Western Global 05DEF CUBE Instruction Manual

Protected aboveground tanks for diesel exhaust fluid

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DEF CUBE
Product Manual
Protected aboveground tanks for
Diesel Exhaust Fluid
models: 05DEF - CUBE

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Summary of Contents for Western Global 05DEF CUBE

  • Page 1 DEF CUBE Product Manual Protected aboveground tanks for Diesel Exhaust Fluid models: 05DEF - CUBE...
  • Page 2 NUMBER ONE IN FUEL STORAGE From a farm to a rock concert, our customers have one thing in common. They need a cost efficient, environmentally secure and safe source of fuel that’s reliable and ready to go.
  • Page 3: Table Of Contents

    Contents Introduction ........................1 Description ........................2 Sign-off form ........................3 Identification marks......................4 Unit specification ......................5 Safety ..........................5 Access and security ......................8 Cabinet Overview ......................9 Centre of gravity ......................10 Lifting & handling ......................12 Filling ..........................
  • Page 4: Introduction

    Western Global reserves the right to alter product specifications without • prior notice or obligation Western Global Tanks are designed and approved under various Global / International / National / Regional standards of safety Speak to your local / regional Western Global office for applicable standards.
  • Page 5: Description

    DEF - Diesel exhaust fluid. • The 05DEF CUBE allows the transportation of the unit containing DEF on the highway/road. There is no need to drain/empty the tank before transporting • The 05DEF CUBE can be used as an auxiliary tank, feeding generators etc.,...
  • Page 6: Sign-Off Form

    WM046 05DEF CUBE v1 EN Sign-off form Anyone who will be using and/or maintaining the tank must read and clearly • understand ALL Safety, Usage and Maintenance information in this manual • Periodic reviews of SAFETY and OPERATION should be standard practice for all your equipment •...
  • Page 7: Identification Marks

    WM046 05DEF CUBE v1 EN Identification marks Each tank is supplied with a unique identification number. The Serial Plate is located on the front external of the tank Record your serial number here Manufacturing Serial Number Optional customer plant number...
  • Page 8: Unit Specification

    WM046 05DEF CUBE v1 EN Unit specification Capacities / Dimensions Capacity Litres US Gallon Imp. Gallon Nominal Nominal Nominal Model: 05DEF CUBE Dimensions Height Length Width Inch Inch Inch 1145 1171 1171 Safety Before using this equipment and to avoid personal injury, carefully...
  • Page 9 WM046 05DEF CUBE v1 EN General If there is anything you do not understand, contact your supplier for advice • The unit must be operated by authorised personnel only • • This unit must not be moved, filled, maintained, or operated by persons who are under the influence of alcohol or drugs, tired or unwell •...
  • Page 10 WM046 05DEF CUBE v1 EN Limitations of use The 05DEF CUBE is designed for the safe storage of Diesel exhaust fluid • Each unit should be filled up to a maximum of 95% of its stated Nominal • capacity Earthing point The unit is fitted with an earthing point.
  • Page 11: Access And Security

    The cabinet hatch is constructed of heavy-duty steel, care should be taken • when opening or closing • The cabinet hatch should be kept closed when the 05DEF CUBE is not being used to protect the fittings and containment area from weather conditions. Security •...
  • Page 12: Cabinet Overview

    WM046 05DEF CUBE v1 EN Cabinet Overview 1. 3” Fill Point 2. ½” Feed 3. 1” Feed 4. Spare Ports 5. 2” Pressure / Vacuum Vent 6. Level Gauge...
  • Page 13: Centre Of Gravity

    WM046 05DEF CUBE v1 EN Centre of gravity 0505DEF CUBE Centre of Gravity Center Of Gravity Based on empty tank.
  • Page 14 WM046 05DEF CUBE v1 EN Centre Of Gravity...
  • Page 15: Lifting & Handling

    4 sides. This should be considered in your risk assessment It is important that the total gross weight of the 05DEF CUBE is not more than • half (50%) of the lifting equipment’s maximum SWL.
  • Page 16 WM046 05DEF CUBE v1 EN The 05DEF CUBE must ONLY be lifted via the dedicated crane lifting point(s) found in each corner. See Lifting Points • ALL lifting point(s) must be used during a lift The lifting points MUST be inspected for condition and safe use •...
  • Page 17: Filling

