand Bottom Assy (3) as shown Published by Philips Domestic Appliances Page 62 of 77 Document No. : CSW-07-078-24088 For internal use only...

  • Page 63: Assembly Instruction Other Service Parts (Stand Assy)

    Bottom Assy (3) as shown Note: Ensure that the Hosecord Assy wires are securely tucked inside the hook provided in the stand bottom assy. Published by Philips Domestic Appliances Page 63 of 77 Document No. : CSW-07-078-24088 For internal use only...
  • Page 64 Step 3: Assemble the Powercord (27) to Stand Bottom Assy (3) using screw Q (2x) Torque 9 ±1 Kgf. As shown. Step 4: Place the Boiler bracket (2x) to Stand Bottom Assy (3) as shown Published by Philips Domestic Appliances Page 64 of 77 Document No. : CSW-07-078-24088...
  • Page 65 Note: Ensure that the Boiler Assy should align with the holder on the stand bottom as shown Step 6: Connect the Earth wires as shown, more detail refers wiring diagram. And insert these wires to slot provided on stand bottom assy. Published by Philips Domestic Appliances Page 65 of 77 Document No. : CSW-07-078-24088...
  • Page 66 Step 8: Connect the Braided tube and Hosecord tube to the Boiler Assy (7) To secure use Inox clamp for braided tube (Refer Page 16 for instruction) and hose clip for hosecord tube as shown. Published by Philips Domestic Appliances Page 66 of 77 Document No. : CSW-07-078-24088...
  • Page 67 Step 10: Assemble Light Guide Assy to the Stand Bottom Assy (3) using screw O (2x) Torque 5 ±1 Kgf. as shown Published by Philips Domestic Appliances Page 67 of 77 Document No. : CSW-07-078-24088 For internal use only...
  • Page 68 Step 11. Assemble the Rinse outlet tube to Boiler Assy, ensure the rinse outlet tube orientation as shown Step 12: Ensure the Rinse outlet tube rib should align with stand top assy as shown Published by Philips Domestic Appliances Page 68 of 77 Document No. : CSW-07-078-24088...
  • Page 69 Step 14: Assemble Tray Assy (17), Stand Top Assy (13) using screw L (3x) Torque 5 ±1 Kgf. as shown Published by Philips Domestic Appliances Page 69 of 77 Document No. : CSW-07-078-24088 For internal use only...
  • Page 70 Torque 9 ±1 Kgf.and screw N (6x) Torque 9 ±1 Kgf. as shown Step 16. Assemble the Rinse cap Assy to the boiler by rotating it clockwise and ensuring fully tightened. Then, reinstall the water tank Assy. Published by Philips Domestic Appliances Page 70 of 77 Document No. : CSW-07-078-24088...

  • Page 71: Service Parts List

    642001015437 642001015437 642001015437 EV Jiayin JYZ-5G04/7bar 642001017224 642001017224 642001017224 642001017224 Inox Clamp 109 423901015791 423901015791 423901015791 423901015791 Inox Clamp 423901010261 423901010261 423901010261 423901010261 Published by Philips Domestic Appliances Page 71 of 77 Document No. : CSW-07-078-24088 For internal use only...
  • Page 72 642001015437 642001015437 642001015437 EV Jiayin JYZ-5G04/7bar 642001017224 642001017224 642001017224 642001017224 Inox Clamp 109 423901015791 423901015791 423901015791 423901015791 Inox Clamp 423901010261 423901010261 423901010261 423901010261 Published by Philips Domestic Appliances Page 72 of 77 Document No. : CSW-07-078-24088 For internal use only...
  • Page 73 Inlay HE Assy 642001016463 Trigger 642001016453 Hosecord Assy 642001017007 PCBA MOD IR MEMS 642001015437 EV Jiayin JYZ-5G04/7bar 642001017224 Inox Clamp 109 423901015791 Inox Clamp 423901010261 Published by Philips Domestic Appliances Page 73 of 77 Document No. : CSW-07-078-24088 For internal use only...

  • Page 74: Consumer Replaceable Part

    The above mentioned CRP is applicable for following country only:- Germany, Austria, Netherlands, Belgium, France, Italy, Spain, UK, Denmark, Sweden, Poland, Czech Republic, Hungary & Romania Published by Philips Domestic Appliances Page 74 of 77 Document No. : CSW-07-078-24088 For internal use only...

  • Page 75: Exploded View Iron (He)

    14.3 Exploded View Iron (HE) Published by Philips Domestic Appliances Page 75 of 77 Document No. : CSW-07-078-24088 For internal use only...

  • Page 76: Exploded View Stand (He)

    14.4 Exploded View Stand (HE) Published by Philips Domestic Appliances Page 76 of 77 Document No. : CSW-07-078-24088 For internal use only...

  • Page 77: Revision History

    15. Revision History Version Change Details Author Date Kothan 10/1/2025 Initial release Published by Philips Domestic Appliances Page 77 of 77 Document No. : CSW-07-078-24088 For internal use only...

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