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Western Global 40TCG Manual

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TRANSPORTABLE TANK
40, 50TCG
WM002-NA

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Summary of Contents for Western Global 40TCG

  • Page 1 TRANSPORTABLE TANK 40, 50TCG WM002-NA...
  • Page 2 WHY WESTERN? WITH AN INNOVATIVE RANGE OF SOLUTIONS BACKED BY A TEAM OF INDUSTRY EXPERTS, WESTERN GLOBAL FOCUSES ON MAKING YOU MORE PRODUCTIVE, MORE EFFICIENT AND ULTIMATELY MORE PROFITABLE.

  • Page 3: Table Of Contents

    Contents INTRODUCTION ....................1 DESCRIPTION ......................2 SIGN-OFF FORM....................6 IDENTIFICATION MARKS ..................4 UNIT SPECIFICATION ..................... 7 SAFETY ......................... 8 ACCESS AND SECURITY ..................12 CABINET OVERVIEW ................... 13 CENTRE OF GRAVITY ................... 14 LIFTING & HANDLING ..................16 FILLING THE TCG ....................

  • Page 4: Introduction

    Western Global reserves the right to alter product specifications without prior notice or obligation Western Global Tanks are design approved under various Global / International / National Standards of safety Speak to your local / regional Western Global office for applicable standards.

  • Page 5: Description

    WM002-NA 40, 50TCG(G)-EN Revision 1 DESCRIPTION (IBC) Intermediate Bulk Container The 40TCG & 50TCG tanks have been designed to enable above ground safe storage and transportation of Flammable & Combustible fluids. In compliance to the CAN/CGSB-43.146- 2016 (Design, manufacture and use of intermediate bulk containers for the transportation of dangerous goods, classes 3, 4, 5, 6.1, 8 and 9) as regulated by Transport Canada, the said...
  • Page 6 WM002-NA 40, 50TCG(G)-EN Revision 1 • 11.2 A person who imports, offers for transport, handles or transports dangerous goods by vessel must comply with these Regulations if the dangerous goods are in transport between two points in Canada on a voyage during which the vessel is...

  • Page 7: Identification Marks

    WM002-NA 40, 50TCG(G)-EN Revision 1 IDENTIFICATION MARKS Each tank is supplied with 3 unique identification numbers. 1. UN IBC Serial Number 2. Manufacturing Serial Number 3. UL/ULC Serial Number 1, UN IBC Serial Number The UN IBC Plate is located on the external of the tank (front or Side near the...
  • Page 8 WM002-NA 40, 50TCG(G)-EN Revision 1 3, UL/ULC Serial Number The UL Plate is located on the external of the tank (front or Side near the cabinet area Record your serial numbers here UN IBC Data-plate Serial Number Manufacturing Serial Number...

  • Page 9: Sign-Off Form

    WM002-NA 40, 50TCG(G)-EN Revision 1 SIGN-OFF FORM The equipment provider should follow the general Safety Standards • specified by the UN/DOT for the transport of packing Group III liquids. Anyone who will be using and/or maintaining the tank must read and •...

  • Page 10: Unit Specification

    WM002-NA 40, 50TCG(G)-EN Revision 1 UNIT SPECIFICATION Capacities / Dimensions Capacity Litres US Gallon Imp. Gallon Model Safe Fill @ Nominal Nominal Nominal 40TCG 3782 3593 50TCG 4558 4330 1204 1144 1003 Weight Model TARE GROSS TARE GROSS 40TCG 1569...

  • Page 11: Safety

    WM002-NA 40, 50TCG(G)-EN Revision 1 SAFETY Before using this equipment and to avoid personal injury, carefully read and understand these instructions.
  • Page 12 WM002-NA 40, 50TCG(G)-EN Revision 1 General If there is anything you do not understand, contact your supplier for • advice The unit must be operated by authorised personnel only • • This unit must not be moved, filled, maintained or operated by persons...

  • Page 13: Limitations Of Use

    WM002-NA 40, 50TCG(G)-EN Revision 1 Limitations of use The TCG is designed for the safe storage of Packing Group III Flammable • & Combustible fluids, on site or in transit Each unit has a safe fill quantity which is 95% of its stated Nominal •...
  • Page 14 WM002-NA 40, 50TCG(G)-EN Revision 1 Venting Each unit has 2 common vents installed; these are in the Cab Area of the tank. IMPORTANT: Do not operate the unit if these vents are damaged or missing 2” Pressure Vacuum Vent – Allows movement of air into the unit at •...

  • Page 15: Access And Security

    WM002-NA 40, 50TCG(G)-EN Revision 1 ACCESS AND SECURITY SAFETY. Ingress to the inner tank must only be carried out by trained personnel and after a full risk assessment has been carried out. Access to the inner tank For maintenance, inspection and cleaning, access can be made through the installed access lid located on the top of the tank.

  • Page 16: Cabinet Overview

    WM002-NA 40, 50TCG(G)-EN Revision 1 CABINET OVERVIEW Standard NA Unit 1. 1” Pump Feed 2. 3” NPTS Fill Point 3. 2”NPT Pressure / Vacuum vent 4. Fuel Gauge 5. ¼”NPT Roll Over Vent 6. ½” NPT Feed 7. ½” NPT Return...

  • Page 17: Centre Of Gravity

    WM002-NA 40, 50TCG(G)-EN Revision 1 CENTRE OF GRAVITY 40TCG Centre of Gravity2 Center Of Gravity Based on empty tank.
  • Page 18 WM002-NA 40, 50TCG(G)-EN Revision 1 50TCG Centre of Gravity3 Centre Of Gravity Based on empty tank.