    WM046 05DEF CUBE v1 EN Positioning Where the 05DEF CUBE is to be permanently positioned for use (long or short term) consider the following • Make sure that both supplying vehicle and receiving unit have safe and easy access to the 05DEF CUBE •...
  • Page 18: Dispensing

    When transporting ALL ports, valves and vents must be closed • • Ensure the pump is turned off Close and lock the access lid • The 05DEF CUBE must be secured firmly to its means of transport • • Use tie-down points shown below Tie Down Point...
  • Page 19: Stacking

    WM046 05DEF CUBE v1 EN Stacking The 05DEF CUBE is designed with the structural strength to allow • stacking 2 high when full and 3 high when empty. • Always mate the corner brackets together to stabilise the stack. •...
  • Page 20: Strapping Charts

    WM046 05DEF CUBE v1 EN Strapping charts Depth (mm) Depth (in) Level (Litre) Level (US Gallon) Level (Imp Gallon) 10.5 15.0 12.5 19.4 16.1 23.8 19.8 28.3 23.5 32.8 27.3 37.2 30.9 41.6 34.6 46.1 38.4 10.2 50.5 42.1 11.0 54.9...
  • Page 21: Maintenance And Service Schedule

    WM046 05DEF CUBE v1 EN Maintenance and service schedule V = Visual inspection P = Physical Check L = Lubricate R = Replace Reference / Item Daily Weekly Monthly 6 monthly Yearly Other Comments General Check site and Housekeeping tank. Remove debris etc.
  • Page 22: Inner Tank Removal

    WM046 05DEF CUBE v1 EN Inner tank removal For periodic inspection, you may be required to remove the inner tank from the containment. Follow local Health and Safety rules when carrying out this operation. IMPORTANT - Ensure the tank is empty before lifting.
  • Page 23 WM046 05DEF CUBE v1 EN Insert 4 x M22 lifting eyes in each corner of the tank lid Using a 4-leg lifting chain attached to each corner carefully remove the lid of the tank.
  • Page 24 WM046 05DEF CUBE v1 EN Store the lid safely. The inner tank is secured by 2 metal bands. Remove the retaining bolt on each side of the strap. Store the straps and rubber protector strips.
  • Page 25 WM046 05DEF CUBE v1 EN To remove the inner tank the unit comes with pre-installed straps to lift the tank out from the containment. Suitable lifting equipment is required to complete the process. Use all 4 loops for the lift...
  • Page 26 WM046 05DEF CUBE v1 EN To re-install the inner tank into the containment, follow the removal steps in reverse. Always ensure the bolts are torqued.
  • Page 27: Torque Settings

    WM046 05DEF CUBE v1 EN Torque settings Nuts and Bolts If the tank is required to be dismantled and re-assembled the tank nuts and bolts used are required to be torqued, torque settings are shown in the table below. Metric Torque Specifications...
  • Page 28: Environmental Responsibility

    Containment The 05DEF CUBE containment area safeguards against any spill exiting the unit and polluting the immediate area. The containment is designed to retain up to 110% of the unit’s primary tank maximum storage capability.
  • Page 29: Troubleshooting

    Below we have listed common problems, causes and solutions that you may encounter. If a problem is difficult to solve, even after having read through this trouble- shooting section, please call your local Western Global distributor or dealer. Before you call, please have the tank Identification Marks...
  • Page 30: Warranty

    WM046 05DEF CUBE v1 EN WARRANTY The Company undertakes to replace or repair, free of charge, any defect which Company considers to be due to faulty workmanship or material within 36 months (or otherwise stated) of the sale date, except for: Defects arising from neglect, misuse, or unauthorised modifications.
  • Page 31 NEED MORE INFORMATION? western-global.com TRANSCUBE GLOBAL Model: 10TCG PRODUCT DETAILS | CUSTOMER SUPPORT | COMPANY NEWS & UPDATES VISIT WESTERN GLOBAL.COM...
  • Page 32 Western-global.com All rights reserved. No part of this manual may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording or otherwise without the prior permission of Western Global Ltd...

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