Related Manuals for KENT SGS-1640 AHD
Summarization of Contents
A. TRANSIT
Transit Methods
Description of transport methods using fork-lift or hoist.
B. UNPACKING
Packing Diagram and Dimensions
Illustration of packing layout and model dimensions.
C. CHOICE OF SITE
Site Selection Criteria
Importance of site and floor plan for machine accuracy.
D. INSTALLATION
Power, Foundation, and Leveling
Details on power consumption, foundation, anchor bolts, and leveling.
3. Contour and Nomenclature
Machine Component Identification (1020/N1224)
Diagrams identifying parts for 1020/N1224 models.
Machine Component Identification (1224/1230/1632)
Diagrams identifying parts for other models.
4. Machine Cleaning and Location
Cleaning, Securing, and Placement
Instructions for cleaning, fastening, and locating the machine.
5. Leveling the Machine
Leveling Procedure Steps
Detailed steps for leveling the machine.
6. Table Size and Grinding Capacity
Table Dimensions and Capabilities
Specifications for table size and grinding capacity.
7. Lubricant Instruction
Lubrication System Guide
Flow chart and instructions for the lubrication system.
Control Panel and Electrical Systems
Control Panel Layout and Operation
Description of buttons, switches, and their functions.
Electrical Schematics and Diagrams
Main circuit, control circuit, and cabinet layout diagrams.
Transformer Connection Procedures
Instructions for connecting single and three-phase transformers.
9. Hydraulic System
Hydraulic Diagram and Components
Schematic and parts list for the hydraulic system.
10. Hydraulic Oil Choice and Usage
Hydraulic Oil Selection and Maintenance
Recommendations for oil brands and usage guidelines.
11. Limit Switches Position
Limit Switch Identification
Diagram showing the location of all limit switches.
12. Wheel Balancing
Wheel Balancing Procedure
Step-by-step guide for balancing the grinding wheel.
13. Grinding Wheel Installation and Dismantling
Wheel Mounting and Removal
Procedures for installing and removing the grinding wheel.
14. Operation of Machine
Pre-Operation Checks and Table Movement
Essential checks and longitudinal table control.
Cross Travel and Downfeed Control
Operation of cross travel and automatic downfeed.
Optional Accessory Operation
Instructions for coolant and dust suction systems.
General Grinding Comments
Grinding Efficiency and Surface Finish Factors
Discusses stock removal, surface finish, and distortion.
Troubleshooting Grinding Issues
Identifying causes for burns, cracks, and distortion.
Wheel Inspection and Handling
Wheel Safety and Inspection
Safety rules and methods for inspecting grinding wheels.
Grinding Wheel Storage Guidelines
Proper methods for storing grinding wheels.
Grinding Wheel Dressing
Dressing Procedure and Diamond Usage
Guide on wheel dressing techniques and diamond dresser use.
Grinding Wheel Selection
Abrasive, Grain, Grade, Structure, Bond
Factors for selecting the correct grinding wheel.
Grinding Condition Selection
Recommended Wheels and Downfeed Settings
Guidance on wheel selection and downfeed parameters.
Crossfeed and Traverse Speed Settings
Parameters for crossfeed and table traverse.
L. Optional Attachment Usage
Parallel and Angle Dressing Attachment Operation
Instructions for parallel and angle dressing accessories.
Sine Bar and Radius Forming Attachment Operation
Guide to using sine bar and radius forming attachments.
Grinding Techniques and Precautions
Side Grinding Cases and Solutions
Analysis of common side grinding issues.
Right Angle Grinding Methods and Precautions
Techniques, tools, and safety for right angle grinding.
M. Complete Knockdown Drawing & Parts List
Major Assembly Parts Breakdown
Parts lists for key assemblies like Table, Column, Transmission, etc.
Inspection Chart
Table Alignment and Spindle Tolerances
Permissible errors for table leveling and straightness.
Spindle Alignment and Traverse Tolerances
Permissible errors for spindle alignment and traverse.
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