  • Page 19: Lifting & Handling

    WM002-NA 40, 50TCG(G)-EN Revision 1 LIFTING & HANDLING IMPORTANT: Always prepare a Lifting Plan/Risk Assessment. By Forklift / Tele-handler • Each TCG is fitted with forklift pockets which are designed to allow the TCG to be raised by a forklift/tele-handler. The TCG can be lifted from all 4 sides.
  • Page 20 WM002-NA 40, 50TCG(G)-EN Revision 1 1. Lifting Points 2. Fork Pockets 1. Lifting Point LIFT HERE ONLY WARNING Do not allow anyone under the raised load at any time or for any reason. • Use suitable tag lines to help control the movement of the unit and always keep constant communication with the crane operator •...

  • Page 21: Filling The Tcg

    WM002-NA 40, 50TCG(G)-EN Revision 1 Positioning Where the TCG is to be permanently positioned for use (long or short term) it is important that certain aspects are considered • You should make sure that both supplying vehicle and receiving vehicle...

  • Page 22: Dispensing Fuel

    WM002-NA 40, 50TCG(G)-EN Revision 1 DISPENSING FUEL There are two options available for dispensing/supplying fuel. Either manually via a fuel pump and nozzle or by direct coupling to the equipment such as a generator. 1. By Fuel Pump For the information about any pump system fitted to this TCG, please refer to documents supplied with the pump.

  • Page 23: Stacking

    WM002-NA 40, 50TCG(G)-EN Revision 1 The baffle plates run the width of the unit and are only effective if the tank is loaded correctly onto the trailer, truck etc. NOTE: always load the tank as shown below with the cabinet running in the direction of travel.

  • Page 24: Strapping Charts

    WM002-NA 40, 50TCG(G)-EN Revision 1 STRAPPING CHARTS 40TCG Fuel Level Fuel Level (US Fuel Level (Imp Depth (mm) Depth (in) (Litre) Gallon) Gallon) 54.4 45.3 108.8 90.6 163.5 136.1 217.9 181.5 1031 272.4 226.9 10.6 1238 326.9 272.2 12.4 1444 381.4...
  • Page 25 WM002-NA 40, 50TCG(G)-EN Revision 1 50TCG Fuel Level Fuel Level (US Fuel Level (Imp Depth (mm) Depth (in) (Litre) Gallon) Gallon) 66.6 55.4 133.1 110.9 199.8 166.4 1008 266.4 221.8 10.8 1261 333.0 277.3 13.0 1513 399.6 332.7 15.2 1765 466.2...

  • Page 26: Maintenance And Service Schedule

    WM002-NA 40, 50TCG(G)-EN Revision 1 MAINTENANCE AND SERVICE SCHEDULE V = Visual inspection P = Physical Check L = Lubricate R = Replace Reference / Item Daily Weekly Monthly 6 Monthly Yearly Other Comments General Check site and Housekeeping tank. Remove debris etc.

  • Page 27: Statutory Inspection And Maintenance

    WM002-NA 40, 50TCG(G)-EN Revision 1 STATUTORY INSPECTION AND MAINTENANCE To retain the UN IBC approval , it is required that the owner of the TCG carries out regular inspections and ensures that a record of each inspection is kept. Where fault is found, the unit MUST be removed from service until the fault is rectified and the unit is retested successfully.

  • Page 28: Record Keeping

    WM002-NA 40, 50TCG(G)-EN Revision 1 Record Keeping A report of each inspection and test shall be kept by the owner of the IBC at least until the next inspection or test. The report shall include the results of the inspection and test and shall identify the party performing the inspection and test.

  • Page 29: Inner Tank Removal

    WM002-NA 40, 50TCG(G)-EN Revision 1 INNER TANK REMOVAL For periodic inspection you may be required to remove the inner tank from the containment. Follow local Health and Safety rules when carrying out this operation. IMPORTANT - Ensure the tank is empty before lifting.
  • Page 30 WM002-NA 40, 50TCG(G)-EN Revision 1 4. Using a 4-leg lifting chain attached to each corner carefully remove the inner tank To re-install the inner tank into the containment, follow steps 1 – 4 in reverse. Always ensure the bolts are torqued.

  • Page 31: Torque Settings

    WM002-NA 40, 50TCG(G)-EN Revision 1 TORQUE SETTINGS Nuts and Bolts If the tank is required to be dismantled and re-assembled the tank nuts and bolts used are required to be torqued, torque settings are shown in the table below. Metric Torque Specifications...

  • Page 32: Environmental Responsibility

    WM002-NA 40, 50TCG(G)-EN Revision 1 ENVIRONMENTAL RESPONSIBILITY Correct and considerate management of Flammable & Combustible fluids, its storage and transfer are the responsibility of everyone who operates or maintains this equipment. All necessary precautions should be made to prevent spills and subsequent pollution of the environment.

  • Page 33: Trouble-Shooting

    Below we have listed common problems, causes and solutions that you may encounter. If a problem is difficult to solve, even after having read through this trouble-shooting section, please call your local Western Global distributor or dealer. Before you call, please have the tanks...

  • Page 34: Warranty

    WM002-NA 40, 50TCG(G)-EN Revision 1 WARRANTY The Company undertakes to replace or repair, free of charge, any defect which the Company considers to be due to faulty workmanship or material within 36 months (or otherwise stated) for steel tanks from the sale date, except for: •...

  • Page 35: Need More Information

    NEED MORE INFORMATION? • Product Details and Specifications • Accessories and Support Information • Company News & Updates VISIT WESTERN-GLOBAL.COM...
  • Page 36 All rights reserved. No part of this manual may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording or otherwise without the prior permission of Western Global Ltd...

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