Kohler 20REOZK Operation
Kohler 20REOZK Operation

Kohler 20REOZK Operation

Industrial generator set 10-1000 kw
Table of Contents

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Operation
Industrial Generator Set
Models:
10-1000 kW
Controller:
®
APM402/Decision-Maker
3000
TP 6694 2/25p

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Summarization of Contents

Product Identification Information
Identification Number Recording
Details for recording generator set, controller, and engine identification numbers.
Section 1. Specifications and Features
Introduction and Controller Features
Overview of generator sets and detailed features of the controller unit.
Controller Logic Specifications
Details on controller logic, status events, fault specifications, and voltage regulator.
Section 2. Operation
Prestart Checks and Cold Weather Operation
Essential prestart checks and guidelines for operating in cold weather conditions.
Controller Operation
Procedures for starting, stopping, handling faults, and system status indications.
Menu Displays and Navigation
Explanation of controller menu structure, display options, and navigation methods.
Monitoring and Programming Setup
Guidance on using PC communications, Modbus®, and reviewing menu displays for setup.
Safety Precautions and Instructions
General Safety Definitions
Defines safety alert symbols: Danger, Warning, Caution, and Notice.
Specific Hazard Warnings
Covers hazards like accidental starting, battery safety, fuel, noise, and voltage.
Introduction
Manual Overview and Abbreviations
Provides a general introduction to the manual and lists common abbreviations used.
SiteTech™ Software Usage
Explains the role and usage of SiteTech™ software for controller programming.
Section 3. Scheduled Maintenance
Alternator and Engine Service
Routine service procedures for the alternator and engine components.
Fuel System Maintenance
Procedures for maintaining diesel and gaseous fuel systems.
Cooling System Maintenance
Guidelines for checking and maintaining the generator set's cooling system.
Battery Maintenance and Storage
Procedures for battery maintenance, checking specific gravity, and storage.
Storage Procedures
Steps for preparing the generator set for long-term storage.
Section 4. General Troubleshooting
General Troubleshooting Chart
A guide to diagnosing and correcting common generator set problems.
Controller Display and Voltage Regulation Troubleshooting Chart
Specific troubleshooting for controller display issues and voltage regulation problems.
Section 5. Voltage Reconnection
Introduction to Voltage Reconnection
Explains procedures for changing generator set voltage configurations.
Voltage Reconnection Procedure
Step-by-step instructions for reconnecting the generator set to a different voltage.
Section 6. Accessories
Accessory Overview and Connections
Lists available accessories and general connection guidelines.
Battery Charger Accessories
Details on available battery chargers and their connection kits.
Relay and Module Accessories
Information on common fault relays and input/output modules.
Control and Monitoring Accessories
Describes key switches, low fuel switches, speed adjust, and remote control accessories.
Appendix C. Voltage Regulator Definitions and Adjustments
Underfrequency Unloading Definitions
Explains underfrequency unloading function, setpoint, and slope.
Three-Phase Sensing
Describes how the voltage regulator senses alternator output voltage.
Voltage Adjust and Frequency Setpoint
Details on adjusting output voltage and setting frequency for unloading.

Table of Contents